PARTS CATALOG 0CR10-G56200

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1 PARTS CATALOG Published 009/7 (Jul.) 0CR0-G5600

4 MODEL : TNV8A-DSA,,,GGE CONTENTS PC NO : 0CR0-G5600 Fig.No. GROUP NAME ENGINE SECTION (TNV8A-DSA,,,GGE). CYLINDER BLOCK. GEAR HOUSING. GEAR HOUSING 4. FLYWHEEL HOUSING & OIL SUMP 5. CYLINDER HEAD & BONNET 6. SUCTION MANIFOLD 7. EXHAUST MANIFOLD 8. CAMSHAFT & DRIVING GEAR 9. CRANKSHAFT & PISTON 0. LUB.OIL SYSTEM. COOLING WATER SYSTEM. FUEL INJECTION PUMP. FUEL INJECTION VALVE 4. FUEL INJECTION VALVE 5. FUEL LINE 6. STARTING MOTOR 7. STARTING MOTOR 8. GENERATOR 9. GASKET SET Fig.No. GROUP NAME

5 0CR0-G5600 Fig.. CYLINDER BLOCK 0CR0-G5600. CYLINDER BLOCK REF. LEV. PARTS NO. DESCRIPTION Q'TY I R (A) (B) (C) (D) (E) (F) BLOCK ASSY, CYLINDER PLUG PT/ PLUG PLUG PT/ PLUG PLUG PLUG BOLT BUSH, CAMSHAFT PLUG PT/ METAL, MAIN (STD) BEARING,THRUST (4PIE BOLT, CYL. HEAD GASKET, HEAD MAIN BEARING US= BEARING,THRUST.5OS SPACER Remarks () UNDER-SIZE(U.S=0.5)PART. () OVER-SIZE(O.S=0.5)PART. () REPAIR PART.

6 0CR0-G5600 Fig.. GEAR HOUSING 0CR0-G5600. GEAR HOUSING Q'TY (C) (D) (F) REF. LEV. PARTS NO. DESCRIPTION I R (A) (B) (E) GEAR CASE ASSY PLUG PT/8,SCREW PLUG PT / SEAL, OIL COVER ASSY, PUMP COVER, LUB.OIL PUMP VALVE, RELIEF SPRING PLUG FLANGE, GEAR CASE STUD, M8X COVER,FILLER COVER, HO-P PIPE, KNOCK L= O-RING P ROTOR, INNER ROTOR, OUTER SCREW, M6X O-RING, F.I.PUMP BOLT M 8X 85 PLATED O-RING A P BOLT M 8X 6 PLATED BOLT M 8X 6 PLATED BOLT M 8X 55 PLATED NUT COVER, BLIND O-RING A S BOLT M 6X 6 PLATED GASKET, LIQUID COVER, HO-P GASKET, (NON-ASB.) BOLT M 8X 6 PLATED COVER O-RING A G BOLT M 8X 5 PLATED BOLT M0X 0 PLATED Remarks () OPTIONAL PART.

7 0CR0-G5600 Fig.. GEAR HOUSING 0CR0-G5600. GEAR HOUSING Q'TY (C) (D) (F) REF. LEV. PARTS NO. DESCRIPTION I R (A) (B) (E) HOUSING ASSY, GEAR PLUG PT/8,SCREW PLUG PT / SEAL, OIL COVER ASSY, PUMP COVER, LUB.OIL PUMP VALVE, RELIEF SPRING PLUG FRANGE, GEAR CASE STUD, M8X COVER,FILLER COVER, HO-P PIPE, KNOCK L= O-RING P ROTOR, INNER ROTOR, OUTER SCREW, M6X O-RING, F.I.PUMP BOLT M 8X 85 PLATED O-RING A P BOLT M 8X 6 PLATED BOLT M 8X 6 PLATED BOLT M 8X 55 PLATED NUT COVER, BLIND O-RING A S BOLT M 6X 6 PLATED GASKET, LIQUID Remarks () OPTIONAL PART.

8 0CR0-G5600 Fig.4. FLYWHEEL HOUSING & OIL SUMP 0CR0-G FLYWHEEL HOUSING & OIL SUMP REF. LEV. PARTS NO. DESCRIPTION Q'TY I R (A) (B) (C) (D) (E) (F) SPACER, L.O. SUMP BOLT M 8X 5 PLATED SUMP ASSY, OIL DRAIN PLUG M SEAL WASHER S BOLT M 8X 6 PLATED BOLT M 8X 45 PLATED PARALLEL PIN 8X CASE ASSY, OIL SEAL SEAL, OIL BOLT M8X0,COLLAR HD GASKET, LIQUID PARALLEL PIN 8X CAP, FLYWHEEL COVER BOLT M0X BOLT M0X BOLT M0X HOUSING, FLYWHEEL HOUSING,FLYWHEEL FLANGE, MOUNTING HOUSING, FLYWHEEL Remarks () OPTIONAL PART.

9 0CR0-G5600 Fig.5. CYLINDER HEAD & BONNET 0CR0-G CYLINDER HEAD & BONNET REF. LEV. PARTS NO. DESCRIPTION Q'TY I R (A) (B) (C) (D) (E) (F) LIFTER, ENGINE BOLT 8X 4 PLATED SHAFT ASSY, ROCKER SHAFT, ROCKER ARM SUPPORT, ROCKER ARM SUPPORT, ROCKER ARM STUD SPRING ARM ASSY, ROCKER SCREW, VALVE NUT M8XP CAP, VALVE HEAD ASSY, CYLINDER GUIDE, VALVE GUIDE, VALVE PLUG VALVE, INTAKE VALVE, EXHAUST SPRING, VALVE RETAINER, SPRING SEAL, VALVE STEM(INT SEAL, VALVE STEM(EXH COTTER ASSY SEAT, NOZZLE RETAINER, NOZZLE WASHER SPRING PIN 6X BOLT M 8X 5 PLATED BOLT M 8X 45 PLATED BOLT M 8X 50 PLATED COVER,FILLER BONNET ASSY, HEAD PLATE, BAFFLE BAFFLE, BREATHER PLATE, DIAPHRAGM COVER, DIAPHRAGM DIAPHRAGM SPRING, DIAPHRAGM GASKET, BONNET SCREW 5X0,TAPPING SCREW 5X0,TAPPING KNOB O-RING A P O-RING A P PROTECTOR, NOZZLE GASKET, LIQUID Remarks () REPAIR PART. () OPTIONAL PART.

10 0CR0-G5600 0CR0-G SUCTION MANIFOLD Fig.6. SUCTION MANIFOLD Q'TY (C) (D) (F) 4 REF. LEV. PARTS NO. DESCRIPTION I R (A) (B) (E) GASKET, (NON-ASB.) BOLT M 8X 5 PLATED HEATER, AIR PIPE, BREATHER CLAMP GASKET, INT.MANIFOLD MANIFOLD, INTAKE HOSE BOLT M 8X 5 PLATED PIPE, BREATHER CLAMP 98-0 GASKET,INT. MANIFOLD MANIFOLD, INTAKE BOLT M 8X 0 PLATED BOLT M 8X 80 PLATED

11 0CR0-G5600 0CR0-G EXHAUST MANIFOLD Fig.7. EXHAUST MANIFOLD Q'TY (C) (D) (F) 4 4 REF. LEV. PARTS NO. DESCRIPTION I R (A) (B) (E) MANIFOLD, EXHAUST GASKET, EXH.MANIFOLD BOLT, M8X BOLT M 8X NUT STUD M 8X GASKET, SILENCER

12 0CR0-G5600 Fig.8. CAMSHAFT & DRIVING GEAR 0CR0-G CAMSHAFT & DRIVING GEAR REF. LEV. PARTS NO. DESCRIPTION Q'TY I R (A) (B) (C) (D) (E) (F) TAPPET ROD, PUSH BOLT 8X 4 PLATED SHAFT, IDLE GEAR GEAR ASSY, IDLE BUSH, IDLE GEAR BOLT M 8X 40 PLATED BOLT,FI-P GEAR, PUMP FLANGE SPRING WASHER LOCK NUT M4 PLATED CAMSHFT ASSY CAMSHAFT ASSY METAL,THRUST(CAM GEAR, CAMSHAFT KEY 7X 4 Remarks () REPAIR PART.

13 0CR0-G5600 Fig.9. CRANKSHAFT & PISTON 0CR0-G CRANKSHAFT & PISTON REF. LEV. PARTS NO. DESCRIPTION Q'TY I R (A) (B) (C) (D) (E) (F) CRANKSHAFT ASSY PARALLEL PIN 8X GEAR, CRANKSHAFT KEY 7X SPRING PIN X WASHER BOLT, V-PULLEY -50 BOLT, FLYWHEEL PISTON W/RING RING SET, PISTON PIN, PISTON CIRCLIP ROD ASSY, CONNECTING BUSH, PISTON PIN BOLT, CONNECTING ROD BEARING, CRANKPIN BEARING,PIN U.S= PISTON W/RING OS= RING SET O.S= V-PULLEY, CRANKSHAFT FLYWHEEL ASSY GEAR, RING RETAINER, BEARING BALL BEARING BOLT M 8X PLATED FLYWHEEL ASSY GEAR, RING V-PULLEY, CRANKSHAFT FLYWHEEL ASSY RING GEAR Remarks () REPAIR PART. () UNDER-SIZE(U.S=0.5)PART. () OVER-SIZE(O.S=0.5)PART.

14 0CR0-G5600 Fig.0. LUB.OIL SYSTEM 0CR0-G LUB.OIL SYSTEM REF. LEV. PARTS NO. DESCRIPTION Q'TY I R (A) (B) (C) (D) (E) (F) DIPSTICK, LUB.OIL GUIDE, DIPSTICK GASKET, (NON-ASB.) PIPE ASSY, OIL INLET BOLT M 8X 5 PLATED SWITCH,(0.5KG)L.O BOLT 0, PIPE JOINT PIPE ASSY, LUB. OIL BOLT ASSY, JOINT JOINT BOLT SEAL WASHER 8S SEAL WASHER 8S SEAL WASHER 0S NUT M GASKET, (NON-ASB.) FILTER 80X80L PLUG, DRAIN BOLT M 8X 0 PLATED COOLER ASSY, OIL NUT OIL COOLER BRACKET ASSY, FILTER BRACKET, FILTER STUD JOINT PIPE,COOLER IN CLAMP CLAMP PIPE,COOLER OUT PROTECTOR, PIPE CLAMP CLAMP ELBOW PT/ BRACKET ASSY, FILTER BRACKET, FILTER STUD Remarks () REPAIR PART.

15 0CR0-G5600 0CR0-G5600. COOLING WATER SYSTEM Fig.. COOLING WATER SYSTEM REF. LEV. PARTS NO. DESCRIPTION Q'TY I R (A) (B) (C) (D) (E) (F) PUMP ASSY, WATER GASKET, (NON-ASB.) PLATE GASKET, (NON-ASB.) PIPE, C.W. PUMP O-RING PLUG PT/8,SCREW BOLT M 6X 4 PLATED BOLT M 6X 0 PLATED BOLT M 8X 5 PLATED BOLT M 8X 55 PLATED THERMOSTAT (7) GASKET, (NON-ASB.) GASKET 8, ROUND BOLT M 8X PLATED GASKET PIPE ASSY, A MP PIPE ASSY, A MP CLAMP,CW-T CLAMP TUBE, CORRUGATED PIPE ASSY, B MP PIPE, WATER B MP CLAMP SPACER BOLT M 6X 0 PLATED COVER, THERMOSTAT GASKET, (NON-ASB.) BOLT M 8X PLATED PLUG M GASKET SWITCH, THERMO(0 C GASKET V-BELT A V-PULLEY(D=0) FAN V-BELT A V-PULLEY, C.W. PUMP FAN, COOLING

16 0CR0-G5600 0CR0-G5600. FUEL INJECTION PUMP Fig.. FUEL INJECTION PUMP Q'TY (C) (D) (F) REF. LEV. PARTS NO. DESCRIPTION I R (A) (B) (E) BRACKET, PUMP BOLT M 8X 6 PLATED BOLT M 8X 0 PLATED FUEL INJECTION ASSY INJECTION PUMP ASSY

17 0CR0-G5600 0CR0-G5600. FUEL INJECTION VALVE Fig.. FUEL INJECTION VALVE Q'TY (C) (D) (F) REF. LEV. PARTS NO. DESCRIPTION I R (A) (B) (E) VALVE ASSY, F.INJECT NOZZLE ASSY NUT, NOZZLE CASE HOLDER ASSY, NOZZLE SPRING, NOZZLE SEAT, NOZZLE SPRING PLATE, STOP PIN SHIM PACK RETAINER BOLT M4X4,HEX.SCKT RETAINER, INJ. PIPE BOLT M4X4,HEX.SCKT PIPE ASSY, INJECTION PIPE ASSY, INJECTION PIPE ASSY, INJECTION PIPE ASSY, RETURN CLAMP PIPE, FUEL RETURN PIPE, FUEL RETURN CLAMP CAP CLAMP 0

18 0CR0-G5600 0CR0-G FUEL INJECTION VALVE Fig.4. FUEL INJECTION VALVE Q'TY (C) (D) (F) REF. LEV. PARTS NO. DESCRIPTION I R (A) (B) (E) FUEL INJECTOR(WCA NOZZLE ASSY NUT, NOZZLE CASE HOLDER ASSY, NOZZLE SPRING, NOZZLE SEAT, NOZZLE SPRING PLATE, STOP PIN SHIM PACK RETAINER BOLT M4X4,HEX.SCKT RETAINER, INJ. PIPE BOLT M4X4,HEX.SCKT PIPE ASSY, INJECTION PIPE ASSY, INJECTION PIPE ASSY, INJECTION PIPE ASSY, RETURN CLAMP PIPE, FUEL RETURN PIPE, FUEL RETURN CLAMP CAP CLAMP 0

19 0CR0-G5600 0CR0-G FUEL LINE Fig.5. FUEL LINE I I I I I I I I I I Q'TY (C) (D) (F) REF. LEV. PARTS NO. DESCRIPTION I R (A) (B) (E) BRACKET, FILTER FILTER, FUEL PUMP ASSY, FUEL FEED SEPARATOR ASSY SEPARATOR ASSY N (A=* ) (B=* ) (C=* ) (D=* ) ELEMENT ELEMENT S (A=* ) (B=* ) (C=* ) (D=* ) RING, RETAINING Z (A=* ) (B=* ) (C=* ) (D=* ) O-RING A G O-RING A G-75.0 S (A=* ) (B=* ) (C=* ) (D=* ) O-RING A P-6.0 8A CUP ASSY W (A=FROM ST) (B=FROM ST) (C=FROM ST) (D=FROM ST) 8A CUP S (A=* ) (B=* ) (C=* ) (D=* ) 8B PLUG, DRAIN W (A=* ) (B=* ) (C=* ) (D=* ) 8C VALVE, AIR VENT W (A=* ) (B=* ) (C=* ) (D=* ) 8D PACKING, PLUG W (A=* ) (B=* ) (C=* ) (D=* ) 8E FLOAT W (A=* ) (B=* ) (C=* ) (D=* ) BOLT M 8X 0 PLATED PIPE ASSY, FUEL CLAMP PIPE, FUEL OIL PIPE ASSY, FUEL OIL CLAMP PIPE, FUEL

20 0CR0-G5600 0CR0-G STARTING MOTOR Fig.6. STARTING MOTOR Q'TY (C) (D) (F) REF. LEV. PARTS NO. DESCRIPTION I R (A) (B) (E) BOLT MX 0 PLATED STARTER MAGNETIC SWITCH ASSY ARMATURE ASSY YOKE ASSY BRUSH HOLDER ASSY BRUSH(-) BRUSH(+) SET BRUSH SPRING REAR COVER ASSY REAR COVER METAL PLANET GEAR CENTER BRACKET(P) BRACKET INTERNAL GEAR CENTER BRACKET(A) PINION ASSY SHAFT(PINION WASHER SET GEAR CASE ASSY X45500 METAL, STARTER SHIFT LEVER SET DUST COVER KIT THROUGH BOLT

21 0CR0-G5600 0CR0-G STARTING MOTOR Fig.7. STARTING MOTOR Q'TY (C) (D) (F) REF. LEV. PARTS NO. DESCRIPTION I R (A) (B) (E) STARTER ASSY X ROLLER SCREW 4 X NUT 5 X BALL YOKE ASSY ARMATURE ASSY BEARING BEARING STARTER ASSY X08000 NUT X RETAINER X SPRING, COIL CLUTCH ASSY, STARTER SHAFT SPRING, COIL PINION RING RETAINER PINION HOUSING FRAME HOLDER ASSY 6 X SPRING SWITCH ASSY BOLT BOLT SPRING O-RING COVER CAP BOLT MX 5 PLATED

22 0CR0-G5600 0CR0-G GENERATOR Fig.8. GENERATOR REF. LEV. PARTS NO. DESCRIPTION Q'TY I R (A) (B) (C) (D) (E) (F) STUD GENERATOR X NUT ROTOR ASSY BEARING, BALL COVER, BEARING THRUST WASHER FLAME ASSY, DRIVE BALL BEARING PLATE SCREW BOLT, STUD FLAME ASSY, REAR COVER PULLEY NUT REGULATOR ASSY HOLDER HOLDER, BRUSH BRUSH ASSY SPRING SCREW SCREW BOLT SCREW W/WASHER BOLT INSULATION BUSH NUT COLLAR NUT DIODE TIMER RELAY, GROW TIMER ADJUSTER, V-BELT SPACER BOLT M 8X ADJUSTER, BELT ADJUSTER, BELT BOLT, ADJUSTER

23 0CR0-G5600 Fig.9. GASKET SET 0CR0-G GASKET SET Q'TY (C) (D) (F) REF. LEV. PARTS NO. DESCRIPTION I R (A) (B) (E) GASKET SET(NON-ASB.) GASKET SET(NON-ASB.) GASKET, HEAD O-RING, F.I.PUMP SEAL, VALVE STEM(EXH PROTECTOR, NOZZLE SEAT, NOZZLE GASKET, BONNET GASKET, (NON-ASB.) GASKET, EXH.MANIFOLD GASKET, SILENCER SEAL, VALVE STEM(INT GASKET, (NON-ASB.) GASKET GASKET, (NON-ASB.) GASKET, (NON-ASB.) GASKET, (NON-ASB.) SEAL WASHER 8S GASKET O-RING A P O-RING A P O-RING A S SEAL WASHER 0S GASKET, INT.MANIFOLD GASKET, (NON-ASB.) SEAL WASHER S O-RING P GASKET 8, ROUND O-RING A G GASKET,INT. MANIFOLD FLEX HORN GASKET, LIQUID Remarks () OPTIONAL PART.

24 Part Number Index All parts are stipulated in the order of part numbers. (Depending on the area in which the part is used.) This index will display the location of the part according to each part number.

25 MODEL : TNV8A-DSA,,,GGE PARTS No. INDEX PC NO : 0CR0-G5600 PARTS No. Fig. Ref.No. PARTS No. Fig. Ref.No. PARTS No. Fig. Ref.No. PARTS No. Fig. Ref.No A

26 MODEL : TNV8A-DSA,,,GGE PARTS No. INDEX PC NO : 0CR0-G5600 PARTS No. Fig. Ref.No. PARTS No. Fig. Ref.No. PARTS No. Fig. Ref.No. PARTS No. Fig. Ref.No A B C D E X X X X X X X X X

PARTS CATALOG 0CW10-G61500

PARTS CATALOG 0CW10-G61500 PARTS CATALOG Published 00/ (Apr.) 0CW0-G500 P R E F A C E. This parts catalog is the st edition of TNV8A-BDFS for FERRIS. Pub.No. : 0CW0-G500 Published : March, 00. Model name Engine model Vehicle Vehicle