3100-D. Reelmaster With Sidewinder. Parts Catalog. Form Number Rev A. Model No and up.

Transcription

1 Form Number Rev A Reelmaster With Sidewinder 3100-D Model No and up. Parts Catalog Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each Identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. Register your product at The Toro Company All Rights Reserved

2 Contents Description Frame Assembly Front Wheel and Brake Assembly Hydraulic Motor Assembly No Hydraulic Motor Assembly No Brake Assembly No Steering Column Assembly Steering Control Assembly No Rear Fork and Tire Assembly Hydraulic Cylinder Assembly No Hydraulic Motor Assembly No Control Panel Assembly Front Platform Assembly Traction Pedal Assembly Control Valve Assembly Valve Assembly No Rear Lift Arm Assembly Hydraulic Cylinder Assembly No Neutral Arm Assembly Engine Assembly Air Cleaner and Muffler Assembly Radiator Assembly Hood Assembly Fuel Tank Assembly Water / Fuel Filter Assembly No Manifold Block Assembly Hydraulic Manifold Assembly No Hydraulic Tank Assembly Hydrostat Assembly Piston Pump Assembly No Gear Pump Assembly No Carrier Assembly Scissors Assembly Page Description Reel Motor Assembly Motor Gear Assembly No Motor Gear Assembly No Battery Assembly Parking Brake Assembly Lift Arm Kits Crankcase Assembly Oil Pan Assembly Cylinder Head Assembly Gear Case and Oil Filter Assembly Head Cover Assembly Dipstick and Guide Assembly Main Bearing Case Assembly Camshaft Assembly Piston and Crankcase Assembly Flywheel Assembly Fuel Camshaft Assembly Engine Stop Lever Assembly Stop Solenoid and Fuel Pump Assembly Injection Pump Installation Assembly Injection Pump Assembly No Governor Assembly Speed Control Plate Assembly Nozzle Holder and Glow Plug Assembly Nozzle Holder Assembly Alternator and Pulley Assembly Alternator Assembly Starter Mount Assembly Starter Assembly Water Flange and Thermostat Assembly Water Pump Assembly Valve and Rocker Arm Assembly Exhaust Manifold and Gasket Assembly Page

3 Part Description Abbreviations Part descriptions in this catalog may include the following abbreviations. AR as required ASM assembly BBC blade brake clutch CARR carriage DEG degrees EXT external FH flat head GA gauge HD heavy-duty HF hex flange HH hex head HHF hex head flange HHFTF hex head flange thread forming HJ hex jam HLH hex lag head HOC height-of-cut HSBH hex socket button head HSFH hex socket flat head HSH hex socket head HWH hex washer head HWHTF hex washer head thread forming Footnotes Not serviced separately <13> Not serviced HYD hydraulic LH left hand NI nylon insert NPTF national pipe thread fine PFH phillips flat head PPH phillips pan head PPHTF phillips pan head thread forming PRH phillips round head PTH phillips truss head PTO power-take-off RH right hand ROPS roll-over protection system SFH slotted fillister head SHH slotted hex head SHWH slotted hex washer head SPH slotted pan head SQH square head SRH slotted round head STD standard TAP self tapping TTH torx truss head * Not Illustrated

4 Rev A Frame Assembly Frame-Lower Screw Screw-Hfh Nut-Hex. Flange Step Insulated Closed Clip Tube-Breather Nut-Flange Screw Bolt-Carriage Screw-Hex Flange HD Toolbox Cover Assembly (Incl. Ref. No.27) 13: Decal-Danger (Europe) 13: Decal-Danger Bottom-Toolbox End-Toolbox, RH End-Toolbox, LH Screw-Hex. HD. Flange Tube-ROPS Screw-Hfh Locknut Bracket-Bulkhead, Scissor 4 Frame Assembly Tube-Manual Clamp-Tube Screw-Hex. HD Washer-Flat Clamp-Worm Decal-Service Decal-Noise Tool-Angle Locator

5 Rev A Front Wheel and Brake Assembly Motor-Hydraulic Nut-Lug Adapter Screw-Hex HD. Cap 2: O-Ring Nut-Lock 2: O-Ring Brake ASM Motor-Hydraulic Shield-Wheel Screw-Hex HD. Cap Spacer-Front Wheel Washer-Flat Brake Lever Assembly Nut-Lock, NI Clevis Clamp-Tube Pin-Clevis Tube Assembly Pin-Cotter Plug (Incl. Ref. No.54) Rod-Adjusting 9: "o"ring Pin-Cotter Tube Assembly Nut-Jam Screw-HSH Brake Pivot Shaft ASM Bracket-Brake Bracket-Pivot, Brake Nut-Lock Screw-HHF 15 2 Wheel Hub / Stud ASM Nut-Flange 15: Hub-Wheel Bushing 15: Stud-Type, Drive Screw-HSBH Nut-Lock Drum-Brake 19 2 Tire & Wheel ASM 19: Valve Stem W/Cap 19: Tire 19: Rim-Wheel 5

6 Rev A 0 Hydraulic Motor Assembly No Seal Kit-Wheel Motor 14 1 Bearing 1:1 1 Seal-Dirt & Water 15 2 Thrust Washer 1:2 1 Washer - Back-Up End Cover ASM 1:3 5 Ring-Seal Rotor Set (Incl. Ref. No.19-21) 1:4 1 Washer - Back-Up 17:1 1 Rotor 1:5 1 Seal-Inner 17:2 7 Vane 1:6 1 Commutator 17:3 1 Stator 2 5 Seal Rings Manifold 3 1 Ring-Commutator,Bonded Bearing-Thrust 4 1 Seal-Inner Shaft-Coupling 5 1 Washer-Backup Plate-Wear 6 1 Washer-Backup Key-Woodruff 7 1 Seal-Dirt & Water Commutator ASM Screw-Hex. HD. 23:1 1 Seal-Commutator Link-Drive 23:2 1 Commutator Wheel Motor Housing ASM 23:3 1 Ring-Commutator 10:1 1 Bearing 10:2 1 Housing 10:3 2 Washer-Thrust 10:4 1 Bearing-Thrust 10:5 1 Bearing 11 1 Housing 12 1 Bearing 13 1 Thrust Bearing 6

7 Rev A Hydraulic Motor Assembly No Shaft-Coupling 12:1 1 Bearing Bearing-Thrust 12:2 1 Housing Link-Drive 12:3 2 Washer-Thrust Screw-Hex. HD. 12:4 1 Bearing-Thrust Key-Woodruff 12:5 1 Bearing Plate-Wear Manifold End Cover ASM Rotor Set (Incl. Ref. No.19-21) 9:1 1 Rotor 9:2 7 Vane 9:3 1 Stator Commutator ASM 10:1 1 Seal-Commutator 10:2 1 Commutator 10:3 1 Ring-Commutator Seal Kit-Wheel Motor 11:1 1 Seal-Dirt & Water 11:2 1 Washer - Back-Up 11:3 5 Ring-Seal 11:4 1 Washer - Back-Up 11:5 1 Seal-Inner 11:6 1 Commutator Wheel Motor Housing ASM 7

8 Rev A Plate-Backing Cam Shaft-Brake E-Ring-Bowed Spring-Return Shoe-Brake Brake Assembly No

9 Rev A Arm-Steering Nut-Flange Screw-HHF Bracket-Steering Valve Screw-Hex HD. Cap Spacer Cover-Steering Screw Decal-Toro Knob Lever Assembly Control-Steering Bracket-Steering, Tilt Screw-Hex HD. Cap Washer-Flat Nut-Flange Wheel-Steering 17: ASM-Cap, Steering Wheel (Incl. Ref. No.41) 17: Screw-Pan HD. Phillips Adapter 18: O-Ring 18: O-Ring Adapter Steering Column Assembly 19: O-Ring 19: O-Ring Decal-Toro Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Boss-Tilt Steering Disc-Friction Disc-Friction Washer Nut-Jam Nut-Lock Washer-Flat Shield-Steering Nut-HF Slope Indicator ASM 40: Decal-Danger 40: Decal-Danger Screw-Cap Nut-Lock Washer-Flat Cable Tie 9

10 Rev A 0 Steering Control Assembly No Cartridge-Relief Valve (Incl. Ref. No.49) 1:1 1 Spring-Coil Bolt-Special Kit-Spring (Incl. Ref. No.4 And 25) 5:1 3 Spring 5:2 3 Spring Kit-Seal (Incl. Ref. No.1, 11, 19, 23, 31 And 33) 6:1 5 Ring-Seal 6:2 1 Seal-Commutator 6:5 1 Seal-Face Kit-Needle Roller (Incl. Ref. No.5) 7:1 9 Pin-Alignment Column ASM 8: Nut-Push On 8:2 1 Shaft-Input 8:3 1 Ring-Retaining 8:4 1 Upper Cover & Jacket 8:5 1 Bushing 8: Nut 10

11 Rev A Rear Fork and Tire Assembly 1 1 Steering Cylinder/Balljoint ASM Motor-Hydraulic 1: Hydraulic Cylinder Assembly Hose-ASM 1: Ball Joint Hose-ASM 1: Ring-Retaining Nut-Lug Fitting-Grease Clamp Plug-Grease Spacer Nut-Jam Clamp-Case Drain Rear Fork Assembly Elbow Washer-Plain 25: "o"ring Lockwasher 25: O-Ring Washer-Thrust Casting-Rear (Incl. Ref. No.4) 11 1 Tire & Wheel ASM 26:1 1 Rear Casting ASM 11: Tire 26:1: Fitting-Grease 11: Rim-Wheel Screw-Hfh 11: Valve Stem W/Cap Bushing Screw-HSH Screw-HH Nut-Lock Nut-Lock, NI 14 1 Wheel Hub / Stud ASM Cable Tie 14: Hub-Wheel 14: Stud-Type, Drive Nut-Lock Fitting-HYD., 45Ø 17: O-Ring 17: O-Ring 11

12 Rev A 0 Hydraulic Cylinder Assembly No ASM-Barrel ASM-Piston Rod Piston Gland-Cylinder Nut-Lock Ring-Snap Kit-Seal Repair (Incl. Ref. No.4, 5, 7 And 9-11) 7:1 1 Uniring 7:2 1 O-Ring 7:3 1 Seal-Rod 7:4 1 O-Ring 7:5 1 Ring-Backup 7:6 1 O-Ring 12

13 Rev A Hydraulic Motor Assembly No Housing ASM Shaft-Coupling Bearing-Thrust Plate-Wear Link-Drive Set-Rotor Manifold Commutator ASM 12:1 1 Seal-Commutator End Cover ASM 14:1 1 Spring Cap And O-Ring ASM 14: Spring 14: Ball Screw-HH Key-Woodruff Seal Kit 20:1 1 Seal-Dirt And Water 20:2 1 Backup-Ring 20:3 1 Seal-Shaft 20:4 1 Washer-Back Up 20:5 5 Seal-Square, Ring (Inner) 20:6 1 Seal-Commutator 13

14 Rev A Nut-Flange Washer-Flat Control Panel Assembly Screw-Machine Cross Recess Pan HD Nut Relay Nut-Flange Screw-HHF Capacitor 9: Screw 9: Washer-Lock R-Clamp Screw-Sq. HD. Set Nut-Flange Throttle-Control (Incl. Ref. No.31) Plate-Stop, Throttle Meter-Hour Screw-Hex. HD Cluster-Warning Light (Incl. Ref. No.20) 19: Bulb 19: Washer-Lock 19: Nut 14 Control Panel Assembly Switch-Ignition (Incl. Ref. No.13 And 14) 20: Washer-Lock 20: Nut-Hex Key-Ignition Switch Decal-Console (Model 03201) Harness-Wire Lever-Lock, Valve Washer-Curved Screw-Shoulder Screw Controller-Glow, F/W Diode Nut-Lock Cable Tie Tie-Cable

15 Rev A Nut-Flange Screw-CARR Washer-Flat Washer-Flat Spring-Compression Tube-Rocker Arm Screw-Pan HD Nut Rocker Arm Switch Bolt-Carriage Nut-Jam Screw-Machine, Hex. HD Screw-CARR Bracket Assembly-Traction Bar-Deflector Bolt Plate-Floor Decal-Mow/Transport Tread-Floor Plate Support-Floor, RH Bracket-Floor Plate, LH Screw-Hex. HD. Flange Front Platform Assembly Decal-Sidewinder (Model No ) Nut-Square Nut-Hex Washer-Flat Nut-Lock, NI Clamp-Fuel Line Bracket-Switch, Neutral Plate-Switch, Neutral Screw-CARR Washer-Flat Washer-Lock Nut Screw-CARR Washer-Flat Washer-Lock Hex. Nut Switch-Proximity Tie-Cable 15

16 Rev A Cable-Control, Traction 1: Nut-Jam Assy.-Damper, Lever Nut-Flange Nut-Flange Nut-Hex Screw-Cap Hex. HD Washer-Flat Screw-CARR Clamp-Cable Rod End Clamp-Hose Nut-Flange Screw-HH Nut-Lock Slide Assembly Ring-Retaining Washer Pad-Pedal, Forward Traction Pedal ASM Bearing-Flange Pedal Assembly-Reverse (Incl. Ref. No.20) Pad-Pedal, Reverse 16 Traction Pedal Assembly Spacer Bearing Spring-Extension Bearing-Ball Screw-HH Nut-Lock, NI Nut-Hex Lock Ring-Retainer Fitting-Grease Bolt-Carriage Screw-Hex HD. Cap Washer-Flat Spacer Washer-Flat Washer-Thrust

17 Rev A Valve-2 Spool Adapter 2: O-Ring 2: "o"ring Fitting-Hydraulic, 90Ø (Incl. Ref. No.7 And 9) 3: O-Ring 3: O-Ring Adapter 4: O-Ring 4: O-Ring Nut-Flange Knob Fitting-HYD., 90Ø 7: O-Ring 7: O-Ring Bracket-Actuator, Valve Bolt-Shoulder Pin-Cotter Lever-Valve Trunnion-Actuator, Valve Bolt-Shoulder Link Bolt Control Valve Assembly Nut-Lock Pushnut Adapter Reducer 18: "o"ring Screw-CARR Nut-Flange 17

18 Rev A Poppet Assembly Plunger Spacer Seat Assy. (Incl. Ref. No.36) 5: Seal-O-Ring Plug Assembly (Incl. Ref. No.9-10) 6: Seal-O-Ring 6: Washer-Back-Up Plug Assembly (Incl. Ref. No.29 And 30) 7: Seal-O-Ring 7: Washer-Backup Bushing Spring ASM-Cap O-Ring Ring-Retaining Washer Plug Assembly (Incl. Ref. No.25 And 26) 15: Seal-O-Ring 15: Washer-Backup Spring Disc 18 Valve Assembly No Plug (Incl. Ref. No.15) 18: O-Ring Plug Assembly (Incl. Ref. No.5) 19: Seal-O-Ring Wiper-Seal Plunger Plunger-Detent Spring Kit-Seal (Incl. Ref. No.1, 12-13, 20, And 27-30) 31: Poppet Assembly 31: O-Ring 31: Ring-Retaining 31: Wiper-Seal 31: Seal-O-Ring 31: Seal-O-Ring 31: Seal-O-Ring 31: O-Ring 31: Seal-O-Ring 31: Washer-Backup

19 Rev A Tube Assembly Locknut-Bulkhead Fitting-Tee, Bulkhead 3: O-Ring Hose Assembly Fitting-HYD., 90Ø 5: O-Ring 5: O-Ring Hose Assembly (Model No ) Tube Assembly Fitting-Hydraulic, 90No. (Incl. Ref. No.26) 8: O-Ring Switch-Push Button Cylinder-Hydraulic Washer-Thrust Hose Assembly (Model No ) Nut-Bulkhead Fitting-HYD 14: O-Ring Hose Assembly (Model No ) Rear Lift Arm Assembly Hose Assembly (Model No ) Tube Assembly Tube Assembly Tube Assembly Clamp-Tube Washer-Flat Bolt Nut-Lock Shaft-Pivot, Rear Nut Washer Lift Arm Assembly (Incl. Ref. No.59) Screw-Flange Washer-Thrust Fitting-Grease Shaft-C.U., Pivot Screw-HH Screw-HH Washer-Rebound Washer-Thrust Pin-Lynch Bracket-Switch 19

20 Rev A Screw-CARR Hex. Nut Washer-Lock Guard Screw-Hex HD. Cap Screw-Hex HD. Cap Nut-Flange Snap Ring Pin Spacer Tie-Cable Tie-Cable Rear Lift Arm Assembly (continued) 20

21 Rev A Hydraulic Cylinder Assembly No Nut-Lock Nut-Jam Head Piston-Cylinder, Hydraulic Collar-Internal Clevis Shaft Kit-Seal Repair (Incl. Ref. No.4, 6-9 And 12) 21

22 Rev A 0 Neutral Arm Assembly Bracket Assembly-Neutral Screw-Cap Hex. HD Nut-Flange Washer-Flat Screw-HHF Screw-Head, Button Neutral Arm ASM Mount-Isolation 8: Bushing-Flange Nut-Lock, NI Washer-Thrust Washer-Flat Fitting-Grease 90Ø Nut-Lock, NI Spacer-Bearing Stud-Traction Washer-Flat Spring-Extension Screw, 5/16" N. F. X 1-1/8" Washer-Flat Hub ASM Nut-Flange Screw-Hex. HD. Flange Bracket-Cable, Support Bearing-Ball Rod End Nut-Lock Screw Hose-Dampener Lever-Pump 22

23 Rev A Engine Assembly Engine-Kubota D Hex Washer HD. Screw Mount-Engine Clamp Mount-Engine Nut Nut-Flange Washer-Lock Screw-Hex HD. Cap Washer-Flat Screw-Hex. HD. Flange Screw-HHF Washer-EXT. Tooth Lock Washer-Flat Nut-Lock, NI Clamp-Hose Washer Washer-Lock Screw-Cap Hex. HD Nut Washer-Hardened Harness-Wire Screw-Hhc M10 X Clamp-Hose Mount-Engine, Front Cable Tie Mount-Engine, LH Spacer Mount Assembly-Engine Gasket-F/W Screw Washer-Flat Pulley Thermo-Switch Bolt (M10 X 1.25 X 35) Nut-Flange Support-Throttle, Filter Swivel-Throttle Nut Screw-Machine, HH Clamp-Cable 23

24 Rev A Hose-Air Inlet, Upper Hose-Air Inlet, Lower Nut-Flange Screw-Hex. HD. Flange Washer-Flat Screw-HH Bracket Assembly-Air Filter Clamp-Hose Air Cleaner ASM 9: Filter 9: Cover ASM 9: Valve-Vacuator 9: Plug-Pipe Nut-Hex Washer-Lock, Spring Mounting Band Assembly (Incl. Ref. No.21-23) 13:1 1 Clamp ASM 13: Bolt 13: Spring-Compression 13: Nut Muffler Bracket-Muffler Guard-Exhaust (Europe) 24 Air Cleaner and Muffler Assembly Screw-Hex HD. Thr-D Forming Screw-HHF

25 Rev A Drain Cock Screw-Flange Hex. HD Nut-Flange Bolt-Carriage Radiator (Incl. Ref. No.41) 5: Cap-Radiator Shroud-Fan, Top (Incl. Ref. No.42) 6: Decal-Warning, Fan Shroud-Fan Screw-HHF Clamp-Hose Frame Assembly-Radiator Seal-Radiator Screw-Hex. HD. Flange Bracket-Reservoir Spring-Clip Rivet-Pop Rivet-Pop Lanyard Frame-Screen, Lower Catch-Magnetic Cooler-Oil Hose-Radiator, Upper Radiator Assembly Hose-Radiator, Lower Clamp-Hose Tube Assembly Tube-Hydraulic Hose-Hydraulic Fitting-Barb Clamp Cable Tie Grommet Relay Hex Washer HD. Screw Hose-Fuel Sleeve Hose Nut Bottle-Overflow, Water Nut-Flange Tie-Cable 25

26 Rev A Screw-Sq. HD. Set Trim-Seal Nut-Lock Screen Assembly-Hood Hood Assembly Bracket-Hood Pivot Washer-Flat Latch Assembly 8: Keeper-Reverse Rivet Rivet Washer-Backup Decal Screw-HH Pin-Hair Bracket-Hood Lock (Europe) Screw-Hex HD. Cap Washer-Flat Nut-Lock Hood Assembly 26

27 Rev A Fuel Tank Assembly Screw-HH Fitting-Pump Tank-Fuel (Incl. Ref. No.7 And 8) Screw-HHF 2: Fuel-Gauge Nut-Flange 2: Grommet Strap-Support, Seat Strap-Fuel Line Foam Screw Screw-HHF Diesel Gas Cap ASM Insert-Threaded Support-Fuel Tank Hose-Fuel Fitting-Fuel 90Ø Hose Standpipe Line-Fuel R-Clamp Hose-Fuel Fitting-Straight Barb Hose-Fuel Screw-Hex HD. Cap Hose-Fuel Nut-Flange Hose Washer-Lock "r"clamp Washer-Flat Pump-Fuel Block Shield-Heat Fitting-Fuel Tie-Cable Fitting-Fuel Bushing Spacer-Parking Brake Clamp-Worm Filter-Fuel Filter-Water/Fuel 27

28 Rev A 0 Water / Fuel Filter Assembly No Head-Filter Element-On, Spin O-Ring-Base, Filter Base-Filter Plug-Base, Filter O-Ring "o"ring Plug-Filter, Head Drain Valve ASM 28

29 Rev A Clamp Micro Switch Fitting-Barb 3: O-Ring Adapter 5: O-Ring 5: O-Ring Fitting-Hydro. 6: O-Ring 6: "o"ring Fitting-HYD., 90Ø 7: O-Ring 7: O-Ring Fitting-Hydraulic, 45 DEG 8: O-Ring 8: O-Ring Fitting-Hydraulic, Straight (Incl. Ref. No.18 And 31) 9: O-Ring 9: "o"ring Fitting-Hydraulic, Straight 10: "o"ring Manifold-HYD Hose Assembly Manifold Block Assembly Hose Assembly Clamp Spacer Screw Tube Assembly Hose Stud Nut-Flange 29

30 Rev A 0 Hydraulic Manifold Assembly No Assembly-Cartridge Valve (Incl. Ref. No.25) 2: Kit-Seal (Incl. Ref. No.2 And 3) Cartridge-No, Poppet (Incl. Ref. No.2, 3, 11 And 16) 3: Kit-Seal (Incl. Ref. No.2 And 3) Spool ASM 4: Kit-Seal, 4-Way Coil-Valve 5: O-Ring Logic Cartridge 6: Kit-Seal (Incl. Ref. No.22-24) Assembly-Spool (Incl. Ref. No.25) 7: Kit-Seal (Incl. Ref. No.2 And 3) Cartridge-Cavity Plug (Incl. Ref. No.32) 8: Kit-Seal (Incl. Ref. No.22-24) Plug-Orifice Plug (Incl. Ref. No.19) 10: O-Ring Plug (Incl. Ref. No.54) 11: "o"ring Plate-Indicator Plate-Indicator Plug (Incl. Ref. No.15) 30 14: O-Ring Plug Plate-Locating Plate-Detent 19: Screw-HSH Spring-Compression Nut-Jam Knob ASM Spring Plate-Locating

31 Rev A Grommet-Mount, Tank Screw-HHF Fitting-Barb (Incl. Ref. No.22) 3: O-Ring Fitting-HYD, 45Ø 4: "o"ring Washer-Lock Tank-Hydraulic Clamp Clamp-Hose Fitting-Hydraulic, Barbed 9: O-Ring Screw-Hex Flange HD Fitting-Adapter (Incl. Ref. No.5 And 13) 11: O-Ring 11: O-Ring Filter-Transmission Oil Screw-Shoulder Strainer-Tank 15: O-Ring Dipstick Assembly-Oil Filter Head ASM Cap-HYD Oil Hydraulic Tank Assembly Clamp Hose 31

32 Rev A Pump - Piston 1: Pump-Piston 1: Pump-Gear 1: Seal-O-Ring 1: Washer-Flat 1: Screw-Cap Socket HD Fitting-Adapter (Incl. Ref. No.5 And 13) 2: O-Ring 2: O-Ring Screw-HH Nut-Lock, NI Fitting-HYD., 90Ø 5: O-Ring 5: O-Ring Fitting-Hydraulic (Incl. Ref. No.5 And 13) 6: O-Ring 6: O-Ring Fitting 7: "o"ring 7: O-Ring Fitting-HYD., 90Ø 8: O-Ring 32 Hydrostat Assembly 8: O-Ring Fitting-Hydraulic, 90No. (Incl. Ref. No.47) 9: O-Ring Washer-Hardened Hose ASM Hose-Suction Nut-Flange Shaft-Pivot, Idler Fitting-Grease Nut-HF Ring-Retaining Screw-Cap Hex. HD Washer Pulley-Idler Spacer Spring-Torsion Arm-Idler Clamp-Hose Nut-Flange Screw Screw-HHF Pump Support Assembly Spacer

33 Rev A Screw-HH Washer-Flat, Hardened Plate-Pump, Mount Spacer-Mount, Pump Pulley Screw-Hex HD. Cap Washer-Lock Bushing-Taper Lock (Incl. Ref. No.57) 38: Screw-HSH V-Belt Trim Washer-Hardened Bushing-Flange Hydrostat Assembly (continued) 33

34 Rev A 0 Piston Pump Assembly No Key Capscrew Shaft-Drive 24 1 Pin-Roll Screw-Cap Cover Plate ASM Cover Plate Assembly Housing ASM Kit-Shim 29: Bearing Bearing-Cone Bearing-Thrust Key Bearing-Thrust Plate-Cam Washer Rotating Kit ASM Insert-Plate, Cam Plate-Cam 40 1 Seal-Shaft Pin-Dowel 41 1 Ring-Retaining Back Plate ASM Coupler 16: Bearing Washer 16:2 1 Pin-Roll Relief Valve ASM 17 4 O-Ring Seal Repair Kit Plug ASM 45: Ring-Snap, Internal 18: O-Ring 45: Ring-Snap, External Spring 45: Gasket-Housing Seat 45: Seal-Shaft Dump Valve ASM 45: O-Ring 21:1 1 Ring-Retaining 45:6 1 O-Ring 21:2 1 O-Ring 45:7 1 Ring-Retaining 21:3 1 O-Ring 45:8 1 O-Ring Capscrew 45:9 1 O-Ring 34

35 Rev A Piston Pump Assembly No (continued) 45:10 1 Seal-Shaft 35

36 Rev A Plate-Front 2 1 Plate-Back 3 1 Body ASM.-Body 5 1 Gear-Drive 6 1 Gear-Idler ASM.-Gear, Idler Plate-Wear Screw-Cap 12 4 O-Ring 13 1 Plate-Adapter 14 1 Key Gear Kit-Repair, Seal 21: Seal-Shaft 21: Washer 21:5 4 O-Ring 21: Washer 21: Seal 21: Gasket-Backup 21: Plug Gear Pump Assembly No

37 Rev A Fitting-HYD., 90Ø 1: O-Ring 1: O-Ring Cylinder-Hydraulic Carrier Assembly Nut-Flange Screw-Sq. HD. Set Hose Assembly Wire-Centering (Model 03201) Hose Assembly Hose Assembly (Model No ) Hose Assembly Bracket-Slide (Model No ) Nut-Flange Slide-Plastic (Model No ) Screw-HHF Shaft-Pivot, Liftarm Pin-Roll Link-Shaft, Pivot Screw-Flange Screw-HH (Model No Cap-Bearing (Model No ) Nut-Jam Carrier Assembly Screw-Hex HD. Cap Nut-Lock Washer-Thrust Bar-Support, Slide (Model No ) Pin Spacer Snap Ring Locknut-Bulkhead Tube-Hydraulic Nut-Bulkhead Rod-Hose (Model No ) Screw-Hex. HD. Flange Nut-Flange Chain-Straight Link Screw-HHF Clip-Link Nut-Lock, NI Washer-Flat Cable Tie Tie-Cable 37

38 Rev A Bushing-Plastic Link-Scissor (Incl. Ref. No.25) Mount-Scissor Screw-HH Washer-Flat Nut-Lock, NI Scissor Frame Cylinder-Hydraulic Spacer Washer-Flat Capscrew Nut-Lock Pin-Welded Screw Nut-Lock Spacer Tube Assembly Tube Assembly Fitting-Hydraulic, 90No. (Incl. Ref. No.26) 19: O-Ring Locknut-Bulkhead Fitting-Hydraulic, Straight (Incl. Ref. No.27 And 28) 38 Scissors Assembly 21: "o"ring 21: O-Ring Hose Elbow 23: "o"ring 23: O-Ring Hose Link-Scissor (Incl. Ref. No.25) 25: Decal-Pinch Point Snap Ring

39 Rev A Motor-Hydraulic Motor-Hydraulic Coupler-Reel Motor Nut-Hex Flange Hose Fitting-HYD., 90Ø 6: O-Ring 6: O-Ring Hose Adapter 8: O-Ring 8: O-Ring Hose Hose Assembly Fitting-Hydraulic, Tee (Incl. Ref. No.19) 11: O-Ring Hose Assembly Fitting-Hydro. 13: O-Ring 13: O-Ring Hose Adapter 15: O-Ring Reel Motor Assembly 15: O-Ring Plate-Skid, Motor Nut-Flange 39

40 Rev A 0 Motor Gear Assembly No Spring-Compression Body Gear-Drive Gear-Idler Washer Screw-Hex. Socket HD Key Bolt-Stud O-Ring Pin-Alignment ASM-Backplate/Relief (Incl. Ref. No.1-6) 22:1 1 Backplate 22:2 2 Plug 22:3 2 Ball 22:4 2 Spring 22:5 2 Seat 22:6 2 Shim Kit-Seal Repair (Incl. Ref. No.2, 11, 16, And 17) 23: O-Ring 23: Ring-Retaining 23: Seal-Oil 23:4 2 O-Ring ASM-Relief Valve (Incl. Ref. No.1-5) 24:1 2 Plug 24:2 2 Ball 24:3 2 Spring 24:4 2 Shim

41 Rev A Motor Gear Assembly No Spring-Compression Body Gear-Drive Gear-Idler O-Ring Washer Ring-Retaining Screw-Hex. Socket HD Seal-Oil Key Pin-Alignment ASM-Backplate/Relief (Incl. Ref. No.1-6) 20:1 1 Backplate 20:2 2 Plug 20:3 2 Ball 20:4 2 Spring 20:5 2 Seat 20:6 2 Shim ASM-Relief Valve (Incl. Ref. No.1-5) 21:1 2 Plug 21:2 2 Ball 21:3 2 Spring 21:4 2 Shim Kit-Seal Repair (Incl. Ref. No.2, 11, 16, And 17) 41

42 Rev A Battery (Dry) Knob Nut-Flange Screw-CARR Screw-HHF Washer-Flat Nut-Lock, NI Retainer-Battery Screw Holder-Beverage Can Support-Battery Cover-Battery (Incl. Ref. No.22) 14: Decal-Danger 14: Shield-Battery Cover 14: Rivet-Plastic Cover-Battery, Inner Cable-Battery, Positive Cable-Battery, Negative Screw-Hex HD. Thr-D Forming Insert-Threaded Tray-Battery Decal-Battery Battery Assembly 42

43 Rev A Rivet-Pop Cover-Control Panel Bracket-Cover Nut-Flange Screw-HHF Support-Magnet Screw Bracket-Strike Magnet Washer-Flat Nut-Lock Pin-Cotter Pad-Bumper Screw-HSFH Link-Brake, Parking Pin-Clevis (Only On: 72042, 72062) Pin-Clevis Lever-Brake Spacer-Parking Brake Screw-Machine, HH Switch Switch Washer-Flat Parking Brake Assembly Nut Bolt Pin-Cotter Nut-Flange 43

44 Rev A Kit-Lift Arm, 27" 1: Shaft-Cu, Pivot 1: Lift Arm-RH, 27" (Incl. Ref. No.15) 1: Lift Arm-LH, 27" (Incl. Ref. No.15) 1: Screw-HH 1: Washer-Thrust 1: Pin-Lynch 1: Carrier Frame-Front, 27" (Incl. Ref. No.11 And 16) 1:7: Decal-Pinch Point 1:7: Fitting-Grease 1: Carrier Frame-Rear, 27" (Incl. Ref. No.11 And 16) 1:8: Decal-Pinch Point 1:8: Fitting-Grease 90Ø 1: Strip-Wear 1: Rivet-Pop Kit-Lift Arm, 32" 2: Shaft-Cu, Pivot 2: Lift Arm-RH, 32" (Incl. Ref. No.15) 2:2: Fitting-Grease 2: Lift Arm-LH, 32" (Incl. Ref. No.15) 2:3: Fitting-Grease 2: Screw-HH 44 Lift Arm Kits 2: Washer-Thrust 2: Pin-Lynch 2: Carrier Frame-Front, 32" (Incl. Ref. No.11 And 16) 2:7: Decal-Pinch Point 2:7: Fitting-Grease 2: Carrier Frame-Rear, 32" (Incl. Ref. No.11 And 16) 2:8: Decal-Pinch Point 2:8: Fitting-Grease 90Ø 2: Strip-Wear 2: Rivet-Pop

45 Rev A Crankcase Assembly O-Ring Plug Plug-Pipe Crankcase ASM 19: Bushing-Governor, Gear 19: Gasket 19: Plug 19: Plug 19: Pin-Straight 19: Pin-Straight 19: Pin-Spring, Start 19: Cap-Sealing 19: Pin-Pipe 19: Pin-Straight 19: Cap-Sealing 19: Plug 19: Plug 19: Cap-Sealing 19: Plug 19: Plug 19: Plug 19: Pin-Pipe 19: Plug 19: Switch Gasket 45

46 Rev A Bolt Filter-Oil O-Ring Gasket-Pan, Oil Pan-Oil Bolt Gasket Plug Oil Pan Assembly 46

47 Rev A Bolt Engine-Hook Cylinder Head ASM 3: Guide-Valve, Inlet 3: Guide-Valve, Exhaust 3: Cap-Sealing 3: Cap-Sealing 3: Cap-Sealing Bolt-Head, Cylinder Gasket-Head, Cylinder O-Ring Bolt-Head, Cylinder Cylinder Head Assembly 47

48 Rev A 0 Gear Case and Oil Filter Assembly Nut Washer-Spring Stud Stud ASM-Case, Gear (Incl. Ref. No.7-9, And 16-18) 5: Screw 5: Cover-Pump, Oil 5: Oil Pump Rotor ASM 5: Spring 5: Ball 5: Seal-Valve 5: Pipe-Joint 5: Washer-Flat 5: Plug Gasket-Case, Gear O-Ring O-Ring ASM-Cartridge, Oil Bolt Bolt Bolt Seal-Oil Bolt Bolt Plug-Gear Case Bolt Plug Packing-Plug O-Ring Plug,Oil Filler

49 Rev A O-Ring Plug,Oil Filler Nut-Cap Gasket Pipe-Breather Cylinder Head Cover ASM 13: Joint-Pipe, Breather 13: Screw With Washer 13: Breater-Shiled, Oil 13: Plate-Element, Breather 13: Element-Breather 13: Plate-Element, Breather 13: Gasket-Cover, Head Head Cover Assembly 49

50 Rev A Bolt Gauge-Oil Oil Gauge Guide ASM 99: Guide-Gauge, Oil 99: O-Ring Dipstick and Guide Assembly 50

51 Rev A ASM-Case, Main Bearing Bolt-Case, Bearing Gasket-Case, Bearing Cover-Case, Bearing Seal-Oil Gasket-Cover, Bearing Case Bolt Bolt Main Bearing Case ASM Bolt-Case, Bearing Main Bearing Case ASM Main Bearing Case Assembly 51

52 Rev A Tappet Rod-Push Camshaft ASM 7: Gear-Cam 7: Stopper-Camshaft 7: Key-Feather 7: Screw-Set 7: Bolt Bolt Shaft-Gear, Idle Collar-Gear, Idle Idler Gear ASM 11: Bushing-Gear, Idle Collar-Gear, Idle Clip-Circular, Idle Gear Camshaft Assembly 52

53 Rev A Piston and Crankcase Assembly Clip-Circular, Piston Pin Pin-Piston Piston Ring ASM (0.5Mm Oversize) Piston Ring ASM (STD.) Piston (0.5Mm Oversize) Piston (STD.) Metal-Side (STD.) Metal-Side (0.2Mm Oversize) Metal-Side (0.4Mm Oversize) Metal-Side (STD.) Metal-Side (0.2Mm Oversize) Metal-Side (0.4Mm Oversize) Metal-Crankshaft (0.2Mm Undersize) Metal-Crankshaft (0.4Mm Undersize) Metal-Crankshaft (STD) Metal-Crankshaft (0.2Mm Undersize Set) Metal-Crankshaft (0.4Mm Undersize Set) Metal-Crankshaft (STD Set) Metal-Crankshaft (0.2Mm Undersize) Metal-Crankshaft (0.4Mm Undersize) Metal-Crankshaft (STD) O-Ring Collar-Crankshaft Connecting Rod ASM 21: Bolt-Rod, Connecting 21: Metai-Crankpin (STD.) 21: Metai-Crankpin (0.2Mm Undersize) 21: Metai-Crankpin (0.4Mm Undersize) 21: Bushing-Pin, Piston Crankshaft ASM 22: Gear-Drive, Oil Pump 22: Gear-Crankshaft 22: Key 22: Ball 22: Sleeve-Crankshaft 22: Pin-Straight 53

54 Rev A Plate-End, Rear Bolt Bolt-Flywheel Flywheel ASM 4: Gear-Ring Flywheel Assembly 54

55 Rev A Nut-Cap Gear-Pump, Injection Bolt Stopper-Fuel, Camshaft Bearing-Ball Key-Woodruff Camshaft-Fuel Bearing-Ball Clip-Circular, Gov. Shaft Screw-Set Governor Shaft ASM 12: Bearing-Ball 12: Washer-Thrust 12: Sleeve-Governor 12: Shaft-Weight, Governor 12: Roller 12: Governor Weight ASM 12: Gear-Governor 12: Holder-Gear, Governor 12: Holder-Gear, Governor Fuel Camshaft Assembly 55

56 Rev A Nut-Cap Nut-Cap ASM-Bolt, Adjusting Cap Gasket Nut Bolt-Adjusting Nut Gasket Cover-Pump Engine Stop Lever Assembly 56

57 Rev A Stop Solenoid and Fuel Pump Assembly Gasket-Cover, Solenoid Solenoid-Stop Washer-Spring Bolt 57

58 Rev A Joint-Eye Nut,-Cap Washer-Spring Bolt-HSH Injection Pump ASM Shim Shim-Injection (0.25Mm) Shim-Injection (0.30Mm) Stud Nut Cover Gasket-Pump, Fuel Injection Pump Installation Assembly 58

59 Rev A Injection Pump Assembly No Element-Pump Screw-Head, Csk O-Ring Pin-Guide, Tappet Pin-Joint Pin-Clamp Flange-Sleeve Valve-Delivery Spring-Valve, Delev Gasket-Valve, Deliv O-Ring Holder-Valve, Delivery Screw Tappet ASM Shim Seat-Spring, Lower Spring-Plunger Seat-Spring, Upper Sleeve-Control Plug Gasket Gasket Bolt-Joint Gasket Screw Rack-Control Plate 59

60 Rev A Collar Spring-Governor Spring-Start ASM-Lever, Fork (Incl. Ref. No.2, 3, 6, And 16) 6: Clip-Circular, External 6: Bearing-Miniature 6: Washer-Flat 6: Lever-Fork 6: Shaft-Lever, Fork Bearing-Miniature Roller Gasket Cover-Shaft, Fork Lever Bolt Governor Assembly 60

61 Rev A Nut Washer-Spring Control Plate ASM 9: Nut 9: Washer-Flat 9: Lever-Control, Speed 9: Pin-Spring 9: Lever-Control, Speed 9: O Ring 9: Governor Lever ASM 9: Shaft-Lever, Stop 9: Spring-Return 9: Seal-Oil 9: Lever-Stop, Engine Stud Gasket Bolt Bolt Gasket Speed Control Plate Assembly 61

62 Rev A 0 Nozzle Holder and Glow Plug Assembly Screw,W/Washer Clamp-Pipe Pipe-Injection Pipe-Injection Pipe-Injection Over Flow Pipe ASM 6: Clip-Pipe Overflow Pipe ASM Nozzle Holder ASM Cord-Plug, Glow Plug-Glow Gasket Seat-Heat Gasket Screw-Bleeder, Air Clamp-Pipe 62

63 Rev A Nut Washer Washer-Adjusting Spring-Nozzle Rod-Push Piece-Distance Piece-Nozzle Nut-Nozzle Washer-Adj. (0.40Mm) Washer-Adj. (0.50Mm) Washer-Adj. (0.52Mm) Washer-Adj. (0.54Mm) Washer-Adj. (0.56Mm) Washer-Adj. (0.30Mm) Washer-Adj. (0.80Mm) Washer-Adj. (0.58Mm) Adjusting Waher ASM Washer-Adj. (0.10Mm) 0 3 Washer-Adjust (0.20Mm) Nozzle Holder Assembly 63

64 Rev A Bolt Washer-Plain Bolt Stay-Dynamo Pulley-Fan Nut Washer-Lock Washer-Flat Alternator ASM Bolt Pulley-Fan Drive Bolt V-Belt Fan Bolt-Hfh Alternator and Pulley Assembly 64

65 Rev A Alternator Assembly Nut Bolt Pulley-Dynamo Bushing-Insulation Collar Nut Frame-Drive End Bolt-Through Screw-RH Rotor Bearing-Ball Cover-Bearing Plate-Retainer Bearing-Ball Screw-RH Nut Washer-Thrust Bolt Frame-End Rectifier ASM Regulator ASM Screw-RH Brush Spring-Brush Holder-Brush Screw-RH Cover-End 65

66 Rev A Bolt Starter ASM Starter Mount Assembly 66

67 Rev A Starter Assembly Armature ASM Nut 2: Bearing-Ball 2: Bearing-Ball O-Ring Yoke ASM Brush Holder ASM 7: Spring-Brush Frame-End Bolt ASM Cord-Stop, Solenoid Band-Cover Bolt Pipe-Drain Cover-Cord Nut-Hex Retainer Roller Gear Bolt Frame-End, Drive Clutch Ball Spring Magnetic Switch ASM 67