TimeCutter SS 4200 Riding Mower

Transcription

1 Form No Rev A TimeCutter SS 4200 Riding Mower Model No Serial No and Up Register at Original Instructions (EN) * * A

2 Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1,6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustration and in parts lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. List of Abbreviations AR: as required ASM: assembly BBC: blade brake control BHTF: button head thread forming CARR: carriage CCW: counter clockwise CW: clockwise DEG: degrees DPA: Dual Point Adjustment ECM: electronic control module EXT: external FH: flat head GA: gauge HD: heavy-duty HF: hex flange HH: hex head HHF: hex head flange HHFTF: hex head flange thread forming HJ: hex jam HLH: hex lag head HOC: height-of-cut HP: high pressure HSBH: hex socket button head HSFH: hex socket flat head HSH: hex socket head HWH: hex washer head HWHTF: hex washer head thread forming HYD: hydraulic LH: left hand LP: low pressure LPG: Liquefied Petroleum Gas NI: nylon insert NPTF: national pipe thread fine PFH: phillips flat head PPH: phillips pan head PPHTF: phillips pan head thread forming PRH: phillips round head PTH: phillips truss head PTO: power-take-off RH: right hand ROPS: roll-over protection system RRB: rear roller brush SFH: slotted fillister head SHH: slotted hex head SHWH: slotted hex washer head SPH: slotted pan head SQH: square head SRH: slotted round head STD: standard TAP: self tapping TTH: torx truss head 2

3 Contents Frame, Front Axle and Caster Wheel Assembly Caster Wheel Assembly No Deck Lift Assembly Motion Control Assembly Brake Assembly Seat Assembly Belt and Idler Assembly Hydro Transaxle Drive and Rear Wheel Assembly Right Hand Hydro Transaxle Assembly No Left Hand Hydro Transaxle Assembly No Ply Wheel and Tire Assembly No Ply Wheel and Tire Assembly No Clutch Assembly Engine and Muffler Assembly Air Intake and Filtration Engine Assembly No Fuel System Assembly Engine Assembly No Ignition and Electrical Assembly Engine Assembly No Crankcase Assembly Engine Assembly No Piston and Cylinder Head Assembly Engine Assembly No Governor Control Engine Assembly No Blower Housing Assembly Engine Assembly No Gasket and Seal Kit Engine Assembly No Body Styling and Fuel Tank Assembly Fuel Delivery Assembly Battery and Electrical Assembly Fuse and Wire Harness Assembly Inch Deck Assembly Inch Deck Assembly No Inch Deck, Belt and Blade Assembly Attachments and Accessories The Toro Company 8111 Lyndale Avenue South Bloomington, MN Contact us at Printed in the USA. All Rights Reserved

4 Frame, Front Axle and Caster Wheel Assembly A 4 A2

5 Frame, Front Axle and Caster Wheel Assembly (continued) Frame ASM Axle-Front, Narrow Caster Wheel ASM Spanner-Wheel Screw-HH Nut-Lock, NI Caster Fork ASM Washer-Thrust Bearing-Ball Washer-Flat Screw-HHF Cap-Grease Footrest ASM 16: Decal 16: Decal-Danger Screw-HWHTF Screw-HHF Nut-Flange, NI A

6 Caster Wheel Assembly No A 6 A2A1

7 Caster Wheel Assembly No (continued) Tire Bushing-Flange Stem-Valve Fitting-Grease Tube-Inner A

8 Deck Lift Assembly A 8 A4

9 Pin-Cotter Screw-HSBH Lever-Lift Lift-Deck Brace-Seat, Rear Bracket-Lift Bracket-Battery Nut-Lock, NI Link-Lift Arm-Lift, Rear Block-Pivot Grip-Lever Pin-Cotter Washer-Flat Nut-Flange, NI Deck Lift Assembly (continued) Mount-Hydro, Front Right Mount-Hydro, Front Left Screw-HHF Nut-Hex Screw-HWHTF Rod-Mount, Deck Pin-Pivot Decal Decal-Bypass Guard-Engine, Narrow Crossmember-Rear, Narrow Screw-HHF Bracket-Hitch Decal Decal A

10 Motion Control Assembly A 10 D2

11 Motion Control Assembly (continued) Handle-Control, RH 1: Grip Handle-Control, LH 2: Grip Washer-Flat Screw-HH Screw-Shoulder Actuator Arm ASM 6: Bushing-Flange Stud-Damper Damper Nut-Lock, NI Nut-Flange, NI Washer-Flat Nut-Flange, NI Washer-Belleville Washer Speed Control ASM Pin-Rod, Hydro Bolt-Pivot Control Box ASM Nut-Lock, NI Lever-Control Washer-Nylon Bolt-Pivot Spring-Return Rod-Hydro Mount-Rod, Hydro Washer Screw-HH Retainer Screw-Taptite Spring-Return, Neutral Spacer-Nylon Knob-RH Knob-LH Screw-PPH Screw-HHF Decal-Speed Control Screw-HWHTF Decal A

12 Brake Assembly A 12 D4

13 Brake Box ASM Rod-Brake, RH Rod-Brake, LH Spring-Compression Pin-Cotter Screw-PPH Brake Assembly (continued) Cover-Connector Screw-HWH Nut-Lock, NI Washer Bracket-Mount, Brake Screw-PPH A

14 Seat Assembly A 14 E2

15 Pan-Seat Seat-15 Inch Rod-Pivot, Narrow Pin-Cotter Spring-Compression Nut-Flange, NI Washer-Pivot Screw-HH Bolt-Shoulder Seat Assembly (continued) Support-Tank, Rear Decal-Timecutter Stop-Seat Decal-Service Support-Pod Screw-HWHTF Screw-HHF Washer-Flat Pin-Cotter A

16 Belt and Idler Assembly A 16 F2

17 Belt and Idler Assembly (continued) Screw-CARR Nut-Flange, NI Screw-HH Spring-Return, Pedal Washer-Pivot V-Belt Pulley-Idler Pulley-Idler Arm-Idler Spacer Spacer-Arm, Idler Washer-Flat A

18 Hydro Transaxle Drive and Rear Wheel Assembly A 18 F3

19 Hydro Transaxle Drive and Rear Wheel Assembly (continued) RH Hydro Transaxle ASM LH Hydro Transaxle ASM Screw-HH Screw-HH Nut-Flange, NI Ply Wheel And Tire ASM Ply Wheel And Tire ASM Nut-Lug Mount-Hydro Rod-Bypass, LH Screw-HH Plate-Cross, Hydro Screw-HHF Pin-Cotter Rod-Bypass, RH Nut-Lock, NI Washer-Flat Screw-HH Washer Washer-Flat A

20 Right Hand Hydro Transaxle Assembly No A 20 T1

21 Right Hand Hydro Transaxle Assembly No (continued) Main Housing ASM Housing Side Kit Plug-Thread, Straight Screw-HHF Sealant Rod-Bypass Swashplate-Trunnion Stud Puck-Friction Washer Spring-Compression Washer Shaft-Input Bearing-Ball Spacer Bearing-Thrust Washer-Flat Gear-Pinnion, 13T Shaft-Motor Washer Washer Gear-10T/48T Gear-Jackshaft, 10T Pin-Jackshaft Gear-Bull Nut-HJ Bushing-Inboard Shaft-Axle Bearing-Sleeve Disc-Brake, Cog Cylinder Block Kit Pump Block ASM Arm Control Kit Brake Arm Kit Center Section Filter Kit Filter Kit LH Expansion Tank Kit Bypass Arm Kit Hub Kit Fan Pulley Kit Fitting-Sae Hose Case-Tube Cap-Axle Hub-Puller, 4 Bolt Seal And Ring Kit Not illustrated A

22 Left Hand Hydro Transaxle Assembly No A 22 T2

23 Left Hand Hydro Transaxle Assembly No (continued) Main Housing ASM Housing Side Kit Plug-Thread, Straight Screw-HHF Sealant Rod-Bypass Swashplate-Trunnion Stud Puck-Friction Washer Spring-Compression Washer Shaft-Input Bearing-Ball Spacer Bearing-Thrust Washer-Flat Gear-Pinnion, 13T Shaft-Motor Washer Washer Gear-10T/48T Gear-Jackshaft, 10T Pin-Jackshaft Gear-Bull Nut-HJ Bushing-Inboard Shaft-Axle Bearing-Sleeve Disc-Brake, Cog Cylinder Block Kit Pump Block ASM Arm Control Kit Brake Arm Kit Center Section Filter Kit Filter Kit RH Expansion Tank Kit Bypass Kit Hub Kit Fan Pulley Kit Fitting-Sae Hose Case-Tube Cap-Axle Hub-Puller, 4 Bolt Seal And Ring Kit Not illustrated A

24 4 Ply Wheel and Tire Assembly No A 24 4P

25 4 Ply Wheel and Tire Assembly No (continued) Tire-4 Ply Stem-Valve Tube-Tire Not illustrated A

26 2 Ply Wheel and Tire Assembly No A 26 2P

27 2 Ply Wheel and Tire Assembly No (continued) Tire-2 Ply Stem-Valve Tube-Tire Not illustrated A

28 Clutch Assembly A 28 G2

29 Screw-HHF Pulley-Engine Isolator-Clutch Stop-Clutch Clutch Assembly (continued) Nut-Flange, NI Clutch-Electric Screw-HH A

30 Engine and Muffler Assembly A 30 G3

31 Engine and Muffler Assembly (continued) Engine-Lc1P92F Decal-Engine Screw-HSH Muffler Decal-Engine Displacement Tube-Drain, Oil Washer-Lock Screw-Taptite Washer-Flat Washer-Flat Shield-Heat Screw-HHFTF A

32 Air Intake and Filtration Engine Assembly No A 32 01

33 Air Intake and Filtration Engine Assembly No (continued) Tube-Breather Air Cleaner Kit 97: Nut-Speed 97: Cover-Filter, Air 97: Nut-Flange 97: Retainer-Air Filter 97: Air Filter Kit 97:5: Prefilter 97: Spacer-Filter, Air 97: Screw-HHF 97: Gasket-Carburetor 97: Base-Filter, Air 97: Spacer-Filter, Air Air Filter Kit 98: Prefilter A

34 Fuel System Assembly Engine Assembly No A 34 02

35 Fuel System Assembly Engine Assembly No (continued) Filter-Fuel Clamp-Fuel Line Line-Fuel Pump-Pulse, Fuel Screw-HHF Clamp-Hose Line-Pulse Clamp-J Screw-Shoulder, HH Line-Fuel Insulator-Carburetor Cap-Seal Clamp-Hose Stud-Mount, Carburetor Shroud Screw-HHF Carb Repair Kit With Gaskets Solenoid Kit Carburetor Kit 98: Gasket-Carburetor 98: Gasket-Carburetor 98: Gasket-Carburetor High Altitude Kit (1P92) Not illustrated A

36 Ignition and Electrical Assembly Engine Assembly No A 36 03

37 Ignition and Electrical Assembly Engine Assembly No (continued) Nut-Flange Pulley-Starter Fan-Cooling Flywheel Screw-HHF Alternator Voltage Regulator Screw-HHF Clamp-Wire Boot-Plug, Spark Ignition Coil ASM Screw-HHF Screw-HHF Bracket-Starter Starter-Electric Plug-Spark Pinion Starter Repair Kit A

38 Crankcase Assembly Engine Assembly No A 38 04

39 Crankcase Assembly Engine Assembly No (continued) Screw-HHF Plate-Breather Seal-Oil Valve-Reed Gasket-Breather Screw-HHF Retainer Crankcase O-Ring Shaft-Governor Washer-Plain Seal-Pump, Oil Pin-Hair Bearing-Ball Crankshaft Key-Woodruff Bearing-Ball Shaft-Balance, R Shaft-Balance, L Washer Camshaft Screw-HHF Cover-Strainer, Oil Plate-Baffle, Oil Strainer-Oil Gear-Governor Deflector-Oil, Rubber Pin-Dowel Valve-Drain, Oil Cover-Crankcase Clamp-Hose Oil Pump ASM Cover-Pump, Oil Screw-HHF Screw-HHF Screw-HHF Seal-Oil Gasket-Crankcase Dipstick And Tube Kit 96: Dipstick ASM 96: O-Ring 96: O-Ring Oil Adaptor Kit 97: Seal-Adaptor, Oil 97: Washer-Filter, Oil Filter-Oil A

40 Piston and Cylinder Head Assembly Engine Assembly No A 40 05

41 Piston and Cylinder Head Assembly Engine Assembly No (continued) Connecting Rod ASM Ring-Retaining, Piston Pin Pin-Piston Piston Ring Set Pin-Dowel Head-Cylinder Gasket-Exhaust Plug-Spark Screw-HHF Lifter-Valve Rod-Push Plate Gasket-Cover, Valve Cover-Valve Bracket-Muffler Screw-Shoulder, HHF Keeper-Valve Retainer-Spring, Valve Spring-Valve Seal-Stem, Valve Seat-Spring, Valve Valve Set Screw-Shoulder, HHF Gasket-Cyclinder Rocker Arm Kit A

42 Governor Control Engine Assembly No A 42 06

43 Governor Control Engine Assembly No (continued) Bracket-Pump, Fuel Screw-HHF Control-Throttle Rod-Throttle Spring-Governor Arm-Governor Nut-Flange Bolt-Arm, Governor Screw-Shoulder, HHF Bellcrank-Choke Rod-Choke Rod-Governor Screw-HHF A

44 Blower Housing Assembly Engine Assembly No A 44 07

45 Blower Housing Assembly Engine Assembly No (continued) Screen-Stationary Shroud-Fan Screw-Shoulder, HH Screw-Shoulder, HH Shield Screw-HHF A

46 Gasket and Seal Kit Engine Assembly No A 46 08

47 Gasket and Seal Kit Engine Assembly No (continued) Gasket And Seal Kit 1: Gasket-Cover, Valve 1: Gasket-Exhaust 1: Gasket-Cyclinder 1: Seal-Oil 1: O-Ring 1: Gasket-Crankcase 1: O-Ring 1: O-Ring 1: Seal-Pump, Oil 1: Seal-Adaptor, Oil 1: Seal-Oil 1: Gasket-Carburetor 1: Gasket-Carburetor 1: Gasket-Carburetor 1: Gasket-Breather 1: Cap-Seal A

48 Body Styling and Fuel Tank Assembly A 48 H2

49 Body Styling and Fuel Tank Assembly (continued) Pod-RH Pod-LH Decal-Panel, Control Cable-Throttle And Choke Screw-PRH Clip Cap-Fuel, Ratcheting Plate-Control Fuel Tank ASM 9: Connector-Elbow, 90 DEG 9: Bushing 9: Fitting-Plastic Screw-Shoulder Spring Support-Tank, Front Screw-HWHTF Decal-Control Lever, LH Decal-Control Lever, RH A

50 Fuel Delivery Assembly A 50 H3

51 Hose-Fuel Hose-Fuel Clamp-Hose Fuel Delivery Assembly (continued) Tie-Cable Adaptor-Orifice Hose-Fuel A

52 Battery and Electrical Assembly A 52 I2

53 Battery and Electrical Assembly (continued) Battery-Dry Switch-Ignition Key-Ignition Switch-PTO Nut-Wing Switch-Seat Solenoid Cable-Battery, Positive Bolt-CARR Cable-Battery, Black Holddown-Battery Screw-HH Washer-Flat Cable-Battery, Red Nut-HF Nut-HF Screw-HWH Nut-Jam Screw-HHF A

54 Fuse and Wire Harness Assembly A 54 I3

55 Fuse and Wire Harness Assembly (continued) Switch Harness-Wire 2: Fuse-Blade, 30 Amp 2: Fuse-Blade, 25 Amp A

56 42 Inch Deck Assembly A 56 K2

57 42 Inch Deck Assembly (continued) Inch Deck And Decal ASM Bracket-Hanger, RH Bracket-Hanger, LH Bolt-CARR Nut-Flange, NI Fitting-Washout O-Ring Screw-HHFTF Decal Baffle-Cutoff Connector-Hose Cover-Belt Screw-Taptite Bolt-Shoulder Roller-Scalp, Anti Rod-Pivot Spring-Torsion Deflector Nut-Lock, NI Nut-Flange, NI Pin-Clevis Screw-Shoulder, HHF Washer-Flat Pin-Cotter Rod-Deck Level Screw-CARR A

58 42 Inch Deck Assembly No A 58 K2A2

59 42 Inch Deck Assembly No (continued) Decal-Danger Decal-Danger Decal-Danger Decal-Routing, Belt Rivet-Blind Screw-HH Nut-Lock, NI A

60 42 Inch Deck, Belt and Blade Assembly A 60 K4

61 42 Inch Deck, Belt and Blade Assembly (continued) V-Belt Screw-HH Washer-Flat Pulley-Idler, Flat Nut-Flange, NI Arm-Idler Washer Washer-Friction, Composite Spacer Screw-HH Nut-Hex Pulley Screw-Taptite Screw-HH Washer-Belleville Spring-Extension Blade-High Lift, In Hook-Return, Spring Spindle ASM 19: Spindle 19: Spacer 19: Bearing-Ball Shaft-Spindle Washer-Rebound A

62 Attachments and Accessories For TimeCutter SS 4200 Riding Mower Product Name Model/Part 42in Blowout Ring Kit Hourmeter Kit Oil-Synthetic, All Season Fuel Stabilizer (4oz) Fuel Stabilizer (16oz) Seat With Armrests-18in Striping Kit Jack Mount Kit Jack Kit Replacement Blade Kit P Attachment Mount Kit in Recycler Kit Weight Kit Deluxe Seat Kit w30 4-cycle Engine Oil (32oz Bottle) Toro 4-cycle Sae 30 Oil (32oz Bottle) Storage Cover Foot Assist Deck Lift Kit, 2011 and After Zero-Turn-Radius Riding Mower Sunshade Kit Floor Mat Kit, 2011 and After Zero-Turn-Radius Riding Mower w/ 32in or 42in Cutting Unit Cargo Carrier Assist Handle and Step Kit in Bagger

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