3500-D. Groundsmaster. Parts Catalog. Form Number Rev A. Model No and up.

Transcription

1 Form Number Rev A Groundsmaster 3500-D Model No and up. Parts Catalog Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each Identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. Register your product at The Toro Company All Rights Reserved

2 Contents Description Frame and Platform Assembly Front Wheel and Brake Assembly Hydraulic Wheel Motor Assembly No Hydraulic Motor Assembly No Brake Assembly No Steering Column Assembly Steering Control Assembly No Rear Fork and Tire Assembly Hydraulic Cylinder Assembly No Hydraulic Motor Assembly No Control Panel Assembly Front Platform Assembly Traction Pedal Assembly Control Valve Installation Assembly Control Valve Assembly No Rear Liftarm Assembly Hydraulic Cylinder Assembly No Neutral Arm Assembly Engine Assembly Air Cleaner and Muffler Assembly Radiator Assembly Hood-Screen Assembly Fuel System Assembly Water / Fuel Filter Assembly No Manifold Block Installation Assembly Manifold Block Assembly No Hydraulic Tank Assembly Hydrostat Assembly Piston Pump Assembly No Hydraulic Pump Assembly No Carrier Assembly Page Description Scissor Assembly Deck Motor Assembly Battery Assembly Parking Brake Assembly Crankcase Assembly Oil Pan Assembly Cylinder Head Assembly Grease and Oil Filter Assembly Filter, Oil Cooler, and Pipe Assembly Head Cover Assembly Dipstick Assembly Main Bearing Case Assembly Camshaft Assembly Piston and Crankshaft Assembly Flywheel Assembly Fuel Camshaft Assembly Engine Stop Lever Assembly Stop Solenoid and Fuel Pump Assembly Injection Pump Installation Assembly Injection Pump Assembly No Governor Assembly Speed Control Plate Assembly Nozzle Holder and Glow Plug Assembly Nozzle Holder Assembly No Alternator and Pulley Assembly Alternator Assembly No Starter Mount Assembly Starter Assembly No Water Flange and Thermostat Assembly Water Pump Assembly Valve and Rocker Arm Assembly Exhaust Manifold and Gasket Assembly Turbo Charge Assembly Page

3 Part Description Abbreviations Part descriptions in this catalog may include the following abbreviations. AR as required ASM assembly BBC blade brake clutch CARR carriage DEG degrees EXT external FH flat head GA gauge HD heavy-duty HF hex flange HH hex head HHF hex head flange HHFTF hex head flange thread forming HJ hex jam HLH hex lag head HOC height-of-cut HSBH hex socket button head HSFH hex socket flat head HSH hex socket head HWH hex washer head HWHTF hex washer head thread forming Footnotes Not serviced separately <13> Not serviced HYD hydraulic LH left hand NI nylon insert NPTF national pipe thread fine PFH phillips flat head PPH phillips pan head PPHTF phillips pan head thread forming PRH phillips round head PTH phillips truss head PTO power-take-off RH right hand ROPS roll-over protection system SFH slotted fillister head SHH slotted hex head SHWH slotted hex washer head SPH slotted pan head SQH square head SRH slotted round head STD standard TAP self tapping TTH torx truss head * Not Illustrated

4 Rev A 0 Frame and Platform Assembly Frame Tool-Angle Locator Frame-Lower Toolbox ASM Screw-HSBH Toolbox Cover ASM Screw-Hfh Nut-Hex. Flange Step Insulated Closed Clip Tube-Breather Screw Screw-Sq. HD. Set Cover-Frame Screw-Hex. HD. Flange Tube-ROPS Screw-Hfh Locknut Bracket-Bulkhead, Scissor Tube-Manual Clamp-Tube Screw-Hex. HD Washer-Flat Clamp-Worm Decal-Noise Decal-Noise Rating Insert-Threaded 4

5 Rev A Front Wheel and Brake Assembly Motor-Hydraulic Nut-Lug Adapter Screw-Hex HD. Cap 2: O-Ring Nut-Lock 2: O-Ring Brake ASM Motor-Hydraulic Shield-Wheel Screw-Hex HD. Cap Spacer-Front Wheel Washer-Flat Brake Lever Assembly Nut-Lock, NI Clevis Clamp-Tube Pin-Clevis Tube Assembly Pin-Cotter Plug (Incl. Ref. No.54) Rod-Adjusting 9: "o"ring Pin-Cotter Tube Assembly Nut-Jam Screw-HSH Brake Pivot Shaft ASM Bracket-Brake Bracket-Pivot, Brake Nut-Lock Screw-HHF 15 2 Wheel Hub / Stud ASM Nut-Flange 15: Hub-Wheel Bushing 15: Stud-Type, Drive Screw-HSBH Nut-Lock Drum-Brake 19 2 Tire & Wheel ASM 19: Valve Stem W/Cap 19: Tire 19: Rim-Wheel 5

6 Rev A 0 Hydraulic Wheel Motor Assembly No Seal Kit-Wheel Motor Screw-Hex. HD Link-Drive Wheel Motor Housing ASM End Cover ASM Rotor Set (Incl. Ref. No.19-21) Manifold Bearing-Thrust Shaft-Coupling Plate-Wear Key-Woodruff Commutator ASM 6

7 Rev A Hydraulic Motor Assembly No Shaft-Coupling Bearing-Thrust Link-Drive Screw-Hex. HD Key-Woodruff Plate-Wear Manifold End Cover ASM Rotor Set (Incl. Ref. No.19-21) Commutator ASM Seal Kit-Wheel Motor Wheel Motor Housing ASM 7

8 Rev A Plate-Backing Cam Shaft-Brake E-Ring-Bowed Spring-Return Shoe-Brake Brake Assembly No

9 Rev A Arm-Steering Nut-Flange Screw-HHF Bracket-Steering Valve Screw-Hex HD. Cap Spacer Cover-Steering Screw Decal-Toro Knob Lever Assembly Control-Steering Bracket-Steering, Tilt Screw-Hex HD. Cap Washer-Flat Nut-Flange Wheel-Steering 17: ASM-Cap, Steering Wheel (Incl. Ref. No.41) 17: Screw-Pan HD. Phillips Adapter 18: O-Ring 18: O-Ring Adapter Steering Column Assembly 19: O-Ring 19: O-Ring Decal-Toro Hose Assembly Hose Assembly Hose ASM Hose ASM Hose Assembly Boss-Tilt Steering Disc-Friction Disc-Friction Washer Nut-Jam Nut-Lock Washer-Flat Shield-Steering Nut-HF Slope Indicator ASM 40: Decal-Danger 40: Decal-Danger Screw-Cap Nut-Lock Washer-Flat 9

10 Rev A 0 Steering Control Assembly No Cartridge-Relief Valve (Incl. Ref. No.49) Nut-Push On Bolt-Special Nut Kit-Spring (Incl. Ref. No.4 And 25) Kit-Seal (Incl. Ref. No.1, 11, 19, 23, 31 And 33) Kit-Needle Roller (Incl. Ref. No.5) Column ASM 10

11 Rev A Rear Fork and Tire Assembly 1 1 Steering Cylinder/Balljoint ASM Motor-Hydraulic 1: Hydraulic Cylinder Assembly Hose ASM 1: Ball Joint Hose ASM 1: Ring-Retaining Nut-Lug Fitting-Grease Clamp Plug-Grease Spacer Nut-Jam Clamp-Case Drain Rear Fork Assembly Elbow Washer-Plain 25: "o"ring Lockwasher 25: O-Ring Washer-Thrust Casting-Rear (Incl. Ref. No.4) 11 1 Tire & Wheel ASM 26:1 1 Rear Casting ASM 11: Tire 26:1: Fitting-Grease 11: Rim-Wheel Screw-Hfh 11: Valve Stem W/Cap Bushing Screw-HSH Screw-HH Nut-Lock Nut-Lock, NI 15 1 Wheel Hub / Stud ASM 15: Hub-Wheel 15: Stud-Type, Drive Nut-Lock Fitting-HYD., 45Ø 17: O-Ring 17: O-Ring 11

12 Rev A 0 Hydraulic Cylinder Assembly No ASM-Barrel ASM-Piston Rod Piston Gland-Cylinder Nut-Lock Ring-Snap Kit-Seal Repair (Incl. Ref. No.4, 5, 7 And 9-11) 12

13 Rev A Hydraulic Motor Assembly No Housing ASM Shaft-Coupling Bearing-Thrust Plate-Wear Link-Drive Set-Rotor Manifold Commutator ASM 12:1 1 Seal-Commutator End Cover ASM 14:1 1 Spring Cap And O-Ring ASM 14: Spring 14: Ball Screw-HH Key-Woodruff Seal Kit 20:1 1 Seal-Dirt And Water 20:2 1 Backup-Ring 20:3 1 Seal-Shaft 20:4 1 Washer-Back Up 20:5 5 Seal-Square, Ring (Inner) 20:6 1 Seal-Commutator 13

14 Rev A Nut-Flange Washer-Flat Control Panel Assembly Screw-Machine Cross Recess Pan HD Nut Relay Nut-Flange Screw-HHF Capacitor 9: Screw 9: Washer-Lock R-Clamp Screw-Sq. HD. Set Nut-Flange Throttle-Control (Incl. Ref. No.31) Plate-Stop, Throttle Meter-Hour Screw-Hex. HD Cluster-Warning Light (Incl. Ref. No.20) 19: Bulb 19: Washer-Lock 19: Nut 14 Control Panel Assembly Switch-Ignition (Incl. Ref. No.13 And 14) 20: Washer-Lock 20: Nut-Hex Key-Ignition Switch Decal-Console Harness-Wire Lever-Lock, Valve Washer-Curved Screw-Shoulder Screw Controller-Glow Diode Decal-Console (Europe) Nut-Lock Module-Delay, Seat Washer-Flat Harness-Wire

15 Rev A Nut-Flange Screw-CARR Washer-Flat Washer-Flat Spring-Compression Tube-Rocker Arm Screw-Pan HD Nut Rocker Arm Switch Bolt-Carriage Nut-Jam Screw-Machine, Hex. HD Screw-CARR Bracket Assembly-Traction Bar-Deflector Bolt Plate-Floor Decal-Mow/Transport Tread-Floor Plate Support-Floor, RH Bracket-Floor Plate, LH Screw-Hex. HD. Flange Front Platform Assembly Decal-Sidewinder (Model No ) Nut-Square Nut-Hex Washer-Flat Nut-Lock, NI Clamp-Fuel Line Bracket-Switch, Neutral Plate-Switch, Neutral Screw-CARR Washer-Flat Washer-Lock Nut Screw-CARR Washer-Flat Washer-Lock Hex. Nut Switch-Proximity Screw-HH Washer-Flat Tube-Latch Nut-Flange 15

16 Rev A Cable-Control, Traction 1: Nut-Jam Assy.-Damper, Lever Nut-Flange Nut-Flange Nut-Hex Screw-Cap Hex. HD Washer-Flat Screw-CARR Clamp-Cable Rod End Clamp-Hose Nut-Flange Screw-HH Nut-Lock Slide Assembly Ring-Retaining Washer Pad-Pedal, Forward Traction Pedal ASM Bearing-Flange Pedal Assembly-Reverse (Incl. Ref. No.20) Pad-Pedal, Reverse 16 Traction Pedal Assembly Spacer Bearing Spring-Extension Bearing-Ball Screw-HH Nut-Lock, NI Nut-Hex Lock Ring-Retainer Fitting-Grease Bolt-Carriage Screw-Hex HD. Cap Washer-Flat Spacer Washer-Flat Washer-Thrust

17 Rev A Control Valve Installation Assembly Valve-2 Spool Adapter 2: O-Ring 2: "o"ring Fitting-Hydraulic, 90Ø (Incl. Ref. No.7 And 9) 3: O-Ring 3: O-Ring Adapter 4: O-Ring 4: O-Ring Nut-Flange Knob Fitting-HYD., 90Ø 7: O-Ring 7: O-Ring Bracket-Actuator, Valve Bolt-Shoulder Pin-Cotter Lever-Valve Trunnion-Actuator, Valve Bolt-Shoulder Link Bolt Nut-Lock Pushnut Adapter Reducer 18: "o"ring Screw-CARR Nut-Flange 17

18 Rev A 0 Control Valve Assembly No Poppet Assembly Plunger Spacer Seat Assy. (Incl. Ref. No.36) 5: Seal-O-Ring Plug Assembly (Incl. Ref. No.9-10) 6: Seal-O-Ring 6: Washer-Back-Up Plug Assembly (Incl. Ref. No.29 And 30) 7: Seal-O-Ring 7: Washer-Backup Bushing Spring ASM-Cap O-Ring Ring-Retaining Washer Plug Assembly (Incl. Ref. No.25 And 26) 15: Seal-O-Ring 15: Washer-Backup Spring Disc Plug (Incl. Ref. No.15) 18: O-Ring Plug Assembly (Incl. Ref. No.5) 19: Seal-O-Ring Wiper-Seal Plunger Plunger-Detent Spring Kit-Seal (Incl. Ref. No.1, 12-13, 20, And 27-30) 31: Poppet Assembly 31: O-Ring 31: Ring-Retaining 31: Wiper-Seal 31: Seal-O-Ring 31: Seal-O-Ring 31: Seal-O-Ring 31: O-Ring 31: Seal-O-Ring 31: Washer-Backup

19 Rev A Tube ASM Locknut-Bulkhead Fitting-Tee, Bulkhead 3: O-Ring Hose ASM Fitting-HYD., 90Ø 5: O-Ring 5: O-Ring Hose ASM Tube ASM Fitting-Straight, Bulkhead 8: O-Ring Switch-Push Button Cylinder-Hydraulic Washer-Thrust Locknut-Bulkhead Elbow-Bulkhead Union, 90Ø 14: O-Ring Hose ASM Hose Assembly (Model No ) Tube ASM Tube-ASM Tube ASM Rear Liftarm Assembly Clamp-Tube Washer-Flat Bolt Nut-Lock Shaft-Pivot, Rear Nut Washer Rear Lift Arm ASM 27: Bushing Screw-Flange Washer-Thrust Fitting-Grease Shaft-Pivot, Cutting Unit Screw-HH Screw-HH Washer-Rebound Washer-Thrust Pin-Lynch Bracket-Switch Screw-CARR Hex. Nut Washer-Lock Guard Screw-Hex HD. Cap 19

20 Rev A Screw-Hex HD. Cap Nut-Flange Snap Ring Pin Tie-Cable Rear Carrier Frame ASM Strip-Wear Rivet-Pop Fitting-Grease 90Ø Link-Rear Clip-Skid Screw-Wash. HD., TAP Washer-Lock Rear Liftarm Assembly (continued) 20

21 Rev A Hydraulic Cylinder Assembly No Nut-Lock Nut-Jam Head Piston-Cylinder, Hydraulic Collar-Internal Clevis Shaft Kit-Seal Repair (Incl. Ref. No.4, 6-9 And 12) 21

22 Rev A 0 Neutral Arm Assembly Bracket Assembly-Neutral Screw-Cap Hex. HD Nut-Flange Washer-Flat Screw-HHF Screw-Head, Button Neutral Arm ASM Mount-Isolation 8: Bushing-Flange Nut-Lock, NI Washer-Thrust Washer-Flat Fitting-Grease 90Ø Nut-Lock, NI Spacer-Bearing Stud-Traction Washer-Flat Spring-Extension Screw, 5/16" N. F. X 1-1/8" Washer-Flat Hub ASM Nut-Flange Screw-Hex. HD. Flange Bracket-Support, Cable Bearing-Ball Rod End Nut-Lock Screw Hose-Dampener Lever-Pump 22

23 Rev A Engine-Kubota, D1105-T-Eb- Toro-2-S Mount-Engine Mount-Engine Nut-Flange Screw-Hex HD. Cap Screw-Hex. HD. Flange Washer-EXT. Tooth Lock Nut-Lock, NI Washer Screw-Cap Hex. HD Washer-Hardened Screw-Hhc M10 X Mount-Engine, Front Mount-Engine, LH Mount-Engine Screw Pulley-3V, Engine Bolt (M10 X 1.25 X 35) Nut-Flange Swivel-Throttle Nut Screw-Machine, HH Clamp-Cable Engine Assembly Hex Washer HD. Screw Clamp Nut Washer-Lock Washer-Flat Screw-HHF Washer-Flat Clamp-Hose Washer-Lock Nut Harness-Wire Clamp-Hose Cable Tie Spacer Gasket-F/W Washer-Flat 23

24 Rev A 0 Air Cleaner and Muffler Assembly Hose-Air Intake, Upper Hose Clamp Hose-Air Intake, Lower Nut-Flange Screw-Hex. HD. Flange Washer-Flat Screw-HH Mount-Filter, Air Clamp-Hose Air Cleaner ASM 9: Plug-Pipe 9: Cover ASM 9: Valve-Vacuator 9: Element-ASM Nut-Hex Washer-Lock, Spring Band-Mouning, Air Cleaner 13: Bolt 13: Spring-Compression 13: Nut Muffler Bracket-Muffler Guard-Exhaust (Europe) Screw-Hex HD. Thr-D Forming Screw-HHF 24

25 Rev A Radiator Assembly Drain Cock Hose-Fuel Screw-Flange Hex. HD Tube ASM Nut-Flange Locknut Bolt-Carriage Decal-Warning, Fan Radiator Nut-Flange 5: Cap-Radiator Nut-Bulkhead Shroud-Fan, Top Grommet Shroud-Fan, Bottom Form-Wire Screw-HHF Bracket-Cooler, Keeper Clamp-Hose Bracket-Clamp Frame-Radiator Screw-HH Screw-Hex. HD. Flange Nut-Hex Lock Bracket-Reservoir Seal-Foam Frame-Screen, Lower Catch-Magnetic Cooler-Oil Hose-Radiator, Upper Hose-Radiator, Lower Clamp-Hose Filter Head Tube ASM Fitting-Bulkhead Hose-Cooler, Oil Relay Hex Washer HD. Screw 25

26 Rev A Screw-Sq. HD. Set Trim-Seal Nut-Lock Screen-Hood Hood Bracket-Hood Pivot Washer-Flat Latch Assembly 8: Keeper-Reverse Rivet Rivet Washer-Backup Decal Screw-HH Pin-Hair Decal-Service Instructions Rivet-Pop 3/16 No Ad-66 Bs Bracket-Hood Lock (Europe) Screw-Hex HD. Cap Washer-Flat Nut-Lock Decal-Warning Hood-Screen Assembly 26

27 Rev A Fuel System Assembly Screw-HH Filter-Water/Fuel Tank-Fuel Fitting-Pump 2: Fuel-Gauge Screw-HHF 2: Grommet Nut-Flange 2: DEG. Barb Hose Stem Strap-Support, Seat Strap-Fuel Line Foam Screw Screw-HHF Diesel Gas Cap ASM Insert-Threaded Support-Fuel Tank Hose-Fuel Fitting-Fuel 90Ø Hose Standpipe Line-Fuel R-Clamp Hose-Fuel Fitting-Straight Barb Hose Screw-Hex HD. Cap Hose-Fuel Nut-Flange Hose-Fuel Washer-Lock "r"clamp Washer-Flat Pump-Fuel Block Spacer-Tube Fitting-Fuel Screw-HH Fitting-Fuel Decal Bushing Decal-Danger (Europe) Spacer-Parking Brake Hose Clamp-Worm Clamp-Hose Filter-Fuel Washer-Flat 27

28 Rev A Shield-Heat Fuel System Assembly (continued) 28

29 Rev A Water / Fuel Filter Assembly No Head-Filter Element-On, Spin O-Ring-Base, Filter Base-Filter Plug-Base, Filter O-Ring "o"ring Plug-Filter, Head Drain Valve ASM 29

30 Rev A 0 Manifold Block Installation Assembly Clamp Fitting-Barb 3: O-Ring Stud Adapter 5: O-Ring 5: O-Ring Adapter 6: O-Ring 6: O-Ring Fitting-HYD., 90Ø 7: O-Ring 7: O-Ring Fitting-Hydraulic, Straight (Incl. Ref. No.18 And 31) 9: O-Ring 9: "o"ring Fitting-Hydraulic 10: O-Ring 10: O-Ring Manifold Block ASM Hose ASM Hose ASM Tube ASM Hose-Water Nut-Flange

31 Rev A Manifold Block Assembly No Valve-Solenoid Seal Kit Coil-Solenoid Valve-Relief, Vented Seal Kit Cartridge-Logic Seal Kit Valve-Braking Seal Kit 31

32 Rev A Grommet-Mount, Tank Screw-HHF Elbow 3: O-Ring Fitting-Check 4: "o"ring 4: O-Ring Washer-Lock Tank-Hydraulic Clamp-Hose Fitting-Hydraulic, Barbed 9: O-Ring Screw-Hex Flange HD Fitting-Elbow, Hydraulic (Incl. Ref. No.9 And 11) 11: O-Ring 11: O-Ring Filter-Oil, Transmission Screw-Shoulder Strainer-Tank 15: O-Ring Dipstick Assembly-Oil Filter Head ASM Cap-HYD Oil 32 Hydraulic Tank Assembly Clamp Hose ASM Fitting-Tee Hose ASM

33 Rev A Pump-Piston Fitting-Adapter (Incl. Ref. No.5 And 13) 2: O-Ring 2: O-Ring Screw-HH Nut-Lock, NI Ftg-HYD 90 5: O-Ring 5: O-Ring Fitting-Hydraulic (Incl. Ref. No.5 And 13) 6: O-Ring 6: O-Ring Fitting 7: "o"ring 7: O-Ring Fitting-HYD., 90Ø 8: O-Ring 8: O-Ring Fitting-HYD Barb, 90Ø 9: O-Ring Washer-Hardened Hose ASM Hydrostat Assembly Hose Nut-Flange Shaft-Pivot, Idler Fitting-Grease Nut-HF Ring-Retaining Screw-Cap Hex. HD Washer Pulley-Idler Spacer-Idler Spring-Torsion Arm-Idler Clamp-Hose Nut-Flange Screw Screw-HHF Pump Support Assembly Spacer Screw-HH Washer-Flat, Hardened Plate-Pump, Mount Spacer-Mount, Pump Pulley-3V, Pump Screw-Hex HD. Cap 33

34 Rev A Washer-Lock Bushing-Lock, Taper Belt-3V Trim O-Ring Hydraulic Pump ASM Screw-HH Washer-Flat Bushing-Flange Spacer-Arm, Idler Washer-Hardened Hydrostat Assembly (continued) 34

35 Rev A Key Shaft-Drive Screw-Cap Cover Plate Assembly Kit-Shim Bearing-Cone Key Plate-Cam Rotating Kit ASM Plate-Cam Pin-Dowel Back Plate ASM 16: Bearing Plug ASM 18: O-Ring Spring Seat Dump Valve ASM Capscrew Capscrew Cover Plate ASM Housing ASM 29: Bearing Bearing-Thrust Piston Pump Assembly No Bearing-Thrust Washer Insert-Plate, Cam Coupler Washer Relief Valve ASM Seal Repair Kit (Incl. Ref. No.6, 12, 17, 30, And 40-41) 45: Ring-Snap, Internal 45: Ring-Snap, External 45: Gasket-Housing 45: Seal-External 45: O-Ring 35

36 Rev A Kit-Seal Hydraulic Pump Assembly No

37 Rev A Fitting-HYD., 90Ø 1: O-Ring 1: O-Ring Cylinder-Hydraulic Sidewinder Carrier ASM Nut-Flange Screw-Sq. HD. Set Hose Assembly Wire-Centering (Model 03201) Hose ASM Hose Assembly (Model No ) Hose ASM Bracket-Slide Slide-Plastic Screw-HHF Shaft-Pivot, Liftarm Pin-Roll Screw-Flange Screw-HH (Model No Cap-Bearing (Model No ) Nut-Jam Screw-Hex HD. Cap Nut-Lock Carrier Assembly Washer-Thrust Bar-Support, Slide (Model No ) Pin Spacer Snap Ring Locknut-Bulkhead Tube ASM Nut-Bulkhead Bracket-Carrier Stop RH Liftarm ASM LH Liftarm ASM Screw-HH Shaft-Cu, Pivot Washer-Thrust Pin-Lynch Rod Screw-Hex HD. Cap Pin-Hair Stop-Deck, LH Stop-Deck, RH Rivet Bumper-Rubber Nut-Flange 37

38 Rev A Screw-HHF Fitting-Grease Front Carrier Frame ASM Washer-Flat Tube-Latch Rod-Latch Clip-Rod Rivet-Pop Bracket-Actuator Screw-CARR Nut-Flange Actuator, RH Actuator, LH Bracket-Pivot, LH Bracket-Pivot, RH Screw-Hex HD. Cap Screw-HH Spring-Torsion Carrier Assembly (continued) 38

39 Rev A Bushing-Plastic Link-Scissor (Incl. Ref. No.25) Mount-Scissor Screw-HH Washer-Flat Nut-Lock, NI Scissor Frame Cylinder-Hydraulic Spacer Washer-Flat Capscrew Nut-Lock Pin-Welded Screw Nut-Lock Spacer Tube Assembly Tube Assembly Fitting-Hydraulic, 90No. (Incl. Ref. No.26) 19: O-Ring Locknut-Bulkhead Fitting-Hydraulic, Straight (Incl. Ref. No.27 And 28) Scissor Assembly 21: "o"ring 21: O-Ring Hose Elbow 23: "o"ring 23: O-Ring Hose Link-Scissor (Incl. Ref. No.25) 25: Decal-Pinch Point Snap Ring 39

40 Rev A Motor-Hydraulic 1: Seal Kit 1: Back Flange/Valve Kit 1: Relief Valve Kit Hose ASM Adapter 6: O-Ring 6: O-Ring Hose ASM Fitting 8: "o"ring 8: O-Ring Hose ASM Hose ASM Fitting-Hydraulic, Tee (Incl. Ref. No.19) 11: O-Ring Hose ASM Ftg-HYD 90 13: O-Ring 13: O-Ring Deck Motor Assembly 40

41 Rev A Knob Nut-Flange Screw-CARR Screw-HHF Washer-Flat Nut-Lock, NI Retainer-Battery Screw Support-Battery Cover-Battery (Incl. Ref. No.22) 14: Decal-Danger 14: Shield-Battery Cover 14: Rivet-Plastic Cable-Battery, Positive Cable-Battery, Negative Insert-Threaded Tray-Battery Battery Assembly 41

42 Rev A Rivet-Pop Cover-Control Panel Bracket-Cover Nut-Flange Screw-HHF Support-Magnet Screw Bracket-Strike Magnet Washer-Flat Nut-Lock Pin-Cotter Pad-Bumper Screw-HSFH Link-Brake, Parking Pin-Clevis (Only On: 72042, 72062) Pin-Clevis Lever-Brake Spacer-Parking Brake Screw-Pan HD Switch Washer-Flat Nut 42 Parking Brake Assembly Bolt Pin-Cotter Nut-Flange

43 Rev A ASM-Crankcase (Incl. Ref. No.1-8, And 20-22) 1: Bushing-Governor, Gear 1: Gasket 1: Plug 1: Plug 1: Pin-Straight 1: Pin-Straight 1: Pin-Spring, Start 1: Cap-Sealing 1: O-Ring 1: Pin-Pipe 1: Pin-Straight 1: Cap-Sealing 1: Plug 1: Plug 1: Cap-Sealing 1: Joint-Drain, Pipe 1: Plug 1: Plug 1: Pin-Pipe 1: Plug 1: Switch Drain Cock ASM Crankcase Assembly 43

44 Rev A Bolt Filter-Oil O Ring Gasket-Pan, Oil Pan-Oil Bolt Gasket Plug-Drain Gasket Plug Oil Pan Assembly 44

45 Rev A ASM-Cylinder Head (Incl. Ref. No.5-7, 9 And11) 1: Cap-Sealing 1: Cap-Sealing 1: Guide-Valve, Inlet 1: Guide-Valve, Exhaust 1: Cap-Sealing 1: Plug Bolt-Head, Cylinder Gasket-Head, Cylinder O-Ring Bolt-Head, Cylinder Cylinder Head Assembly 45

46 Rev A Nut Washer-Spring Stud Stud ASM-Case, Gear (Incl. Ref. No.7-9, And 16-18) 5: Screw 5: Cover-Pump, Oil 5: Oil Pump Rotor ASM 5: Spring 5: Ball 5: Seal-Valve 5: Plug Gasket-Case, Gear O-Ring O-Ring Bolt Bolt Bolt Seal-Oil Bolt Bolt Plug-Gear Case Bolt 46 Grease and Oil Filter Assembly Plug Packing-Plug O Ring Plug-Filler, Oil

47 Rev A Gasket Bolt-Eye Joint Bolt-Eye Joint Bolt Gasket Pipe-Oil Bolt Pin-Band Clamp-Pipe Clamp-Hose Pipe-Oil ASM-Holder Pipe-Cooler, Oil Pipe-Return, Water Band-Pipe Collar ASM-Cooler, Oil O-Ring ASM-Pipe, Oil (Incl. Ref. No.21) 19: O-Ring Oil Cartridge ASM Filter, Oil Cooler, and Pipe Assembly 47

48 Rev A Cylinder Head Cover ASM 1: Joint-Pipe, Breather 1: Screw With Washer 1: Breater-Shiled, Oil 1: Plate-Element, Breather 1: Element-Breather 1: Plate-Element, Breather 1: Gasket-Cover, Head O Ring Plug-Filler, Oil Nut-Cap Gasket Pipe-Breather Head Cover Assembly 48

49 Rev A Dipstick Dipstick Assembly 49

50 Rev A ASM-Case, Main Bearing Bolt-Case, Bearing Gasket-Case, Bearing Gasket-Cover, Bearing Case Bolt Bolt Seal-Oil Cover-Case, Bearing ASM-Case, Main Bearing Bolt-Case, Bearing ASM-Case, Main Bearing Main Bearing Case Assembly 50

51 Rev A Tappet Rod-Push ASM-Camshaft (Incl. Ref. No.1-3, 6 And 15) 3: Gear-Cam 3: Stopper-Camshaft 3: Key-Feather 3: Screw-Set 3: Bolt Bolt Shaft-Gear, Idle Collar-Gear, Idle Idler Gear ASM 7: Bushing-Gear, Idle Collar-Gear, Idle Clip-Circular, Idle Gear Camshaft Assembly 51

52 Rev A 0 Piston and Crankshaft Assembly ASM-Rod, Connecting (Incl. Ref. No.1-3) 1: Bolt-Rod, Connecting 1: Metai-Crankpin (0.2Mm Undersize) 1: Metai-Crankpin (0.4Mm Undersize) 1: Metal-Crankpin (STD.) 1: Bushing-Pin, Piston Crankshaft ASM 2: Gear-Drive, Oil Pump 2: Gear-Crankshaft 2: Key 2: Ball 2: Sleeve-Crankshaft 2: Pin-Straight Clip-Circular, Piston Pin Pin-Piston Piston Ring ASM (0.5Mm Oversize) ASM-Piston Ring (STD.) Piston (STD.) Piston (0.5Mm Oversize) Metal-Side (STD.) Metal-Side (0.2Mm Oversize) Metal-Side (0.4Mm Oversize) Metal-Side (STD.) Metal-Side (0.2Mm Oversize) Metal-Side (0.4Mm Oversize) Metal-Crankshaft (0.2Mm Undersize) Metal-Crankshaft (0.4Mm Undersize) Metal-Crankshaft (STD) Metal-Crankshaft (0.2Mm Undersize Set) Metal-Crankshaft (0.4Mm Undersize Set) Metal-Crankshaft (STD Set) Metal-Crankshaft (0.2Mm Undersize) Metal-Crankshaft (0.4Mm Undersize) Metal-Crankshaft (STD) O-Ring Collar-Crankshaft 52

53 Rev A Plate-End, Rear Bolt Bolt-Flywheel Flywheel ASM 4: Gear-Ring Flywheel Assembly 53

54 Rev A Nut-Cap Gear-Pump, Injection Bolt Stopper-Fuel, Camshaft Bearing-Ball Key-Woodruff Camshaft-Fuel Bearing-Ball Clip-Circular, Gov. Shaft Screw-Set Governor Shaft ASM 13: Bearing-Ball 13: Washer-Thrust 13: Sleeve-Governor 13: Shaft-Weight, Governor 13: Roller 13: Governor Weight ASM 13: Gear-Governor 13: Holder-Gear, Governor 13: Holder-Gear, Governor Governor Weight ASM Fuel Camshaft Assembly 54

55 Rev A Nut-Cap Adjusting Bolt ASM Gasket, 14Mm Dia Nut Gasket Bolt-Adjusting Packing Bolt Bolt Cover-Pump Nut Cap Gasket, 10Mm Dia Engine Stop Lever Assembly 55

56 Rev A 0 Stop Solenoid and Fuel Pump Assembly Gasket-Pump, Fuel Washer-Spring Nut Cover Gasket-Cover, Solenoid Solenoid-Stop Bolt 56

57 Rev A Injection Pump ASM Joint-Eye Bolt-HSH Washer-Spring Shim-Injection (0.25Mm) Shim Shim-Injection (0.30Mm) Stud Nut,-Cap Injection Pump Installation Assembly 57

58 Rev A 0 Injection Pump Assembly No Element-Pump Screw-Head, Csk O-Ring Pin-Guide, Tappet Pin-Joint Pin-Clamp Flange-Sleeve Valve-Delivery Spring-Valve, Delev Gasket-Valve, Deliv O-Ring Holder-Valve, Delivery Screw Tappet ASM Shim Seat-Spring, Lower Spring-Plunger Seat-Spring, Upper Sleeve-Control Plug Gasket Gasket Bolt-Joint Gasket Screw Rack-Control Plate 58

59 Rev A Collar Spring-Governor Spring-Start Fork Lever ASM 4: Clip-Circular, External 4: Bearing-Miniature 4: Complete Lever And Fork 4:3: Roller 4:3: Lever-Thrust 4: Washer-Flat 4: Lever-Fork 4: Shaft-Lever, Fork Collar Bearing-Miniature Gasket Cover-Shaft, Fork Lever Bolt Governor Assembly 59

60 Rev A Bolt Gasket Nut Washer-Spring Control Plate ASM 5: Nut 5: Washer-Flat 5: Lever-Control, Speed 5: Pin-Spring 5: Lever-Control, Speed 5: O Ring 5: Governor Lever ASM 5: Shaft-Lever, Stop 5: Spring-Return 5: Seal-Oil 5: Lever-Stop, Engine Stud Gasket Bolt Speed Control Plate Assembly 60

61 Rev A Nozzle Holder and Glow Plug Assembly Screw,W/Washer Clamp-Pipe Pipe-Injection Pipe-Injection Pipe-Injection ASM-Pipe, Overflow (Incl. Ref. No.7) 6: Clip-Pipe Nut-Flange ASM-Pipe, Overflow Nozzle Holder ASM Cord-Plug, Glow Plug-Glow Gasket Seal Gasket Screw-Bleeder, Air Clamp-Pipe Washer-Plain 61

62 Rev A Nut Washer Washer-Adjusting Spring-Nozzle Rod-Push Piece-Distance Piece-Nozzle Nut-Nozzle Washer-Adj. (0.56Mm) Washer-Adj. (0.58Mm) Washer-Adj. (0.80Mm) Washer-Adj. (0.10Mm) Adjusting Waher ASM Washer-Adj. (0.54Mm) Washer-Adj. (0.52Mm) Washer-Adj. (0.50Mm) Washer-Adj. (0.40Mm) Washer-Adj. (0.30Mm) Washer-Adj. (0.20Mm) Nozzle Holder Assembly No

63 Rev A Bolt Washer-Flat Bolt Stay-Dynamo Pulley-Fan Bolt Washer-Lock Washer-Flat Nut Alternator ASM V-Belt Pulley-Fan Drive Bolt Fan Spacer Screw-HHF Alternator and Pulley Assembly 63

64 Rev A 0 Alternator Assembly No Nut Spring-Brush Pulley-Dynamo Brush Collar Screw-RH Frame-Drive End Bolt-Through Screw-RH Rotor Bearing-Ball Cover-Bearing Washer-Thrust Plate-Retainer Bearing-Ball Frame-End Nut Bolt Rectifier ASM Bushing-Insulation Nut Regulator ASM Screw-RH Screw-RH Bolt Cover-End Holder-Brush 64

65 Rev A Bolt Starter ASM Starter Mount Assembly 65

66 Rev A 0 Starter Assembly No Armature ASM Pipe-Drain 3: Bearing-Ball 3: Bearing-Ball Yoke ASM Brush Holder ASM 7: Spring-Brush Frame-End Bolt Bolt ASM Band-Cover Nut-Hex Cord-Stop, Solenoid Magnetic Switch ASM Spring Ball Clutch Bolt Frame-End, Drive Retainer Roller Gear Cover-Cord O-Ring Nut 66

67 Rev A Water Flange and Thermostat Assembly Band-Pipe Pipe-Return, Water Water Flange ASM 3: Pipe-Return, Water Thermoswitch Bolt Outlet-Water Gasket Thermostat ASM Gasket-Flange, Water Bolt Bolt Adapter Thermo-Switch Packing Bottle-Overflow, Water 67

68 Rev A ASM-Pump, Water (Incl. Ref. No.2-6) 1: Flange-Pump, Water 1: Bearing 1: Pipe-Return, Water 1: Seal ASM, Water Pump 1: Impeller-Water Gasket-Pump, Water Bolt Bolt Clamp Pipe-Water Pipe-Water Water Pump Assembly 68

69 Rev A Washer-Shaft, Rocker Arm Washer-Flat Nut Rocker Arm ASM 4: Nut 4: Screw-Adjusting Rocker Arm Shaft ASM 5: Screw-Set Clip-Circular, External Washer-Shaft, Rocker Arm Bracket-Arm, Rocker Spring-Arm, Rocker Screw-Set Seal-Valve Stem Nut-Hex Retainer-Valve Spring Collet-Set, Valve Spring Cap-Valve Stud Cover-Cord Valve-Inlet Valve and Rocker Arm Assembly 69

70 Rev A Bolt Manifold-Inlet Band-Pipe Hose-Inlet Band-Pipe Nut Manifold-Exhaust Gasket-Exhaust Stud Gasket-Intake Bolt Bolt Exhaust Manifold and Gasket Assembly 70

71 Rev A ASM-Charger, Turbo Gasket Bolt Flange-Muffler Bolt Bolt Nut Washer-Lock Gasket Stud Stud Gasket-Muffler Turbo Charge Assembly 71

72