Z593-D Z Master With 60in TURBO FORCE

Transcription

1 Form Number Rev B Z593-D Z Master With 60in TURBO FORCE Side Discharge Mower Model No and up. Parts Catalog Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each Identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. Register your product at The Toro Company All Rights Reserved

2 Contents Description Front Frame Assembly Caster Wheel Assembly Traction Frame and Floor Pan Assembly Seat and Roll-Over Protection System Assembly Roll-Over-Protection-System Assembly No Parking Brake and Wheel Assembly Hydro Control Assembly Engine, Exhaust and Air Intake Assembly Air Cleaner Assembly No Hydro and Gearbox Drive Assembly Gearbox Assembly No Hydraulic Tank, Motor and Pump Assembly Tandem Pump Assembly No Throttle, Control Panel and Fuel Tank Assembly Engine Housing Assembly Cooling System Assembly Hood Assembly Deck Connection Assembly Deck Assembly Deck Decal Assembly No Spindle Assembly No Rubber Deflector Assembly No Electrical Assembly Crankcase Assembly Page Description Oil Pan Assembly Cylinder Head Assembly Gear Case and Oil Filter Cartridge Assembly Head Cover Assembly Dipstick, Guide and Oil Pump Assembly Main Bearing Case Assembly Camshaft and Idle Gear Shaft Assembly Piston and Crankshaft Assembly Flywheel, Fuel Camshaft and Governor Shaft Assembly Idle Apparatus and Stop Solenoid Assembly Injection Pump and Governor Assembly Speed Control Plate Assembly Nozzle Holder and Glow Plug Assembly Nozzle Holder Assembly Fuel Pump and Fuel Filter Assemblies Alternator, Pulley and Fuel Pump Cover Assembly Alternator Assembly Starter Installation Assembly Starter Assembly Water Flange, Pump, Pipe and Thermostat Assembly Valve and Rocker Arm Assembly Inlet and Exhaust Manifold Assembly Gasket Kit Assemblies Piston Kit Assembly Attachments and Accessories List Page

3 Part Description Abbreviations Part descriptions in this catalog may include the following abbreviations. AR as required ASM assembly BBC blade brake clutch CARR carriage DEG degrees EXT external FH flat head GA gauge HD heavy-duty HF hex flange HH hex head HHF hex head flange HHFTF hex head flange thread forming HJ hex jam HLH hex lag head HOC height-of-cut HSBH hex socket button head HSFH hex socket flat head HSH hex socket head HWH hex washer head HWHTF hex washer head thread forming Footnotes Not illustrated HYD hydraulic LH left hand NI nylon insert NPTF national pipe thread fine PFH phillips flat head PPH phillips pan head PPHTF phillips pan head thread forming PRH phillips round head PTH phillips truss head PTO power-take-off RH right hand ROPS roll-over protection system SFH slotted fillister head SHH slotted hex head SHWH slotted hex washer head SPH slotted pan head SQH square head SRH slotted round head STD standard TAP self tapping TTH torx truss head Not serviced separately

4 Rev B 2 Front Frame Assembly Frame ASM Spring-Compression 1: Decal-Brake, Parking Washer-Flat 1: Plug Screw-HH 1: Fitting-Grease Plate-Deck Lift, Outer 1: Bushing 22: Decal-Height, Deck Washer-Flat Arm-Lift, Deck Ring-Snap Bushing-Lever, Lift Ring-Retaining Plate-Deck Lift, Inner Washer-Spacer 25: Decal-Height, Deck Nut-Lock, NI Nut-HHF, Whiz RH Front Deck Lift ASM Hitch Pin ASM Screw-HH Washer-Belleville Screw-HH Screw-HH Screw-HH 30 2 Front Frame Spring ASM Footrest 30: Rod-Lift, Deck 12: Decal 30: Swivel-Deck Mount, Rear 12: Decal-Warning 30: Nut-Hex Screw-HSBH 30: Nut-Jam Bumper 30: Washer-Flat Lift Lever/Grip ASM 30: Spring-Support, Deck 15: Grip-Lever, Lift Nut-Jam Screw-HH Screw-HSH Arm-Lift, Deck LH Deck Lift ASM Bushing Bushing-Lever, Lift 4

5 Rev B Caster Wheel ASM 1: Seal-Bearing 1: Spacer-Bearing 1: Bearing-Cone, Taper 1: Spacer-Caster, Front 1:5 1 Wheel And Tire ASM 1:5: Tire 1:5: Wheel 1:5: Bearing-Cup Nut-Lock, NI Bearing-Cup, Tapered Bearing-Cone, Tapered Washer-Bellville Nut-Lock, NI Cap-Grease Seal-Grease Fork-Caster Screw-HH Caster Wheel Assembly 5

6 Rev B 4 Traction Frame and Floor Pan Assembly Screw-HH Hinge-Floorpan, RH Washer-Flat Pocket Nut-Lock, NI Main Frame ASM 6: Decal-Warning 6: Decal-Danger 6: Decal-Console, Top 6: Decal-Cover, Missing 6: Insert-Threaded R-Clamp Housing-Manual Nut-Lock, NI Stop-Brake, Park Screw-HH Screw-HH Floor Pan ASM 13: Decal-Protection, Ear 13: Decal-Location, Manual 13: Decal-Diesel Screw-PRH Hinge-Floorpan, LH Nut-Lock, NI Cap-Housing Screw-HH 6

7 Rev B Seat and Roll-Over Protection System Assembly Rod-Prop, Seat Screw-HH Nut-HF Nut-Lock, NI Seat ASM ROPS Kit Screw-HH Spring-Switch, Seat Nut-Hex Plate-Switch, Seat 7

8 Rev B A1 Roll-Over-Protection-System Assembly No Upper Tube ASM 15: Washer-Flat 1: Decal-ROPS 15: Screw-HH 1: Decal-Warning, Folding ROPS 15: Grip-Lever Nut-HF 15: Nut-Lock, NI Nut-Lock, NI 15: Screw-HH Screw-HH ROPS Fold Pin ASM Bumper-Rubber (W/Stud) 8 1 Tube-Support, LH 9 1 Bag-Bolt, ROPS 9: Screw-HH 9: Washer-Belleville 9: Nut-HHF, Whiz 10 1 Tube-Support, RH Nut-Lock, NI Catch-Latch, Seat Screw-HH Retractable Seatbelt Kit 14: Screw-HH 14: Nut-Lock Seatframe ASM 15: Nut-Lock, NI 15: Spring-Torsion 15: Bushing-Latch, Seat 15: Latch ASM 8

9 Rev B Parking Brake and Wheel Assembly Shaft-Brake Washer-Flat Brake Rod ASM Spring-Brake 2: Yoke-Linkage, Brake Nut-Hex 2: Rod, Brake Pin-Trunion 2: Nut-Hex Brake Rod ASM Pin-Spring, Clevis 23: Yoke-Linkage, Brake Spacer-Wheel, Long 23: Rod-Brake Wheel And Tire ASM 23: Nut-Hex 5: Tire Pin-Clevis 5: Wheel Rim Pin-Cotter 5: Stem-Valve Brake Lever ASM Nut-Lug 26: Grip-Lever, Brake Pin-Cotter Bearing-Control Washer-Spacer Nut-HHF Hub And Wheel ASM Spacer-Wheel, Short 10: Wheel Hub ASM Screw-HH 10: Stud-Wheel Bearing-Flange, Side Screw-HH Nut-HHF, Whiz Retainer-Band, Brake Band-Brake Spacer Screw-HH Bracket-Brake Fitting-Grease 9

10 Rev B 7 Hydro Control Assembly Bearing-Flange, Side Screw-HH LH Motion Control ASM Bushing-Flanged Nut-HF Spring-Return, Neutral Washer-Flat Bolt-Return, Neutral Screw-HH Hydraulic Control Arm ASM Nut-HHF, Whiz RH Control Rod ASM Nut-Lock, NI 29: Balljoint-RH Screw-HH 29: Spring-Compression Screw-HH 29: Knob-Tracking Pin-Cotter 29: Nut-Hex Yoke-Adjustable 29: Rod-Control, RH Nut-Hex 29: Nut Nut-Jam 29: Balljoint-LH Washer-Flat 29: Spacer-Tube, Pump Link RH Motion Control ASM Screw-HH Pin-Clevis Damper-Control, Motion Nut-Lock, NI Screw-Set Arm-Shaft, Control LH Control Rod ASM Washer-Belleville 34: Balljoint-RH Screw-HH 34: Nut-Hex RH Lever ASM 34: Rod-Control, LH 21: Grip-Control, Motion 34: Nut LH Lever ASM 34: Balljoint-LH 22: Grip-Control, Motion 10

11 Rev B Engine, Exhaust and Air Intake Assembly Screw-HH Washer-Flat Muffler Screw-HH Mount-Isolation Nut-Lock, NI Washer-Blade, Large Washer-Flat Bracket-Engine Mount, Rear Clip-Loom Spacer Screw-HH Bracket-Support, Throttle Hose-Inlet, Air Cleaner RH Engine Support ASM Gasket-Muffler LH Engine Support ASM Air Cleaner ASM Bracket-Mounting Nut-Lock, NI Screw-HH Washer-Lock, Spring Engine-Kubota Fan Plate-Reatainer, Fan Screw-HH Washer-Lock Hose-Outlet, Air Cleaner Clamp-Hose Washer-Flat Screw-HH Nut-Lock, NI 11

12 Rev B A Filter-Air Cover ASM Valve-Vacuator Plug-Pipe Air Cleaner Assembly No

13 Rev B Hydro and Gearbox Drive Assembly Key 22: Gearbox-90 DEG Nut-HHF, Whiz 22: Pulley Washer-Spring 22: Pulley Retainer-Clutch 22: Screw-Set Nut-Lock, NI 22: Key-Square Bushing-Pivot, Idler Bracket-Stop, Clutch Screw-CARR Clutch-Electromagnetic Nut-HF Spring-Extension Spring-Extension Gearbox Idler Arm ASM Screw-HH 26: Fitting-Grease Screw-Set 26: Sleeve-Bearing Belt-V Bushing Washer-Flat Screw-CARR Screw-HH Washer-Flat Shaft-Stub Screw-CARR Pulley Washer-Lock Pulley-Flat Screw-HH Pulley-Flat Screw-HH Belt-V Tool-Alignment, Pulley Screw-HH Pump Idler Arm ASM 21: Fitting-Grease 21: Sleeve-Bearing 22 1 Gearbox ASM 13

14 Rev B A Case Housing-Pinion Cap-End, Open Shaft-Pinion Shaft-Cross Gear-Shaft, Cross Gear-Pinion Bearing-Cup Bearing-Cone Cap-End, Closed Seal Seal-Shaft, Cross Shim-Brown,.010In Shim-Blue,.005In Shim-Green,.003In Screw Plug Key-Woodruff Washer O-Ring O-Ring Nut Lock Bearing-Cup Bearing-Cone 14 Gearbox Assembly No

15 Rev B Hydraulic Tank, Motor and Pump Assembly Fitting-HYD, 90 DEG Fitting-90 DEG 1: O-Ring 18: O-Ring 1: O-Ring 18: O-Ring Fitting-Elbow Fitting-Barb 2: O-Ring 19: O-Ring 2: O-Ring Screw-HH Hydraulic Tank ASM Nut-HHF, Whiz 3:1 1 Tank-Hydraulic Head-Filter 3:1: Cap-Reservoir, HYD Cartridge-Filter, Oil 3:1: Gasket-Cap Washer-Lock 3: Decal-Tank, HYD Screw-HH Bracket-Tank, Hydraulic Motor-Wheel, Cw Clamp-Hose 27: Key-Woodruff Nut-HF 27: Nut-HH Bracket-Pump, Front Motor-Wheel, Ccw Tandem Pump ASM 28: Key-Woodruff R-Clamp 28: Nut-HH Screw-HH Nut-Lock, NI Cooler-Oil, Hydro Fitting-Straight Washer-Flat 30: O-Ring Screw-HH 30: O-Ring Screw-CARR Clamp Plate-Shield, Pump Fitting-Elbow, 90 DEG Washer-Flat 32: O-Ring 15

16 Rev B 10 Hydraulic Tank, Motor and Pump Assembly (continued) Clamp-Hose Fitting-HYD, 45 DEG 34: O-Ring 34: O-Ring Hydraulic Hose ASM Hydraulic Hose ASM Hose-Hydraulic Sleeve-Fabric Hydraulic Hose ASM Hydraulic Hose ASM Hydraulic Hose ASM Hydraulic Hose ASM Tie-Plastic 16

17 A Rev B Tandem Pump Assembly No Spacer Second Pump Shaft Kit Input Pump Shaft Kit Overhaul Seal Kit Pin-Headless, Straight Arm-Trunnion Guide-Slot Swashplate Bearing-Thrust Cylinder Block Kit Plate-Valve Shock Valve Kit Plug-Thread, Straight Plug-Steel Bypass Valve Kit Pin Bolt Fitting-Straight Hose ASM Coupling Bolt Charge Pump Kit Bracket-Support, Pump Charge Relief Kit Bolt-HSH Washer 17

18 Rev B 13 Throttle, Control Panel and Fuel Tank Assembly Screw-HH 22: Decal-Panel, Control (Ce) Washer-Lock LH Fuel Tank ASM Washer-Flat 23: Fitting-Fuel, Bulkhead Clamp-Hose, Fuel 23: Fitting-Fuel, Bulkhead RH Fuel Tank ASM Clip-Loom 5: Fitting-Fuel, Bulkhead Screw-HH 5: Fitting-Fuel, Bulkhead Nut-Lock, NI Cap-Fuel, Diesel Nut-Lock, NI Stud Filter-Fuel Spring-Tank, Fuel Valve-Fuel, Dual Flow Screw-HH Nut-Lock Swivel-Stop, Cable Hose-Fuel Nut-Jam Hose-Fuel Cable-Control, Throttle Hose-Fuel Clamp-Worm Hose-Fuel Clamp-Hose, Fuel Hose-Fuel Pump-Fuel, Electric Hose-Fuel Nut-HF Hose-Fuel Screw-HH Sleeve-Fabric Knob-Ball Tie-Plastic Bolt-CARR Hose-Fuel Screw-PPH Washer-Spring Panel-Control 18

19 Rev B Engine Housing Assembly Support-Radiator, Rear Front Engine Shield ASM Screw-HH 24: Decal-Danger, Rotating Devices Screw-HH 24: Decal-Routing, Hydro Belt Washer-Flat 24: Decal-Buzzer, Warning RH Radiator Brace ASM 24: Grommet-Rubber Strap-Guard 24: Decal-Routing, Clutch Belt LH Radiator Brace ASM 24: Decal-Check, Service 7: Decal-Valve, Fuel 24: Decal-Caution Nut-HF 24: Decal-Coolant Rib-Top LH Fan Guard ASM Screw-HH 25: Decal-Fan, Radiator Washer-Flat Guard-Fan, RH Screw-HH 26: Decal-Fan, Radiator Screw-HH Strap-Top Bracket-Support, LH 27: Decal-Relay 14: Decal-Fuse Washer-Flat Bracket-Pump, Fuel Bracket-Support, RH Hood Pivot Plate ASM Screw-HH Nut-HHF, Whiz Screw-HH Shield-Cooler Knob Washer-Flat Bumper-Rubber (W/Stud) Bracket-Relay/Fuse 19

20 Rev B 16 Cooling System Assembly Top Radiator Plate ASM Tie-Plastic 1: Decal-Surface, Hot Hose-Overflow 1: Decal-Antifreeze Screw-HH Cap-Radiator Clip-Loom Radiator Shroud-Cooling, Engine Screw-HH Washer-Flat Washer-Flat Screw-HH Bottom Radiator Plate ASM Nut-HF 6: Decal-Fan, Radiator 6: Insert-Nut 6: Bumper Screw Clip-Loom Nut Fan Clamp-Hose Hose-Inlet, Engine Hose-Outlet, Engine Cap-Tank, Overflow Tank-Overflow Hose-Line, Fuel Fitting-Elbow Bushing-Valve, Fuel Screw-HH 20

21 Rev B Rivet Screen-Radiator Rivet Latch-Rubber Washer-Spring Hood ASM 6: Decal-Fuel 6: Decal Nut-Lock, NI Washer-Flat Angle-Radiator, Bottom Angle-Radiator, LH Washer-Flat Seal-Trim Plate-Hinge, Hood Screw-HH Pin-Clevis Washer-Flat Pin-Hair Seal-Trim Angle-Radiator, Top Angle-Radiator, RH Keeper-Latch, Rubber Hood Assembly 21

22 Rev B Washer-Lock Nut-Hex Nut-HF Chain-Lift, Deck Screw-HH Screw-HH Strut ASM 7: Balljoint-Spherical 7: Nut-Hex 7: Fitting-Grease Nut-Lock, NI Pin-Strut Screw-HH 11 1 Deck ASM Deck Connection Assembly 22

23 A Rev B Deck Assembly Deck Decal ASM Screw-Cap Cover-Belt Screw-CARR Guide-Belt Screw-HH Bracket-Cover, Tall Baffle ASM Belt-V Spacer-Wheel Pin-Threaded, Spring Anchor Baffle ASM Bracket-Cover Nut-Lock, NI Nut-HF Lever ASM Nut-HHF, Whiz 37: Screw-Lock Washer-Flat 37: Cap-Lock Idler-Flat 37: Lever-Lock Mount-Pulley 37: Nut-Lock, NI Washer-Belleville Rubber Deflector ASM Screw-CARR Spacer Tube-Spacer Spring-Torsion Roller-Scalp, Anti Baffle-Discharge Tube-Spanner Spring-Extension Screw-HH Bracket-Cover Screw Screw-HWHTF Pulley Washer Plate-Skid Washer-Flat Spindle ASM Latch-Swell Blade-Hi Flow Bushing Washer-Blade Bolt, Heavy Screw-HHF 23

24 Rev B A Deck Idler Arm ASM 50: Sleeve-Bearing Plate-Turbo Screw-HSBH Washer-Spring Screw-HH Plate-Roller, LH Plate-Roller, RH Nut-Lock, NI Screw-HH Deck Assembly (continued) 24

25 A Rev B Decal-Cover, Missing Decal-Adjustment, Baffle Decal-Routing, Belt Decal-Torque Decal-Grease Decal-Danger Decal-Scalp, Anti Decal-Danger Decal-Setting, Baffle Decal-Danger Decal-Grease Decal Deck Decal Assembly No

26 Rev B A Key-Square Hub-Pulley Washer-Blade Bolt, Heavy Shield-Bearing 5 1 Spindle Bearing ASM 5: Housing-Spindle 5: Bearing ASM 5:2: Bearing ASM 5:2: Spacer (Matched Set) 5: Seal-Oil 5: Fitting-Grease Spacer-Seal Spindle Shaft ASM Nut-Hex Spindle Assembly No

27 A Rev B Rubber Deflector Assembly No Screw-CARR Deflector Strap-Discharge Deflector-Rubber Plate-Hinge, Rear Plate-Hinge, Front Nut-Lock, NI 27

28 Rev B 19 Electrical Assembly Harness-Electrical, Main Switch-PTO Cable-Battery, Negative Key Switch ASM Cable-Battery, Positive 28: Washer-Tooth Battery 28: Nut-HH Tie-Plastic Key-Ignition Relay Decal-Instructions, Charging Screw Switch-Rocker Nut-Lock Switch-Closed, Normally Alarm-Tone, Dual Nut-HHF, Whiz Clip-Loom Screw-HH Lamp-Warning Nut-Lock Plate-Tapped Clip-Loom Switch Screw-HH Screw-PPH Washer-Flat Switch-Open, Normally Washer-Flat Cap-Insulator, Red Screw-HH Fuse-30 Amp Bolt-Holddown Holddown-Battery Wingnut Bolt-CARR Module-Delay, Seat Meter-Hour 28

29 E Rev B Crankcase Cap-Sealing Cap-Sealing Cap-Sealing Cap-Sealing Plug Plug Plug Plug Pin-Straight Pin-Straight Pin-Pipe Pin-Pipe Pin-Pipe Cover-Fuel, Camshaft O-Ring Drain Cock ASM Switch-Oil Thermoswitch Crankcase Assembly 29

30 Rev B E Oil Pan ASM Bolt Plug-Drain Gasket Strainer-Oil, Pick-Up O-Ring Bolt Gasket Plug-Drain Oil Pan Assembly 30

31 E Rev B Hook-Engine Bolt Head-Cylinder Cap-Sealing Cap-Sealing Plug Guide-Valve, Inlet Guide-Valve, Exhaust Bolt-Head, Cylinder Gasket-Head, Cylinder Cylinder Head Assembly 31

32 Rev B E5 Gear Case and Oil Filter Cartridge Assembly Case-Gear Plug Stay-Spring, Start Screw Joint-Pipe Washer-Plain Spring Seat-Valve Ball Gasket-Gearcase Bolt Bolt Bolt Bolt Bolt O-Ring Seal-Oil Cartridge-Filter, Oil 32

33 E Rev B Tube-Breather Clamp-Hose Cylinder Head Cover ASM Pipe-Return, Water Cover-Breather Valve-Breather Screw (W/Washer) Shield-Breather Screw Gasket-Cover, Head Bolt Plug-Filler, Oil O-Ring Label-Instruction Head Cover Assembly 33

34 Rev B E7 Dipstick, Guide and Oil Pump Assembly Gauge-Oil Guide-Gauge, Oil Plug-Gauge, Oil Oil Pump ASM Gasket-Pump, Oil Bolt Gear-Drive, Oil Pump Key-Feather Nut-Flange 34

35 E Rev B Main Bearing Case ASM Bolt-Case, Bearing Gasket-Case, Bearing Cover-Case, Bearing Seal-Oil Gasket-Case, Bearing Bolt Bolt Main Bearing Case ASM Bolt Bolt-Case, Bearing Main Bearing Case Assembly 35

36 Rev B E Tappet Rod-Push Camshaft ASM Ball Gear-Cam Key-Feather Camshaft-Stopper Bolt Gear-Idle Bushing Collar-Gear, Idle Ring-Snap Shaft-Gear, Idle Bolt Idle Gear ASM Camshaft and Idle Gear Shaft Assembly 36

37 E Rev B Piston and Crankshaft Assembly Piston Crankshaft Metal ASM (-.40Mm) Piston Metal-Side (STD) Piston Ring ASM (STD) Metal-Side (+0.2Mm) Piston Ring ASM (+.25Mm) Metal-Side (+0.4Mm) Pin-Piston Metal-Side (STD) Clip-Pin, Piston Metal-Side (+0.2Mm) Connecting Rod ASM Metal-Side (+0.4Mm) Bushing-Pin, Piston Collar-Crankshaft Bolt-Rod, Connecting Slinger-Oil Crankpin-Metal (-0.2Mm) O-Ring Crankpin-Metal (-0.4Mm) Piston Kit (STD) Metal-Crankpin (STD) Piston Kit Crankshaft Engine Metal Kit Ball Engine Metal Kit Gear-Crankshaft Engine Metal Kit Key-Feather Metal-Crankshaft (STD) Metal-Crankshaft (-.20Mm) Metal-Crankshaft (-.40Mm) Crankshaft Metal ASM (STD) Crankshaft Metal ASM (-.20Mm) Crankshaft Metal ASM (-.40Mm) Crankshaft Metal ASM (STD) Crankshaft Metal ASM (-.20Mm) 37

38 Rev B E11 Flywheel, Fuel Camshaft and Governor Shaft Assembly Flywheel Gear-Ring Bolt-Flywheel Plate-End, Rear Bolt Fuel Camshaft ASM Camshaft-Fuel Bearing-Ball Gear-Pump, Injection Key-Feather Sleeve-Governor Case-Ball, Governor Ball Clip-Sleeve, Governor Ball Bearing-Ball Clip-External Stopper-Fuel, Camshaft Bolt 38

39 E Rev B Idle Apparatus and Stop Solenoid Assembly Idle Apparatus ASM Adjusting Bolt ASM Nut Nut-Cap Gasket Cap Bolt-Adjusting Nut-Lock Gasket Nut-Cap Gasket Solenoid-Stop Stay-Commander, Coil O-Ring Bolt-HSH Washer-Spring Bolt-Flange 39

40 Rev B E13 Injection Pump and Governor Assembly Joint Holder-Lever, Fork Injection Pump ASM Bolt Shim-Pump, Injection Shim-Pump, Injection Shim-Injection (0.30Mm) Bolt-HSH Stud Nut-Cap Washer-Spring Screw-Hollow Gasket Screw Gasket Plug Gasket Spring-Start Spring-Governor Fork Lever ASM Fork Lever ASM Lever-Fork Shaft-Lever, Fork Pin-Spring Bolt Washer-Spring 40

41 E Rev B Speed Control Plate ASM Plate-Control, Speed Lever-Governor Collar O-Ring Lever-Control, Speed Nut-Control, Speed Shaft-Lever Lever-Stop, Engine Pin-Spring O-Ring Spring-Return Cap Gasket Bolt Bolt Gasket Speed Control Plate Assembly 41

42 Rev B E15 Nozzle Holder and Glow Plug Assembly Over Flow Pipe ASM Tube-Fuel Screw-Bleeder Band-Pipe Gasket Nozzle Holder Kit Nozzle Holder ASM Gasket Seal Pipe-Injection Pipe-Injection Pipe-Injection Clamp-Pipe Clamp-Pipe Screw (W/Washer) Plug-Glow Cord-Plug, Glow Nut-Flange Fuel Tube ASM Tube-Fuel Clip-Pipe Fuel Tube ASM Tube-Fuel Clip-Pipe Joint-T Pipe Fuel Tube ASM 42

43 E Rev B Nozzle Holder Assembly Nozzle Holder ASM Washer-Adjusting Nut Washer-Adjusting Washer-Adjusting Washer-Adjusting Spring-Nozzle Washer-Adjusting Spacer-Distance Washer-Adjusting Rod-Push Washer-Adjusting Nut-Nozzle Washer-Adjusting Washer Washer-Adjusting Piece-Nozzle Washer-Adjusting Adjusting Washer ASM Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting 43

44 Rev B E Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Nozzle Holder Assembly (continued) 44

45 E Rev B Pump-Fuel, Electric Filter-Fuel Fuel Pump and Fuel Filter Assemblies 45

46 Rev B E18 Alternator, Pulley and Fuel Pump Cover Assembly Cover Gasket-Pump, Fuel Bolt Alternator ASM Stay-Alternator Bolt Bolt Washer-Plain Collar Washer-Plain Bolt Pulley-Drive, Fan Bolt Pulley-Fan V Belt Cover Bolt-Flange 46

47 E Rev B Alternator Assembly Alternator ASM Nut Pulley-Dynamo Bolt Nut Nut Collar Regulator ASM Rotor Cover-Bearing Bearing-Ball Washer-Thrust Drive End Frame ASM Plate-Retainer Screw-Head, Round Bolt-Through Bearing-Ball Frame-End Cover-End Rectifier ASM Bushing-Insulation Holder-Brush Brush Spring-Brush Screw-Head, Round Screw-Head, Round Screw-Head, Round Bolt 47

48 Rev B E Starter ASM Bolt Nut Washer-Spring Nut Starter Installation Assembly 48

49 E Rev B Starter ASM Armature Shaft ASM Gear-Internal Gear-Planetary Clutch-Running, Over Stopper Gasket Ball Yoke Brush Holder ASM Rear Bracket ASM Bush Front Bracket ASM Bush Bolt Lever-Fork Switch-Magnetic Screw-Head, Pan Starter Assembly 49

50 Rev B E22 Water Flange, Pump, Pipe and Thermostat Assembly Flange-Water Nut-Flange Pipe-Return, Water Band-Pipe Plug Gasket-Flange, Water Plug Bolt Bolt Pipe-Return, Water Band-Pipe Thermostat ASM Cover-Thermostat Gasket Bolt Water Pump ASM Flange-Pump, Water Bearing-Ball Water Pump Seal ASM Impeller-Pump, Water Pipe-Return, Water Gasket-Pump, Water Bolt Pipe-Water Pipe-Water Stud 50

51 E Rev B Valve-Inlet Valve-Exhaust Spring-Valve Retainer-Spring, Valve Collet-Spring, Valve Cap-Valve Seal-Stem, Valve Shaft-Arm, Rocker Washer Washer-Plain Bolt Bracket-Arm, Rocker Bolt-Flange Pin-Spring Spring Rocker Arm ASM Screw-Adjusting Nut Valve and Rocker Arm Assembly 51

52 Rev B E24 Inlet and Exhaust Manifold Assembly Inlet Manifold ASM Pipe-Breather Gasket-Manifold, Intake Bolt Manifold-Exhaust Gasket-Manifold, Exhaust Bolt Stud Nut Gasket-Muffler 52

53 E Rev B Gasket Kit Assemblies Upper Gasket Kit Gasket Gasket-Head, Cylinder O-Ring Gasket-Manifold, Intake O-Ring Gasket-Manifold, Exhaust Gasket Gasket-Muffler O-Ring Gasket-Flange, Water Gasket-Pump, Fuel Gasket Gasket Seal-Stem, Valve Gasket-Cover, Head O Ring-Breather O-Ring Gasket Seal Lower Gasket Kit Gasket-Pump, Water Case-Gear O-Ring Seal-Oil Gasket-Case, Bearing Seal-Oil Gasket-Case, Bearing O-Ring O-Ring Gasket-Pump, Oil 53

54 Rev B E Piston Kit Piston Piston Ring ASM (STD) Clip-Pin, Piston Gasket-Head, Cylinder O-Ring Piston Kit Assembly 54

55 Attachments and Accessories For Z593-D Z Master, With 60in TURBO FORCE Side Discharge Mower Product Name Model/Part Z Stand Kit Blade-Mid Flow, 20.5 Inch Blade-Lo Flow, 20.5 Inch Blade-Recycler, 20.5 Inch Blade-Atomic, 20.5 Inch Inch Recycler Kit Striping Kit Turbo Baffle Kit Suspension Kit for Standard Seat Light Kit Pack Blade, 20.5 Inch Hi-Flow Pack-Blade, 20.5 Inch Atomic Pack Blade, 20.5 Inch Mid-Flow Pack-Blade, 20.5 Inch Lo Flow Roller Striping Kit Sunshade-Bimini Pack-Blade, 20.5 Inch Recycler DFS Vac Collection System Mounting Kit Cool Top ROPS Mounted Fan Triple Bagger (60 Inch) Inch Deck Finishing Kit (Triple Bagger) DFS Vac Collection System Filter Minder Gauge Hitch Kit

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