Workman Utility Vehicle

Transcription

1 Form Number Rev B Workman Utility Vehicle 1100 Model No TC and up. Parts Catalog Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each Identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. Register your product at The Toro Company All Rights Reserved

2 Contents Description Hood and Fender Assembly Pedal Assembly Shifter Assembly Frame Assembly Seat Base Assembly Front Tire and Steering Assembly Tire, Wheel and Hub Assembly Rear Tire and Transaxle Assembly Driven Clutch Assembly No Transaxle Assembly No Right Hand Brake Assembly No Left Hand Brake Assembly No Drivetrain Mount Assembly Air Cleaner Assembly No Upper Steering Assembly Steering Gearbox Assembly No Box and Tailgate Installation Assembly Box and Tailgate Assembly Engine and Clutch Assembly Part Description Abbreviations Part descriptions in this catalog may include the following abbreviations. AR as required ASM assembly BBC blade brake clutch CARR carriage DEG degrees EXT external FH flat head GA gauge HD heavy-duty HF hex flange HH hex head HHF hex head flange HHFTF hex head flange thread forming HJ hex jam HLH hex lag head HOC height-of-cut HSBH hex socket button head HSFH hex socket flat head HSH hex socket head HWH hex washer head HWHTF hex washer head thread forming Footnotes Not illustrated Obtain Parts From Kohler Page Description Drive Clutch Assembly No Starter Generator Assembly No HYD hydraulic LH left hand NI nylon insert NPTF national pipe thread fine PFH phillips flat head PPH phillips pan head PPHTF phillips pan head thread forming PRH phillips round head PTH phillips truss head PTO power-take-off RH right hand ROPS roll-over protection system SFH slotted fillister head SHH slotted hex head SHWH slotted hex washer head SPH slotted pan head SQH square head SRH slotted round head STD standard TAP self tapping TTH torx truss head Not serviced separately Page Crankshaft Assembly Kohler CS12 PA Crankcase Assembly Kohler CS12 PA Oil Pan and Lubrication Assembly Kohler CS12 PA Head, Valve and Breather Assembly Kohler CS12 PA Ignition and Electrical Assembly Kohler CS12 PA Blower Housing and Baffle Assembly Kohler CS12 PA Fuel System Assembly Kohler CS12 PA Air Intake and Filtration Assembly Kohler CS12 PA Exhaust Assembly Kohler CS12 PA

3 Rev B Hood and Fender Assembly Point-Power Decal Cap Screw-Forming, Thread Switch-Ignition Hood 4: Nut-Switch, Plastic Tube-Manual 4: Washer-Lock, Internal Screw-HHF 4: Spacer-Switch R-Clamp Key-Ignition Dash ASM Plug-Hole 30: Decal-Panel, Control Light-Oil 30: Decal-Danger Switch Washer-Flat Hourmeter Screw-HHF Button-Horn Nut-Flange, NI Screw-HHF Cover-Channel Nut-Flange, NI Horn LH Fender ASM Screw-HH RH Fender ASM Screw-HHF Decal Reflector Washer-Flat Screw-HH Bumper-Plastic Headlight Mount-Headlight 3

4 Rev B 3 Pedal Assembly Frame-Pedals Pawl-Brake Pedal-Throttle Cable-Brake Pedal-Brake Rod-Threaded Screw-HH Pin-Pivot Nut-Keps Pivot-Brake Spring-Return, Pedal Screw-HH Pin-Cotter Screw-HH Switch Nut-Flange, NI Screw-PPH Pivot-Pedal Plate-Tapped Screw Spring-Brake Spring-Extension Bushing-Link, Steering Screw-HH Screw-HHF Ring-Retaining, External Pin-Clevis Pin-Cotter Pin-Clevis Yoke-Linkage, Brake Bushing-Flange Pedal-Park Rod-Park Detent-Brake 4

5 Rev B Plate-Shifter Pin-Cotter Knob-Grip, Soft Lever-Shift Nut-Flange, NI Cable-Shift Spring-Return, Pedal Arm-Detent Bearing-Ball Nut-Lock, NI E-Ring Screw-HH Bracket-Shift Decal-Shifter Screw Screw Switch-Reverse Shifter Assembly 5

6 Rev B 5 Frame Assembly Nut-Flange, NI 26: Bushing Hitch-Duty, Light Tie-Cable Screw-HHF Front Frame ASM Decal-Information Pivot Yoke ASM Rear Frame ASM Screw-HHF 6: Decal-Warning Washer-Flat Ring-Retaining, External Washer-Hardened Decal-Information, Boxlatch Decal-Capacity Clamp Trim Screw-HH Nut-HF Screw-HH Bumper-Rubber Nut-HF Screw-HH Screw-Ph LH A-Arm ASM 20: Bushing Fitting-Grease Nut-Lock, NI Screw-HH Washer-Lock, Int Screw-HH RH A-Arm ASM 6

7 Rev B Seat Bracket-Seat Screw-HH Seat Base ASM Hose-Fuel Clamp Pipe-Stand Bushing Unleaded Gas Cap ASM Fuel Tank ASM 10: Gauge-Fuel 10: Grommet 10: Vent-Air Strapping-Web, 48 Inch Screw-HHF Washer-Flat Conduit-Line, Fuel Rubber Receptical ASM Post-Holding Screw-FH Rivet Mat-Floor Seat Base Assembly 7

8 Rev B Tire, Wheel And Hub ASM Washer-Flat Washer Screw-HH Cap-Dust Nut-Lock, NI Washer-Thrust Spindle-RH 10 2 Rod-Tie 10: Joint-Ball, RH 10:1: Nut 10: Joint-Ball, LH 10:2: Nut 10: Rod-Tie 10: Nut-Jam 10: Nut-Jam Sleeve-Kingpin Fitting-Grease, 90 DEG Fitting-Grease Screw-HH Spindle-LH Pin-Cotter Front Tire and Steering Assembly 8

9 A Rev B Tire \ Wheel ASM 1: Wheel 1: Tire 1: Stem-Valve Hub And Flange ASM 2: Stud 2: Spacer 2: Hub And Flange 2: Nut-Lug 2: Bearing 2:5: Ring-Snap Tire, Wheel and Hub Assembly 9

10 Rev B 9 Rear Tire and Transaxle Assembly Cable-Governor, 12Hp R-Clamp Bracket-Tamper Screw-HHF Bracket-Cables Washer-Flat (Only On: 38053) Cable-Throttle Nut-Lock Nut-Lock Screw-SQH Bracket-Governor Rivet-Annodized Clutch-Driven Tie-Cable Washer-Stepped Nut-Castle Screw-HH Transaxle Nut-Flange, NI Pin-Cotter Pin-Clevis Brake-RH Brake-LH Screw-HHF Drum-Brake 21 2 Tire And Wheel ASM 21: Wheel 21: Tire 21: Stem-Valve Nut-Lug Pin-Cotter Nut-Flange, NI 10

11 A Rev B Button Kit Lubricant-Dry Driven Clutch Assembly No

12 Rev B Transaxle Assembly No A3 12

13 Transaxle Assembly No Case-LH, Complete Seal-Oil Seal-Oil Ring-Snap Spacer Shaft-Selector Seal-Oil Bolt-Flange Plug-Check, Oil Gasket Plug-Drain, Oil Gasket Plug-Filler, Oil Case-Complete, RH Seal-Oil Shaft-Governor Fork-Governor Stopper Screw And Washer ASM Shaft-Input, Complete Base-Governor Pin-Lock Unit-Plate, Governor Bearing-Ball Sleeve-Governor Bearing-Ball Spacer Gear Bracket-Wire, Change Clutch-Pin Shaft-Center Gear Collar Gear Bolt-Flange Bearing-Ball Bearing-Ball Spacer Gear Shaft-Counter Case-Differential Gear-Side, Differential Pinion-Differential Shaft-Differential Pin Bearing-Ball Bearing-Needle Gear Bolt Shaft-Axle, LH Shaft-Axle, RH Bearing-Ball Case-Axle, LH Case-Axle, RH Ring-Snap Nut-Castle Ball-Steel Ring-Snap Shaft-Shift, Complete Knock-Pipe Ball-Steel Spring Gasket Bolt Gasket Bolt-Flange Bolt-Flange Bolt Collar Nut-HF Bracket-Axle Nut-Lock Washer-Spring Washer Hub Lever-Select Bolt-Flange Stud 13

14 Rev B A4 Right Hand Brake Assembly No Shoe And Lining Kit Spring Kit RH Adjuster Kit 14

15 A Rev B Left Hand Brake Assembly No Shoe And Lining Kit Spring Kit LH Adjuster Kit 15

16 Rev B 10 Drivetrain Mount Assembly Battery Regulator Cable-Negitive Screw-SHH Cable-Positive Washer-Lock Screw-HHF Nut-Jam Cover-Electrical Nut-Keps Filter-Air Solenoid Nut-Flange, NI Alarm-Audio Screw-HHF 31: Nut-Plastic, Knurled Washer-Flat Fitting-90 DEG Mount-Iso Hose-Overflow, Radiator Screw-HH Decal-Information Clamp-Hose Clamp-Hose Hose-Intake Clamp-Battery Nut-Flange, NI Hook-Retain, Battery Bracket-Mounting Nut-HF Screw-HHF Pad-Battery Nut-Lock Nut-HHF Mount-Component Screw-Cap Harness-Wire, Main 23: Fuse-10 Amp 23: Diode Screw-SHH 16

17 A Rev B 1 1 Body Filter-Air Cover ASM Valve-Vacuator 5 1 Plug 6 1 Marking Air Cleaner Assembly No

18 Rev B Nut-Hex Washer-Lock Wheel-Steering 3: Cover-Wheel, Steering Nut-Flange, NI Steering Gearbox ASM Screw-HH Washer-Lock Shaft-Steering Screw-HH Bushing-Upper, Steering Bolt-CARR Column-Steering Cover-Dust Decal Collar 16: Screw-HSH Upper Steering Assembly 18

19 A Rev B Steering Gearbox Assembly No Gasket Screw-HWH Seal Sector-Gear Washer-Flat Bearing-Ball Spacer-Shaft, Output Washer-Stepped Screw-HHF Bearing-Ball Spacer-Shaft, Input Washer Screw-HH Fitting-Grease Cover-Housing, Steering Housing-Steering Gear-Pinion Seal-Oil Arm-Pitman 19

20 Rev B 12 Box and Tailgate Installation Assembly 1 1 Box And Tailgate ASM Knob-Soft Grip, Push-On Bumper-Rubber Decal Screw-HHF RH Pivot Bracket ASM LH Pivot Bracket ASM Screw-HHF Brace-Box Shield-Heat Rod-Prop Bracket-Rod, Prop Washer-Flat Nut-Push Screw-HHF Bracket-U, Prop Rod Rod-Latch Spring-Tension Nut-Insert Bracket-Latch Hook-Latch, RH Nut-Flange, NI Shield-Heat Decal 20

21 A Rev B Rod-Latch, Right Bracket-Tailgate Latch, Right Tailgate ASM Screw Plate-Striker Rod-Latch, Left Bracket-Tailgate Latch, Left Screw Washer-Latch Spring Bracket-Pivot, Tailgate Screw-HHF Channel-Tailgate Box ASM 14: Decal-No Riders 14: Rivet Box and Tailgate Assembly 21

22 Rev B 17 Engine and Clutch Assembly Engine-Kohler, Cs12 Pa Conduit-Line, Fuel 1: Guard-Flywheel Cable-Positive 1: Washer-Flat Harness-Wire 1: Screw-Flange Cable-Negitive Spring-Coupler, Exhaust Cable-Negative Hose-Intake Mount-Engine Muffler Base-Engine Manifold Mount-Iso Coupler-Exhaust Cable-Choke, Kohler Screw-HH Bracket-Starter Washer-Lock Restrictor-Intake Nut-HHF Nut-Flange, NI Clutch-Drive Nut-Flange, NI Belt-Drive Screw-HH V-Belt-Starter Screw-HHF Screw-HH Screw-CARR Screw-HH Washer-Thrust Filter-Fuel Nut-Lock, NI Spacer-Starter Clamp-Hose Generator-Starter Clamp-Hose Pulley-Starter Engine Mount ASM Pulley-Engine Screw-HH Clamp Screw-HH Hose-Fuel Washer-Lock 22

23 Rev B Engine and Clutch Assembly (continued) Washer Screw-HH Screw-HHF Screw-HHF Clamp Washer-Rebound Spacer-Frame 23

24 Rev B A Spring Screw Cap Spider ASM Cam Arm (Set Of 3) Pivot Bolt And Nut Kit Spacer Cover-Clutch Lubricant-Dry Drive Clutch Assembly No

25 B Rev B Starter Generator Assembly No Yoke 25 2 Brush Connector ASM Armature Kit 26 2 A Terminal ASM Bearing-Ball, Rear Screw And Mold ASM Retainer 28 1 Cover Set Bearing-Ball, Front 29 1 Cover B Spacer 30 1 Bracket-Rear Bolt 8 1 Nut And Screw Set Washer-Plain Washer-Spring Nut-Hex 12 3 Screw-Flange Set-Screw Bracket-Front 15 4 Pole Set-Pole And Screw Field Stator Coil ASM 18 2 F Mold Set-Screw 20 1 D F Mold Set-Screw Brush Holder Kit Spring-Brush Brush And Screw Set 25

26 Rev B E S 1 Crankshaft Crankshaft Assembly Kohler CS12 PA

27 E Rev B S 1 Crankcase S 2 Seal-Oil S 1 Seal-Shaft, Governor Cross S 1 Rod-Connecting S 2 Bolt, Connecting Rod S 1 Piston W/Ring Set (STD.)(Includes 7-9) S 1 Set-Piston W/Ring (.25) S 1 Set-Piston W/Ring (.50) S 2 Retainer-Pin, Piston S 1 Pin, Piston S 1 Set-Ring (STD.) S 1 Set-Ring (.25) S 1 Set-Ring (.50) S 2 Pin-Dowel S 1 Shim-Crankshaft S 1 Gasket-Plate, Closure S 1 Bearing S 1 Shaft-Governor S 1 Bearing S 2 Bearing S 1 Plate, Closure (Includes 16) S 1 Connector S 8 Screw-Plate, Closure Crankcase Assembly Kohler CS12 PA S 1 Camshaft (Includes 21) S 1 Spring-Acr S 1 Shaft, Balance S 1 Shaft-Cross, Governor S 1 Clip S 2 Washer S 2 Gasket-Plug S 2 Plug-Drain 27

28 Rev B E S 1 Dipstick S 1 Tube-Dipstick S 1 O-Ring-Tube, Dipstick S 1 Switch-Level, Oil S 3 Screw S 1 Clamp Oil Pan and Lubrication Assembly Kohler CS12 PA

29 E Rev B S 3 Screw-Cover, Valve S 1 Screw-Cover, Valve S 1 Cover, Valve S 1 Gasket-Cover, Valve S 4 Screw-Head, Cylinder S 1 Head, Cylinder S 2 Pin-Dowel S 1 Gasket, Cylinder Head S 2 Screw-Adjusting, Valve S 2 Nut S 2 Arm-Rocker S 1 Shaft-Arm, Rocker S 2 Keeper-Valve S 2 Cap-Spring, Valve S 2 Spring-Valve S 1 Seal-Stem, Valve S 1 Valve-Intake S 1 Valve-Exhaust S 2 Rod-Push S 2 Lifter-Valve Head, Valve and Breather Assembly Kohler CS12 PA

30 Rev B E S 1 Nut-Flywheel S 1 Washer-Flywheel S 1 Flywheel S 2 Screw S 1 Kit, Ignition Module S 1 Cap-Plug, Spark S 1 Plug-Spark S 1 Key-Woodruff S 1 Wrench-Plug, Spark Ignition and Electrical Assembly Kohler CS12 PA

31 E Rev B S 1 Housing, Blower S 1 Baffle-Cylinder S 6 Screw Blower Housing and Baffle Assembly Kohler CS12 PA

32 Rev B E S 2 Stud-Carburetor S 2 Gasket-Intake S 1 Manifold-Intake S 1 Kit, Carburetor W/Gaskets (Incl. 2 [qty 1], 5, 6) Carburetor ASM (For Information Only Not Available Separately)(Service With: S, S) S 1 Gasket-Cleaner, Air S 3 Clip S 1 Hose-Pump To Carburetor S 2 Screw-Bracket S 1 Bracket-Pump, Fuel S 1 Pump-Fuel S 2 Screw-Fuel Pump To Bracket S 2 Gasket-Pump, Fuel S 1 Hose-Filter To Pump S 3 Clamp-Line, Vacuum S 1 Filter-Line, Vacuum S 1 Hose-Vacuum, Crankcase To Filter S 1 Kit-Float S 1 Kit-Repair, Carburetor Fuel System Assembly Kohler CS12 PA

33 E Rev B S 1 Gasket-Cleaner, Air S 1 Elbow-Cleaner, Air S 2 Washer-Spring S 2 Nut-Exhaust S 1 Label-Emissions Air Intake and Filtration Assembly Kohler CS12 PA

34 Rev B E S 2 Nut-Exhaust S 1 Gasket-Exhaust S 2 Stud-Exhaust S 1 Set-Gasket Exhaust Assembly Kohler CS12 PA

35 NOTES

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