PARTS CATALOG 0CF50-M00241EN

Transcription

1 PARTS CATALOG 0CF50-M00241EN Last update Jan., 2018

2 Introduction 1. This parts catalog for 6LY440, 6LY400 is published as a revised edition. Date of issue Remarks First edition Jan., 2016 No need 1st revised edition Nov., This parts catalog does not contain the technical data needed for maintenance service. 3. The illustrations used in this parts catalog have been simplified for clarity. 4. The contents of this parts catalog are subject to change without notice. 5. Be sure to use only Yanmar genuine parts for repairs. If imitation parts are used, it may cause engine defects.

3 Fig. No. Fig. Name 6LY440, CYLINDER BLOCK 2. GEAR HOUSING 3. FLYWHEEL HOUSING 4. OIL SUMP & DIPSTICK 5. BREATHER 61. (5A)BREATHER(SOLAS)(OPTIONAL) 6. BREATHER(MIST RETURN) 7. MOUNTING FOOT 8. LABEL 9. COVER(TOP) 10. COVER(BELT)(WITHOUT 2ND GENERATOR SPEC.) 60. (10A)COVER(BELT)(WITH 2ND GENERATOR SPEC.) 11. COVER(FUSE) 12. COVER(ECU) 13. CYLINDER HEAD & ROCKER ARM 14. BONNET 15. HARNESS GUIDE 16. SUCTION MANIFOLD 17. EXHAUST MANIFOLD 18. FILLER(BY-PASS)(V-DRIVE SPEC.) 19. MIXING ELBOW(STANDARD TYPE) 20. MIXING ELBOW(U TYPE) 62. (20A)MIXING ELBOW(V-DRIVE SPEC.) 21. TURBINE Contents Fig. No. Fig. Name 22. INTER COOLER 23. CAMSHAFT & DRIVING GEAR 24. CRANKSHAFT & FLYWHEEL 25. PISTON & CONNECTING ROD 26. LUB. OIL COOLER & FILTER 27. LUB. OIL PUMP & PIPE 28. LUB. OIL PIPE(TURBINE) 29. OIL SUCTION/DRAIN PUMP(OPTIONAL) 30. COOLING PUMP(SEA WATER) 31. COOLING PUMP(FRESH WATER) 32. COOLER(FRESH WATER) 33. COOLING PIPE(SEA WATER) 34. COOLING PIPE(FRESH WATER) 35. COOLING PIPE(FRESH WATER)(BY-PASS) 36. BILGE PUMP(OPTIONAL) 37. FUEL SUPPLY PUMP 38. FUEL INJECTION VALVE 39. FUEL INJECTION PIPE 40. DRIVING DEVICE(FUEL SUPPLY PUMP) 41. FUEL FILTER 42. WATER SEPARATOR(OPTIONAL) 43. COMMON RAIL 44. FUEL PIPE 45. FUEL PIPE(COMMON RAIL RETURN) 46. FUEL PIPE(INJECTION VALVE RETURN) 0CF50-M00241

4 Fig. No. Fig. Name 47. ELECTRONIC CONTROL UNIT(ECU) 48. BRACKET(ECU) 49. ELECTRONIC DRIVE UNIT(EDU) 50. STARTER MOTOR 51. GENERATOR(BOSCH) 63. (51A)GENERATOR(DENSO) 64. (51B)GENERATOR KIT(2ND)(BOSCH)(OPTIONAL) 65. (51C)GENERATOR KIT(2ND)(DENSO)(OPTIONAL) 52. WIRE HARNESS 66. (52A)WIRE HARNESS(SOLAS)(OPTIONAL) 53. WIRE HARNESS(EDU) 54. SENSOR 67. (54A)SENSOR(SOLAS)(OPTIONAL) 55. BRACKET(FUSE) 56. TERMINAL 57. HEATER 58. CLUTCH 59. TOOL Contents Fig. No. Fig. Name 0CF50-M00241

5 Fig.1. CYLINDER BLOCK BLOCK ASSY, CYLINDER BLOCK ASSY, CYLINDER N (A=E/#2180) (B=E/#2178) MOUNT, GEAR CASE PLUG, BOLT, METAL CAP BUSH, CAMSHAFT BUSH, CAMSHAFT PLUG, CUP TYPE BOLT, M8X PLUG, PLUG, PIN, PARALLEL 8X PIN, PARALLEL 8X PIN, PARALLEL 8X PLUG, RUBBER BEARING, THRUST BEARING, MAIN PIN, SPRING 4.0X PIN, SPRING 8.0X GASKET, HEAD T= BOLT, HEAD BOLT, HEAD BOLT,SPACER BLOCK BOLT,SPACER BLOCK COVER BOLT, M8X 18 PLATED BOLT, M8X 30 PLATED BOLT, M8X 45 PLATED BOLT, M8X 50 PLATED GASKET NOZZLE ASSY, COOLING BOLT, PIPE JOINT METAL, MAIN 0.25 US METAL, MAIN 0.50 US BEARING, THRUST BEARING, THRUST GASKET, 12X1.0 0CF50-M00241 Fig Remarks (1)Under-sized(U.S.=0.25) parts. (2)Under-sized(U.S.=0.50) parts. (3)Over-sized(O.S.=0.25) parts. (4)Over-sized(O.S.=0.50) parts.

6 Fig.2. GEAR HOUSING CASE, GEAR CASE, GEAR S (A=E/#1716) (B=E/#1740) CASE, GEAR N (A=E/#2299) (B=E/#2321) COVER, GEAR CASE COVER, GEAR CASE S (A=E/#1716) (B=E/#1740) COVER, GEAR CASE N (A=E/#2299) (B=E/#2321) SEAL, TC STUD, 2D8X O-RING, 4DG BOLT, M8X 16 PLATED BOLT, M8X 20 PLATED BOLT, M8X 40 PLATED BOLT, M8X 40 PLATED K (A=E/#1716) (B=E/#1740) BOLT, M8X 45 PLATED BOLT, M8X 50 PLATED BOLT, M8X 50 PLATED 7 7 K (A=E/#1716) (B=E/#1740) BOLT, M8X 75 PLATED BOLT, M8X 85 PLATED 0CF50-M00241 Fig.2

7 Fig.3. FLYWHEEL HOUSING 0CF50-M00241 Fig HOUSING, FLYWHEEL HOUSING, FLYWHEEL N (A=E/#2314) (B=E/#2321) PLUG, SCREW SEAL, HTC95X115X COCK ASSY, 1/ PIN, PARALLEL M10X O-RING, 1AP BOLT, M10X 30 PLATED BOLT, M10X 35 PLATED PLUG, 18 W (A=E/#2314) (B=E/#2321)

8 Fig.4. OIL SUMP & DIPSTICK 0CF50-M00241 Fig SUMP ASSY, OIL PLUG, M O-RING, 1AS SPACER WASHER, BOLT, M8X 25 PLATED BOLT, M8X 35 PLATED BOLT, M8X 90 PLATED BOLT, M8X120 PLATED BOLT, M8X190 PLATED GUIDE, DIPSTICK GUIDE, DIPSTICK DIPSTICK, OIL DIPSTICK, OIL O-RING, 1AS BOLT, M8X 16 PLATED BOLT, M8X 75 PLATED

9 Fig.5. BREATHER COVER, BREATHER GASKET HOSE, BREATHER Z (A=E/#1716) (B=E/#1740) CLIP, HOSE CLIP, HOSE K (A=E/#1716) (B=E/#1740) JOINT BOLT, M6X 20 PLATED BOLT, M6X 35 PLATED HOSE, BREATHER W (A=E/#1716) (B=E/#1740) HOSE, BREATHER N (A=E/#1812) (B=E/#1811) HOSE, BREATHER W (A=E/#1716) (B=E/#1740) HOSE, BREATHER W (A=E/#1716) (B=E/#1740) JOINT, HOSE W (A=E/#1716) (B=E/#1740) SUPPORT, HOSE W (A=E/#1716) (B=E/#1740) SUPPORT, HOSE W (A=E/#1716) (B=E/#1740) CLIP, HOSE 28 W (A=E/#1716) (B=E/#1740) 15 29C BAND W (A=E/#1716) (B=E/#1740) 0CF50-M00241 Fig.5

10 Fig.61. (5A)BREATHER(SOLAS)(OPTIONAL) 0CF50-M00241 Fig GASKET JOINT, HOSE SUPPORT, HOSE SUPPORT, HOSE BREATHER, GEAR CASE JOINT, BREATHER PLATE,CHECK VALVE BODY,CHECK VALVE HOSE,BONNET OUT HOSE, BREATHER HOSE, BREATHER HOSE, BREATHER O-RING, G CLIP, HOSE CLIP, HOSE COVER, THERMOSTAT 17 29C BAND JOINT, 1X3/4X3/ PLUG, R BALL, STEEL BALL, STEEL BOLT, M6X 16 PLATED BOLT, M6X 20 PLATED BOLT, M6X 55 PLATED

11 Fig.6. BREATHER(MIST RETURN) HOSE,BREATHER RETURN JOINT HOSE, BREATHER Z 1 (A=E/#1716) (B=E/#1740) RETAINER, PIPE CLIP, HOSE CLIP, HOSE 28 Z (A=E/#1716) (B=E/#1740) JOINT WASHER, SEAL BOLT, M8X 12 PLATED 0CF50-M00241 Fig.6 1 Remarks (1)New parts are shown in Fig.5.

12 Fig.7. MOUNTING FOOT 0CF50-M00241 Fig PIN, PARALLEL 8X FOOT, MOUNTING FOOT, MOUNTING FOOT, MOUNTING BOLT, M12X 30 PLATED MOUNT, FLEXIBLE BOLT, SQUARE WASHER, SPRING NUT, LOCK M MOUNTING, FLEXIBLE NUT, ABSORBER NUT WASHER Remarks (1)Optional parts.

13 Fig.8. LABEL LABEL, DANGER LABEL, DANGER LABEL, DANGER LABEL, DANGER LABEL, DANGER LABEL, CAUTION LABEL LABEL,LOOSE PARTS LABEL, DANGER LABEL, DANGER LABEL, CAUTION LABEL, CAUTION LABEL LABEL, CAUTION Z (A=* ) (B=* ) LABEL LABEL 0CF50-M00241 Fig.8 Remarks (1)Loose parts.

14 Fig.9. COVER(TOP) COVER,TOP EMBLEM,FY S COVER,TOP BASE COVER,TOP PLATE STAGE,CAP A STAGE,CAP B COVER,TOP CAP F COVER,TOP CAP R SCREW, 4X SCREW, M4X BOLT,SPACER COV A BOLT,SPACER COV B WASHER, WASHER, WASHER, 8 K (A=E/#1716) (B=E/#1740) NUT, CAP M CF50-M00241 Fig.9

15 Fig.10. COVER(BELT)(WITHOUT 2ND GENERATOR SPEC.) 0CF50-M00241 Fig COVER, BELT STAGE,BELT COVER BOLT,SPACER COV C BOLT,SPACER COV F RUBBER, CUSHION COLLAR WASHER, WASHER, NUT, M8

16 Fig.60. (10A)COVER(BELT)(WITH 2ND GENERATOR SPEC.) COVER,BELT 2ND ALT STAGE,BELT COVER BOLT,SPACER COV C BOLT,SPACER COV G RUBBER, CUSHION COLLAR WASHER, WASHER, NUT, M BOLT,SPACER COV H BOLT, STOP COV 2ND N (A=E/#2413) (B=* ) RUBBER, CUSHION COLLAR Z (A=E/#2413) (B=* ) WASHER, 8 Z (A=E/#2413) (B=* ) NUT, M8 Z (A=E/#2413) (B=* ) 0CF50-M00241 Fig.60

17 Fig.11. COVER(FUSE) 0CF50-M00241 Fig COVER,FUSE 2POLE RUBBER, CUSHION COLLAR BOLT, M8X 16 PLATED

18 Fig.12. COVER(ECU) 0CF50-M00241 Fig COVER,ECU BRACKET, ECU COVER BOLT,SPACER COV D BOLT,SPACER COV E RUBBER, CUSHION COLLAR BAND, CLAMP WASHER, WASHER, BOLT, M8X 16 PLATED NUT, M8

19 Fig.13. CYLINDER HEAD & ROCKER ARM HEAD ASSY, CYLINDER HEAD ASSY, CYLINDER R (A=E/#2264) (B=E/#2262) SEAT, VALVE SEAT, VALVE GUIDE, VALVE GUIDE, VALVE GUIDE, BRIDGE PLUG, R PLUG, R PLUG, PLUG, PLUG, SLEEVE, INJECTOR GASKET,INJ. SLEEVE O-RING, 4DG PLUG PLUG, 45 N (A=E/#2264) (B=E/#2262) VALVE, EXHAUST VALVE, SUCTION SPRING, VALVE RETAINER, SPRING SEAL, VALVE STEM SEAL, VALVE STEM COTTER, ARM ASSY, ROCKER SCREW, VALVE ADJUST NUT, M SCREW, VALVE ADJUST NUT, M BRIDGE ASSY, VALVE S SCREW, VALVE NUT, LOCK M SEAT BRIDGE ASSY, VALVE E SCREW, VALVE NUT, LOCK M BOLT, M8X 40 PLATED BOLT, M8X 70 PLATED LIFTER,ENGINE BOLT, REAMER LIFTER, REAR WASHER BOLT, M8X 18 PLATED 0CF50-M00241 Fig Remarks *1. On a guarantee of quality, this parts shall not be sold. (1)Spare parts.

20 Fig.14. BONNET HOSE,BONNET BONNET ASSY BONNET ASSY S (A=E/#1716) (B=E/#1740) BONNET ASSY N (A=E/#1779) (B=E/#1791) CAP, FILLER PLATE, BAFFLE O-RING, 1AP BOLT, M5X 10 PLATED PACKING, BONNET CLAMP, BOLT, M8X 45 PLATED HOUSING, ROCKER ARM PACKING, R.A.HOUSING WASHER, SEAL UNION, BOLT, M8X CF50-M00241 Fig.14

21 Fig.15. HARNESS GUIDE 0CF50-M00241 Fig GUIDE, HARNESS BOLT, M6X 8 PLATED 5 5

22 Fig.16. SUCTION MANIFOLD 0CF50-M00241 Fig MANIFOLD, AIR INTAKE GASKET,INT. MANIFOLD BOLT, M8X 40 PLATED BOLT, M8X 60 PLATED BOLT, M8X 70 PLATED

23 Fig.17. EXHAUST MANIFOLD 0CF50-M00241 Fig GASKET MANIFOLD ASSY, EXH PLUG, BOLT, M10X WASHER, GASKET, 36X FILLER ASSY GASKET PLUG, GASKET, 8X BOLT, M8X 14 PLATED

24 Fig.18. FILLER(BY-PASS)(V-DRIVE SPEC.) 0CF50-M00241 Fig SPACER FILLER ASSY GASKET PIPE, WATER HOSE, CW CLIP, HOSE JOINT, PIPE CLAMP, A8X GASKET, 8X BOLT, JOINT BOLT, M8X 60 PLATED

25 Fig.19. MIXING ELBOW(STANDARD TYPE) 0CF50-M00241 Fig GASKET CLAMP ELBOW, MIXING CLAMP, HOSE CLAMP, HOSE HOSE, MIXING GASKET, 13X PLUG, G1/4

26 Fig.20. MIXING ELBOW(U TYPE) 0CF50-M00241 Fig GASKET CLAMP BEND ASSY MAT BRACKET ELBOW, MIXING CLAMP, HOSE CLAMP, HOSE RETAINER PIPE, SW HOSE, MIXING GASKET, 13X PLUG, G1/ BOLT, M8X 10 PLATED BOLT, M8X 14 PLATED

27 Fig.62. (20A)MIXING ELBOW(V-DRIVE SPEC.) 0CF50-M00241 Fig GASKET CLAMP BEND ASSY MAT BRACKET BRACKET FITTING, PIPE ELBOW, MIXING CLAMP, HOSE RETAINER PIPE HOSE, MIXING HOSE, RISER GASKET, 13X PLUG, G1/ BOLT, M8X 10 PLATED BOLT, M8X 12 PLATED BOLT, M8X 14 PLATED BOLT, M8X 20 PLATED NUT, M8

28 Fig.21. TURBINE 0CF50-M00241 Fig TURBINE ASSY XNH SHAFT ASSY 3 2 XNH BUSH 4 2 XNH OIL THROWER 5 2 XNH RING, SEAL 6 2 XNH RING, SEAL 7 2 XNN RING, SEAL 8 2 XNN NUT 9 2 XNH IMPELLER, COMPRESSER 10 2 XNH SEAL PLATE 11 2 XNN BEARING 1 XNH THRUST BEARING 13 2 XNH HOUSING, GOVERNOR 14 2 XNH RETAINER XNH BOLT 17 2 XNH PLATE,INSULATION 18 2 XNN RETAINER XNN BOLT, M XNH FLAT BOLT 21 2 XNH HOUSING 2 XNN CIRCLIP 23 2 XNH BOLT 24 2 XNB SCREW 25 2 XNH ACTUATOR 26 2 XJD CIRCLIP 27 2 XNH HOSE 28 2 XNN CLIP BRACKET BRACKET, T/C N (A=E/#1716) (B=E/#1740) GASKET LAGGING GASKET BRACKET, T/C A BRACKET, T/C B BRACKET, T/C B N (A=E/#2139) (B=E/#2143) SILENCER FILTER, AIR 65MM PIPE, AIR INTAKE CLIP, HOSE NUT, M NUT, M K (A=E/#1716) (B=E/#1740) GASKET, 17X PLUG, G3/ BOLT, M10X 18 PLATED BOLT, M10X 20 PLATED BOLT, M10X 30 PLATED STUD, M10X 25 Z (A=E/#1716) (B=E/#1740) ++ CONTINUE ++

29 Fig.21. TURBINE STUD, M10X STUD, M10X K (A=E/#1716) (B=E/#1740) WASHER, WASHER, K (A=E/#1716) (B=E/#1740) 48 29F NUT, M10 SUS Z (A=E/#1716) (B=E/#1740) 0CF50-M00241 Fig.21

30 Fig.22. INTER COOLER 0CF50-M00241 Fig COOLER ASSY, AIR BOX, WATER BOX, WATER TUBESTACK CASE ZINC, ANTI-CORROSIVE O-RING 8 2 X SCREW 9 2 X SPRING WASHER SUPPORT, AIR COOLER GASKET BOLT M 8X125 PLATED CLAMP, HOSE WASHER, PIPE, 10X PACKING, I/C WASHER, SEAL PLUG, M26X BOLT, M8X 20 PLATED BOLT, M8X 20 PLATED BOLT, M8X 20 PLATED BOLT, M8X 30 PLATED BOLT, M8X 55 PLATED BOLT, M8X150 PLATED DUCT, AIR DUCT,AIR I/C HOSE, AIR DUCT HOSE, AIR DUCT R (A=* ) (B=* ) BAND GASKET CLIP, HOSE WASHER, BOLT M 8X BOLT, M8X GASKET, 8X PLUG, BOLT, M8X 90 PLATED BOLT, M8X115 PLATED RETAINER PIPE, 7X COCK ASSY, 1/4

31 Fig.23. CAMSHAFT & DRIVING GEAR 0CF50-M00241 Fig CAMSHAFT ASSY BEARING, THRUST GEAR,CAM KEY, 7X TAPPET TAPPET ROD, PUSH BOLT, M8X 16 PLATED BOLT, M8X T GEAR ASSY, IDLE NO BUSH, IDLE GEAR SHAFT,IDLE GEAR NO GEAR ASSY, IDLE NO BUSH, IDLE GEAR SHAFT,IDLE GEAR NO WASHER, BOLT, 10.98X 70

32 Fig.24. CRANKSHAFT & FLYWHEEL CRANKSHAFT ASSY GEAR, CRANKSHAFT PIN, PARALLEL 10X KEY, 7X WASHER, BEARING, BALL 6010C BOLT, M16X V-PULLEY V-PULLEY, CRANKSHAFT W 2 (A=E/#1749) (B=E/#1740) WASHER DAMPER BOLT, M10X 22 PLATED BOLT, FLYWHEEL FLYWHEEL ASSY GEAR, RING Z= FLANGE KIT, PTO GASKET, COVER FLANGE, SAE#A GASKET SLEEVE ASSY, SPLINE BOLT, M8X 30 PLATED BOLT, M10X 35 PLATED 0CF50-M00241 Fig.24 3 Remarks (1)For Bosch Generator. (2)For Denso Generator. (3)For clutch PTO(Optional parts).

33 Fig.25. PISTON & CONNECTING ROD 0CF50-M00241 Fig PISTON ASSY RING SET, PISTON PIN, PISTON RING, ROD ASSY, CONNECTING BOLT, CONNECTING ROD BEARING, CRANK PIN METAL ASSY, 0.25 US METAL ASSY, Remarks *1. On a guarantee of quality, this parts shall not be sold. (1)Under-sized(U.S.=0.25) parts. (2)Under-sized(U.S.=0.50) parts.

34 Fig.26. LUB. OIL COOLER & FILTER 0CF50-M00241 Fig COOLER ASSY, OIL ZINC, ANTI-CORROSIVE COVER ASSY COVER ASSY, A BOLT, UNC 3/ GASKET GASKET BRACKET, COOLER CLAMP, BOLT SEAT, RUBBER PLUG, NPT 1/ WASHER, BOLT, M8X 50 PLATED BOLT, M8X130 PLATED GASKET, 14X COCK ASSY, 1/ FILTER ASSY, OIL 21 2 X GASKET BRACKET, FILTER BRACKET BRACKET FILTER, OIL 27 2 X GASKET JOINT BOLT, STUD BOLT, M8X120 PLATED BOLT, M8X 25 PLATED VALVE ASSY, CONTROL VALVE, CONTROL SHIM SET SPRING RETAINER, VALVE GASKET, 18X GASKET BOLT, M8X 40 PLATED BOLT, M8X 45 PLATED GASKET, 8X BOLT, M8X 12 PLATED

35 Fig.27. LUB. OIL PUMP & PIPE Remarks (1)T=0.1mm. (2)T=0.2mm. (3)T=0.3mm PIN BOLT, M10X PUMP ASSY, OIL GEAR ASSY, IDLE Z= SHAFT, IDLE GEAR SHIM SHIM K 1 (A=E/#2295) (B=E/#2291) 8A SHIM, A 0.2 W (A=E/#2295) (B=E/#2291) 8B SHIM, A 0.3 W (A=E/#2295) (B=E/#2291) SHIM SHIM K (A=E/#2295) (B=E/#2291) 9A SHIM, B 0.2 W (A=E/#2295) (B=E/#2291) 9B SHIM, B 0.3 W (A=E/#2295) (B=E/#2291) BOLT, M10X 55 PLATED PIPE ASSY, OIL INLET O-RING, 1AP BOLT, M8X 16 PLATED BOLT, M8X PIPE ASSY, OIL O-RING, 1AP BOLT, M8X BOLT, M8X 25 PLATED RETAINER PIPE ASSY, OIL RETAINER PIPE ASSY, LO FILTER SUPPORT, LO PIPE SUPPORT, LO PIPE O-RING, 1AP O-RING, 4CP BOLT, M8X 12 PLATED BOLT, M8X 16 PLATED BOLT, M8X 20 PLATED BOLT, M8X 20 PLATED BOLT, M8X 50 PLATED PIPE, LO 2ND IDLE BOLT, PIPE JOINT M GASKET, 10X PIPE ASSY PROTECTOR PIPE ASSY, LO COOLER BAND, RF NUT, M8 0CF50-M00241 Fig

36 Fig.28. LUB. OIL PIPE(TURBINE) BOLT, PIPE JOINT M PIPE ASSY, LO T/C IN PIPE ASSY, LO T/C OU FLANGE, M PIPE ASSY, OIL OUT GASKET JOINT JOINT CLIP, HOSE CLIP, HOSE 28 N (A=E/#2289) (B=E/#2262) GASKET, 10X O-RING, 4CP O-RING, 4CG BOLT, M8X 16 PLATED BOLT, M8X 20 PLATED BOLT, M8X 25 PLATED BOLT, M10X 20 PLATED BOLT, PIPE JOINT M RETAINER, PIPE PIPE ASSY, BYPASS VALVE ASSY, CHECK GASKET, 10X1.0 0CF50-M00241 Fig.28

37 Fig.29. OIL SUCTION/DRAIN PUMP(OPTIONAL) 0CF50-M00241 Fig PUMP ASSY, WASTE HOSE,OIL DRAIN 3M

38 Fig.30. COOLING PUMP(SEA WATER) 0CF50-M00241 Fig PUMP ASSY, WATER PUMP ASSY, WATER 4 3 X SHAFT CAM, PUMP PLATE PIN SPACER WASHER SCREW O-RING BEARING SEAL, MECHANICAL SEAL, LIP RETAINER, BEARING RETAINER, SEAL IMPELLER COVER, END O-RING SCREW WEAR KIT SHAFT KIT IMPELLER KIT BEARING, BALL GEAR, PUMP BOLT, M8X 20 PLATED NUT, M O-RING, 1AS80.0 Remarks (1)Not illustrated(include No.5, 6, 7, 9, 10, 11, 13, 16, 18 & 19). (2)Not illustrated(include No.8, 11, 12, 13, 15 & 16). (3)Not illustrated(include No.17, 19 & 20).

39 Fig.31. COOLING PUMP(FRESH WATER) 0CF50-M00241 Fig PUMP ASSY, CFW PLUG, R GASKET FLANGE, OUTLET FLANGE N (A=E/#1928) (B=E/#1932) GASKET, WATER PUMP O-RING, 1AG SCREW, M8X SCREW M 6X COVER, PUMP PACKING, CFW-PUMP V-PULLEY 16A PULLEY, CFW-P W (A=E/#1749) (B=E/#1740) BOLT, M8X 18 PLATED BOLT, M8X 30 PLATED BOLT, M8X 80 PLATED BOLT, M8X 95 PLATED GASKET, THERMOSTAT COVER, THERMOSTAT THERMOSTAT, BOLT, M8X 25 PLATED BOLT, M8X 45 PLATED V-BELT, A V-BELT, 53 W (A=E/#1749) (B=E/#1740) Remarks (1)For Bosch Generator. (2)For Denso Generator.

40 Fig.32. COOLER(FRESH WATER) 0CF50-M00241 Fig COOLER ASSY, WATER ZINC, ANTI-CORROSIVE COVER ASSY COVER ASSY BOLT, UNC 3/ GASKET O-RING CLAMP, BOLT SEAT, RUBBER SEAT, RUBBER BRACKET, COOLER RETAINER WASHER, PIPE, 7X BOLT, M8X 20 PLATED BOLT, M8X150 PLATED TANK ASSY, SUB 3.4L BRACKET, SUB TANK 20 2 X CONDUCTION ASSY CLAMP PIPE, WATER L= COCK ASSY, 1/4

41 Fig.33. COOLING PIPE(SEA WATER) 0CF50-M00241 Fig CLAMP, HOSE HOSE, RUBBER HOSE, COOLER BEND HOSE, COOLER O-RING, 1AG BOLT, M8X 20 PLATED CLAMP, HOSE HOSE, CLUTCH IN HOSE, CLUTCH OUT CLIP HOSE, JOINT, PIPE 30A COCK ASSY, KINGSTON CLIP, HOSE PIPE, WATER 2 Remarks (1)Optional parts. (2)Loose parts.

42 Fig.34. COOLING PIPE(FRESH WATER) CLIP, HOSE BEND, COOLING WATER BEND, COOLING WATER S 1 (A=E/#1867) (B=E/#1864) HOSE, RUBBER JOINT, RUBBER HOSE, EXH. MANI OUT HOSE, EXH. MANI OUT N (A=E/#1867) (B=E/#1864) COCK ASSY, 1/ O-RING, 4CG BOLT, M8X 25 PLATED CLIP, HOSE JOINT, HOSE JOINT JOINT JOINT, PIPE HOSE, THERMO IN HOSE, THERMO IN N (A=E/#2289) (B=E/#2262) PIPE, CW T/C OUT PIPE, CW T/C OUT N (A=E/#2289) (B=E/#2262) HOSE, T/C OUT BOLT, M8X 16 PLATED HOSE ASSY PROTECTOR HOSE, T/C IN BAND, RF140 0CF50-M00241 Fig.34 Remarks (1)Interchangeable by simultaneous replacement with No.5-1.

43 Fig.35. COOLING PIPE(FRESH WATER)(BY-PASS) RETAINER CLIP, HOSE CLIP, HOSE 19 K (A=* ) (B=* ) JOINT, CW HOSE HOSE, CW HEAD BYPASS JOINT, HOSE R3/ GASKET, 13X BOLT, M8X 12 PLATED CLIP, HOSE 13 W (A=* ) (B=* ) 0CF50-M00241 Fig.35

44 Fig.36. BILGE PUMP(OPTIONAL) 0CF50-M00241 Fig PUMP ASSY, BILGE X MOTOR ASSY, BILGE 3 2 X X SWITH 4 3 X FUSE 5 2 X X STRAINER 6 2 X X PIPE ASSY 7 2 X HOSE A 8 2 X X SCREW SET INPELLER

45 Fig.37. FUEL SUPPLY PUMP 0CF50-M00241 Fig PUMP, SUPPLY NUT, GLANGE M SENSOR,TEMP S/A O-RING, TEMP SENSOR SCREW KIR,HOLLOW IN SCREW, HOLLOW IN WASHER, HOLLOW SCREW SCREW KIR,HOLLOW OUT SCREW, HOLLOW OUT WASHER, HOLLOW SCREW SPLINE, HP PUMP BOLT, M8X 25

46 Fig.38. FUEL INJECTION VALVE GASKET, NOZZLE RETAINER, INJECTOR RETAINER, INJECTOR N (A=E/#1987) (B=E/#1985) WASHER BOLT, M8X INJECTOR, CR O-RING, 4DG25.0 0CF50-M00241 Fig.38

47 Fig.39. FUEL INJECTION PIPE 0CF50-M00241 Fig SEAL, INJ. PIPE PIPE ASSY, HIGH-P PIPE ASSY, INJ. NO PIPE ASSY, INJ. NO PIPE ASSY, INJ. NO PIPE ASSY, INJ. NO PIPE ASSY, INJ. NO PIPE ASSY, INJ. NO CLAMP, PIPE BOLT, M6X 12 PLATED SUPPORT, CLAMP BOLT, M6X 10 PLATED BOLT, M6X 14 PLATED NUT, M6

48 Fig.40. DRIVING DEVICE(FUEL SUPPLY PUMP) 0CF50-M00241 Fig SHAFT, HPP DRIVE SLEEVE,BEARING RING, PIN, PARALLEL M8X BEARING, 6011 C BEARING, NU 1011

49 Fig.41. FUEL FILTER 0CF50-M00241 Fig FILTER ASSY, FO ELEMENT ASSY, FO SCREW BRACKET, FO FILTER WASHER, BOLT, M8X 20 PLATED BOLT, M12X 35 PLATED NUT, M12

50 Fig.42. WATER SEPARATOR(OPTIONAL) 0CF50-M00241 Fig CLIP, HOSE SEPARATOR ASSY ELEMENT 4 2 X COVER ASSY 6 2 X GASKET 7 2 X BOLT 8 2 X O-RING, 1A P X SEAT, SPRING 10 2 X SPRING 11 2 X PLUG 1 X WASHER 13 2 X BOLT 14 2 X LABEL, CAUTION BRACKET PIPE ASSY, FUEL WASHER, WASHER, SPRING GASKET, 14X BOLT, JOINT BOLT, M8X 40 PLATED BOLT, M10X 20 PLATED NUT, M NUT, M10

51 Fig.43. COMMON RAIL 0CF50-M00241 Fig RAIL, CR BOLT, M8X 50 PLATED

52 Fig.44. FUEL PIPE 0CF50-M00241 Fig BLOCK, FO NIPPLE, FO RETURN PIPE, HPP INLET PIPE, FO INLET RELIEF VALVE, FO WASHER, SEAL WASHER, SEAL WASHER, SEAL GASKET, 15X JOINT BOLT PLUG BOLT, M6X 16 PLATED

53 Fig.45. FUEL PIPE(COMMON RAIL RETURN) 0CF50-M00241 Fig RETAINER, PIPE PIPE ASSY, CR RETURN BOLT, PIPE JOINT PIPE ASSY, HPP LEAK PIPE ASSY, FO RETURN PIPE ASSY, INJ. LEAK MOUNT, FUEL PIPES BOLT WASHER, WASHER, SEAL WASHER, SEAL WASHER, SEAL CLAMP, A6X JOINT BOLT JOIT BOLT BOLT, M6X 16 PLATED BOLT, M8X 10 PLATED BOLT, M8X 12 PLATED

54 Fig.46. FUEL PIPE(INJECTION VALVE RETURN) 0CF50-M00241 Fig PIPE ASSY, INJ. LEAK WASHER, SEAL JOINT BOLT 3 7 7

55 Fig.47. ELECTRONIC CONTROL UNIT(ECU) 0CF50-M00241 Fig ECU ASSY,6LY ECU ASSY,6LY NUT, M ECU,SERVICE REGULATOR,ECU REGULATOR,ECU SCREW,TORX FILTER,COMMON MODE Remarks (1)Eco ECU This part cannot be ordered. Replace the part using a Service ECU with the proper engine information installed. (2)Service ECU If the proper information is not installed, the engine will not operate. To install proper information, go to an authorized distributor. (3)Output voltage : 50V (4)Output voltage : 33V

56 Fig.48. BRACKET(ECU) 0CF50-M00241 Fig STAGE,BRACKET ECU B STAGE,BRACKET ECU A BRACKET,ECU BRACKET, CONNECTOR BRACKET,RELAY ABSORBER WASHER, SPRING BOLT, M6X 8 PLATED BOLT, M8X 12 PLATED NUT, M6 8 8

57 Fig.49. ELECTRONIC DRIVE UNIT(EDU) 0CF50-M00241 Fig EDU,INJECTOR BOLT, M4X 8 8 8

58 Fig.50. STARTER MOTOR 0CF50-M00241 Fig STARTING MOTOR ARMATURE ASSY BALL BEARING BALL BEARING WASHER KIT, THRUST STOPPER KIT, PINION COIL ASSY, FIELD COIL ASSY, FIELD BRUSH (+) REAR COVER ASSY HOLDER ASSY BRUSH, SPRING, BRUSH BEARING ASSY, CENTER SEAL, OIL SHAFT ASSY, GEAR PINION ASSY SWITCH, MAGNETIC 27 2 X HOUSING ASSY, GEAR METAL, GEAR CASE LEVER SET, SHIFT DUST COVER SET BOLT, THROUGH SCREW SCREW COVER, TERMINAL BOLT, M6X 30 PLATED BOLT, M6X 45 PLATED WASHER, BOLT, M12X 35 PLATED WASHER, SPRING 12

59 Fig.51. GENERATOR(BOSCH) SPACER, EARTH FLOAT ALTERNATOR 12V BEARING, BALL FR ROTOR BEARING, BALL RR RECTIFIER REGULATOR STATOR PROTECTOR SPACER, EARTH FLOAT WASHER ADJUSTER, BELT BRACKET, ALTERNATOR BRACKET, ALTERNATOR F 1 (A=E/#1716) (B=* ) BOLT, M8X 20 PLATED BOLT, M8X 22 PLATED BOLT, M8X 45 PLATED BOLT, M10X105 PLATED NUT, M NUT, M WASHER W (A=E/#1716) (B=* ) 0CF50-M00241 Fig.51 1 Remarks (1)Interchangeable by simultaneous replacement with No.17-1 & 24.

60 Fig.63. (51A)GENERATOR(DENSO) 0CF50-M00241 Fig SPACER, EARTH FLOAT GENERATOR, 12V-120A SPACER, EARTH FLOAT WASHER BRACKET, ALTERNATOR Z (A=E/#2109) (B=E/#2111) ADJUSTER, BELT ADJUSTER, BELT R (A=E/#2338) (B=E/#2377) WASHER, BOLT, M8X 20 PLATED BOLT, M10X 70 PLATED BOLT, M8X 55 PLATED NUT, M NUT, M BRACKET, ALTERNATOR W (A=E/#2109) (B=E/#2111) STAY, BRACKET W (A=E/#2109) (B=E/#2111) BOLT, M8X 16 PLATED W (A=E/#2109) (B=E/#2111)

61 Fig.64. (51B)GENERATOR KIT(2ND)(BOSCH)(OPTIONAL) 0CF50-M00241 Fig V-BELT, A WASHER ALTERNATOR, 24V-45A RECTIFIER REGULATOR PROTECTOR BEARING, BALL FR ROTOR BEARING, BALL RR STATOR NUT, ADJUST 2ND ALT ADJUSTER, BELT 24V BRACKET,2ND ALT 24V BRACKET,2ND ALT 24V N (A=E/#2413) (B=* ) V-PULLEY, 2ND ALT BOLT, M8X 22 PLATED BOLT, M8X BOLT, M8X 60 PLATED BOLT, M10X 60 PLATED BOLT M10X BOLT, M8X100 PLATED NUT, M NUT, LOCK M HARNESS, 2ND ALT 24V W (A=E/#2413) (B=* ) BRACKET, CONNECTOR W (A=E/#2413) (B=* ) RELAY, ISO 70A W (A=E/#2413) (B=* )

62 Fig.65. (51C)GENERATOR KIT(2ND)(DENSO)(OPTIONAL) 0CF50-M00241 Fig SPACER, EARTH FLOAT GENERATOR, 12V-120A SPACER, EARTH FLOAT WASHER NUT, ADJUST 2ND ALT ADJUSTER, BELT 12V BRACKET, 2ND ALT 12V V-BELT, 2ND ALT 12V V-PULLEY, 2ND ALT WASHER, WASHER, BOLT, M8X 22 PLATED BOLT, M8X 60 PLATED BOLT, M10X 60 PLATED BOLT, M10X100 PLATED BOLT, M8X 55 PLATED BOLT, M8X100 PLATED NUT, M NUT, LOCK M HARNESS, 2ND ALT 12V W (A=E/#2413) (B=* )

63 Fig.52. WIRE HARNESS CLIP, CONNECTOR RELAY, MAIN HARNESS, MAIN LABEL,FUSE LOCATION HARNESS, INJ HARNESS, ALT EDU 2PL HARNESS, ALT EDU 2PL S 1 (A=E/#1716) (B=E/#1740) HARNESS, ALT EDU 2PL N (A=E/#2221) (B=E/#2218) HARNESS, ST-B HARNESS, ST-B N (A=E/#1716) (B=E/#1740) HARNESS, ST-RL HARNESS, HEATER-RL CLIP, HARNESS A CLIP, HARNESS A K (A=E/#2221) (B=E/#2218) CLIP, HARNESS B CLIP, HARNESS C BOLT, M6X 16 PLATED BOLT, M8X 12 PLATED BOLT, M8X 12 PLATED 7 7 K (A=E/#2221) (B=E/#2218) BOLT W (A=E/#2338) (B=E/#2377) COVER W (A=E/#2338) (B=E/#2377) WASHER 8 W (A=E/#2338) (B=E/#2377) NUT, M8 W (A=E/#2338) (B=E/#2377) 0CF50-M00241 Fig.52 1 Remarks (1)Refer to Fig.53 for illustration.

64 Fig.66. (52A)WIRE HARNESS(SOLAS)(OPTIONAL) CLIP, CONNECTOR RELAY, MAIN HARNESS, INJ HARNESS, ALT EDU 2PL HARNESS, ST-B HARNESS, ST-RL HARNESS, HEATER-RL HARNESS, MAIN LABEL,FUSE LOCATION CLIP, HARNESS A CLIP, HARNESS B CLIP, HARNESS C BOLT, M6X 16 PLATED BOLT, M8X 12 PLATED BOLT W (A=E/#2338) (B=E/#2377) COVER W (A=E/#2338) (B=E/#2377) WASHER 8 W (A=E/#2338) (B=E/#2377) NUT, M8 W (A=E/#2338) (B=E/#2377) 0CF50-M00241 Fig.66 Remarks (1)Refer to Fig.53 for illustration.

65 Fig.53. WIRE HARNESS(EDU) HARNESS, ALT EDU 2PL HARNESS, ALT EDU 2PL S 1 (A=E/#1716) (B=E/#1740) HARNESS, ALT EDU 2PL N (A=E/#2221) (B=E/#2218) HARNESS,ALT OPTION W (A=E/#1716) (B=* ) 0CF50-M00241 Fig.53 2 Remarks (1)Bosch Generator : Interchangeable by simultaneous replacement with No.1-1 & 2. (2)Exclusive parts for Bosch Generator(Unnecessary for Denso Generator).

66 Fig.54. SENSOR 0CF50-M00241 Fig SENSOR.INTAKE TEMP SENSOR, TEMPERATURE SWITCH,E-STOP SENSOR, ROTATION SWITCH, LEVEL SENSOR, ROTATION SENSOR, PRESSURE COVER,FLOAT SWITCH WASHER, SEAL BOLT, M6X 12 PLATED

67 Fig.67. (54A)SENSOR(SOLAS)(OPTIONAL) 0CF50-M00241 Fig RUBBER, CUSHION COLLAR SWITCH BRACKET, SENSOR WASHER WASHER, BOLT, M4X BOLT, M8X 16

68 Fig.55. BRACKET(FUSE) LABEL, FUSE LABEL, FUSE W 2 (A=E/#1749) (B=E/#1740) FUSE, 32V-50A FUSE, 32V-150A FUSE, 32V-200A W (A=E/#1749) (B=E/#1740) RELAY, 12V-130A FUSE, 32V-250A HOLDER, FUSE HOLDER, FUSE RELAY, STARTER BRACKET,FUSE 2POLE BOLT, M6X 12 PLATED BOLT, M8X 12 PLATED SCREW, M4X SCREW, M5X 8 0CF50-M00241 Fig Remarks (1)For Bosch Generator. (2)For Denso Generator.

69 Fig.56. TERMINAL 0CF50-M00241 Fig STAGE,GND TERMINAL STAGE,GND TERMINAL N (A=E/#1695) (B=E/#1705) 2 E BLOCK, ST8-1B30Z BOLT, M6X 12 PLATED BOLT, M6X 12 PLATED K (A=E/#1695) (B=E/#1705) BOLT, M6X 20 Z (A=E/#1695) (B=E/#1705) BOLT, M6X 25 Z (A=E/#1695) (B=E/#1705) NUT, M8 W (A=E/#1695) (B=E/#1705) SCREW, M5X20 W (A=E/#1695) (B=E/#1705)

70 Fig.57. HEATER 0CF50-M00241 Fig COVER,HEATER 2POLE STAGE,HEATER COVER HEATER,AIR 2 POLE GASKET, 12X GASKET, 22X BOLT, M8X 12 PLATED

71 Fig.58. CLUTCH 0CF50-M00241 Fig CLUTCH,KMH61AG CLUTCH,KMH61AS CLUTCH,KMH61ASS CLUTCH,KMH61VGG CLUTCH,KMH61VG CLUTCH,KMH61VS CLUTCH,KMH61VSS-1.24

72 Fig.59. TOOL 0CF50-M00241 Fig TOOL ASSY SCREW-DRIVER BOX, TOOL SPANNER, 8X SPANNER, 10X SPANNER, 12X SPANNER, 17X19

73 Parts No. Index Parts No. Fig. No. Ref. No. Parts No. Fig. No. Ref. No. Parts No. Fig. No. Ref. No. Parts No. Fig. No. Ref. No

74 Parts No. Index Parts No. Fig. No. Ref. No. Parts No. Fig. No. Ref. No. Parts No. Fig. No. Ref. No. Parts No. Fig. No. Ref. No A

75 Parts No. Index Parts No. Fig. No. Ref. No. Parts No. Fig. No. Ref. No. Parts No. Fig. No. Ref. No. Parts No. Fig. No. Ref. No A A B B