PUNCHES ROLLERI TYPE R2
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- Erica Lucas
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1 PUNCHE Content Explanation Punches Punches Punches 87 Punches 88 8 Punches /4 Hemming Tools 9 Z-Profile Tools 9 Radius Tools Punch Extensions 95 Punch Adapters 95 Compatibility Punches Rolleri Type R are compatible with press brake machines from: Hämmerle-Bystronic, LVD, Trumpf or on press brake machines with ystem NCL (New tandard Clamping) With Adapter-ystems the punches Rolleri Type R are also applicable on all other press brake machines.
2 3 R
3 R Content Explanation Punches Compatibility Our Advantages Your Convenience Punches Rolleri Type R are: compatible with press brake machines from: Bystronic-Hämmerle, LVD, Trumpf or on press brake machines with ystem NCL (New tandard Clamping) with adapter-systems (see page ). Material serial number on every article after the quality control check. (see pages 56-57) The raw material is obtained from qualified suppliers which compose the chemical formulas according to international standards. Therefore, guaranteeing high resilience and tensile strength. Material Type Mechanical resistance of the material Hardness of the operating surfaces Hardness of the material and the tool body and the tool body after induction hardening 4CrMo4 9-5 N/mm HRC 54 - HRC C N/mm HRC 54 - HRC t = kn. Tang (.79) (.36) (.79) All punches Rolleri Type R can be equipped with three different clamping systems.. QuickLock. afety Pins 3. ROL-ystem press force surface press force line (.) (.33) 5.5 (.).5 (.45) 35.8 (.4) ATTENTION: QuickLock By default, all tools are delivered with the QuickLock system, provided that these weigh less than kg. This applies to most sectioned tools and to some standard length tools. If you prefer the QuickLock-ystem on tools which weigh more than kg, it is possible to section the tool for a small surcharge. afety Pins All tools that weigh more than kg, are delivered by default with safety pins. This applies to all standard tool lengths and some tools. ROL-ystem Alternatively, you have the option of using tools with spring-loaded balls. Also here the max. weight is.5 kg per tool. If you have any questions, please call to be assisted by one of our representatives Depending on each type, the punches are either head-bearing or shoulder-bearing. Indications of precision ground surfaces: press force surface (.) (.33) press force line R (.79) α 6.5 (.65).5 (.59) 8
4 R Content Explanation Punches Clamping ystems QuickLock (tandard) vertical tool exchange special sectioning possible QuickLock 3 R Rolleri Videos QuickLock ystem: videos/quicklock afety Pins (tandard) horizontal tool exchange ROL-ystem vertical tool exchange through spring-loaded balls, which are built into the tool Article on stock Please ask for delivery time kg =. Pounds (lb) = 35.7 Ounzes (oz) mm = 3.94 Inch (in) =.33 Feet (ft) Articles on stock Please note that delivery time depends on your location. 83
5 R Content Explanation Punches Tool Lengths and ectioning tandard 5 mm (9.68 in) More lengths and sectionings are possible upon request. 55 mm (.8 in) 55 mm (.67 in) 5 (49.) / 5 (8.7) / 55 (.39) / 35 (.8) / 5 (59.45) mm (in) 5 (49.) / 5 (8.7) / 55 (.39) / 35 (.8) / 5 (59.45) mm (in) Length in mm (in) 5 (.98) 3 (.8) 35 (.38) (.57) 45 (.77) 5 (.97) (3.94) Horn l. (3.94) Horn r. (3.94) 5 (49.) 8 5 (8.7) 6 55 (.39) 35 (.8) 6 5 (59.45) 36 Length in mm (in) (.98) (.8) (.38) (.57) (.77) (.97) (3.94) (3.94) Horn l. Horn r. (3.94) (7.87) (.8) 5 (49.) 5 (8.7) (.39) (.8) (59.45) (9.84) 5 mm (9.84 in) / (7 segments) egmented tools are delivered in complete sets. ingle pieces are also available Horn Horn 55 mm (.65 in) / (8 segments) mm (9.49 in) / F (8 segments) 55 (.65) 495 (9.49) Horn Types 3 (.) R (.79) Horn tandard for all Punches Rolleri Type R (.47) 5 (.98) R 5 (.98) (.39) Horn for all Punches Rolleri Type R of Length 55 mm (.65 in) 84
6 R TPR37.9.R6 kn/m max. TPR37.9.R kn/m max. 55 mm.8 in 7.5 kg 55 mm.8 in 9. kg 8 3 R (.79) 8 37 (9.33) 9 Punches (.79) 55 mm.65 in 8.7 kg 55 mm.65 in.3 kg 37 (9.33) 97 (7.76) 5 (.98) 4Cr: 9-5 N/mm 4Cr: 9-5 N/mm R.6 (.4) 9 R. (.47) 86 Punches TPR35.86.R 65 kn/m max. TPR57.86.R 8 kn/m max. 35 (5.3) 5 (.97) 86 R (.39) (.79) 55 mm.8 in.3 kg 55 mm.65 in 3. kg 4Cr: 9-5 N/mm 57 (6.8) (.79) 3 (.6) 86 R (.39) 8 5 mm 9.68 in 5. kg 5 mm 9.84 in 7.5 kg 55 mm.65 in 6.5 kg 5 mm 49. in 37.5 kg 5 mm 8.7 in 6.5 kg 55 mm.39 in 77. kg 35 mm.8 in 9. kg 5 mm in.5 kg 5 mm 49. in 37.5 kg 5 mm 8.7 in 6.5 kg 55 mm.39 in 76.5 kg 35 mm.8 in 9. kg 5 mm in.5 kg egments of (3,,, Horn l., Horn r., 5, 45,, 35, 3, 5) are also available separately (FD). Prices upon request Please choose the clamping system tandard-equipping: < kg QuickLock > kg safety pins Also available: ROL-ystem see pages 8-83 for more information. 4Cr: 9-5 N/mm only for 55 mm (.65 in) segm. Article on stock Please ask for delivery time kg =. Pounds (lb) = 35.7 Ounzes (oz) mm = 3.94 Inch (in) =.33 Feet (ft) Articles on stock Please note that delivery time depends on your location. 85
7 R 86 Punches TPR57.86.R-A (.79) 8 kn/m max. 5 mm 9.68 in.5 kg 5 mm 9.84 in 6.3 kg 55 mm.65 in 3.8 kg TPR37.86.R (.79) 5 kn/m max. 55 mm.8 in 3. kg 55 mm.65 in 4.6 kg 4Cr: 9-5 N/mm 57 (6.8) (.47) 8 5 mm 49. in 3.3 kg 5 mm 8.7 in 5.3 kg 55 mm.39 in 63.8 kg 35 mm.8 in 76.3 kg 5 mm in.3 kg 5 mm 49. in 3.3 kg 5 mm 8.7 in 5.3 kg 55 mm.39 in 63.8 kg 35 mm.8 in 76.3 kg 5 mm in.3 kg 37 (9.33) 97 (7.76) 55 (.7) 8 86 R (.39) egments of (3,,, Horn l., Horn r., 5, 45,, 35, 3, 5) are also available separately (FD). Prices upon request 8 4Cr: 9-5 N/mm only for 55 mm (.65 in) segm. 86 R (.39) TPR56.86.R (.79) 8 kn/m max. 5 mm 9.68 in 33. kg 5 mm 9.84 in 6.5 kg 55 mm.65 in 36.3 kg TPR56.86.R-A (.79) 8 kn/m max. 5 mm 9.68 in 8.5 kg 5 mm 9.84 in.5 kg 55 mm.65 in 3.4 kg 56 (.8) (8.66) 5 (.5) 5 mm 49. in 8.5 kg 5 mm 8.7 in 36. kg 55 mm.39 in 89. kg 35 mm.8 in. kg 5 mm in 68. kg 8 5 mm 49. in 8.5 kg 5 mm 8.7 in 36. kg 55 mm.39 in 69. kg 35 mm.8 in.3 kg 5 mm in 67.3 kg 56 (.8) (8.66) 3 (.6) 5 mm 49. in 6.5 kg 5 mm 8.7 in.5 kg 55 mm.39 in 7.5 kg 35 mm.8 in 5.5 kg 5 mm in.5 kg 8 5 mm 49. in 6.5 kg 5 mm 8.7 in.5 kg 55 mm.39 in 7.5 kg 35 mm.8 in 5.5 kg 5 mm in.5 kg egments of (3,,, Horn l., Horn r., 5, 45,, 35, 3, 5) are also available separately (FD). Prices upon request egments of (3,,, Horn l., Horn r., 5, 45,, 35, 3, 5) are also available separately (FD). Prices upon request 8 4Cr: 9-5 N/mm 4Cr: 9-5 N/mm 8 only for 55 mm (.65 in) segm. only for 55 mm (.65 in) segm. 86 R (.39) 86 R (.39). (.) 86
8 R 8 Punches TPR.8.R (.79) 8 kn/m max. 55 mm.8 in 9. kg 55 mm.65 in.3 kg TPR37.8.R (.79) 8 kn/m max. 55 mm.8 in 9.7 kg 55 mm.65 in. kg 4Cr: 9-5 N/mm 4Cr: 9-5 N/mm (7.87) 3 (.8) 8 37 (9.33) 97 (7.76) 3 (.8) 8 3 R R (.39) 8 R (.39) Please choose the clamping system tandard-equipping: < kg QuickLock > kg safety pins Also available: ROL-ystem see pages 8-83 for more information. Article on stock Please ask for delivery time kg =. Pounds (lb) = 35.7 Ounzes (oz) mm = 3.94 Inch (in) =.33 Feet (ft) Articles on stock Please note that delivery time depends on your location. 87
9 R Punches TPR57..R 57 (6.8) R (.39) (.79) 8 TPR57..R4 7 kn/m max. 3 kn/m max. 5 mm 9.68 in 5. kg 5 mm 9.84 in 7.5 kg 55 mm.65 in 6.5 kg 5 mm 49. in 37.5 kg 5 mm 8.7 in 6.5 kg 55 mm.39 in 77. kg 35 mm.8 in 9. kg 5 mm in.5 kg 5 mm 49. in 37.5 kg 5 mm 8.7 in 6.5 kg 55 mm.39 in 76.5 kg 35 mm.8 in 9. kg 5 mm in.5 kg egments of (3,,, Horn l., Horn r., 5, 45,, 35, 3, 5) are also available separately (FD). Prices upon request 57 (6.8) R 4 (.57) (.79) 4Cr: 9-5 N/mm 4Cr: 9-5 N/mm only for 55 mm (.65 in) segm. 8 5 mm 9.68 in. kg 5 mm 9.84 in 6. kg 55 mm.65 in 3. kg 5 mm 49. in 3. kg 5 mm 8.7 in 49. kg 55 mm.39 in 6. kg 35 mm.8 in 73. kg 5 mm in 97. kg 5 mm 49. in 3. kg 5 mm 8.7 in 49. kg 55 mm.39 in 6. kg 35 mm.8 in 73. kg 5 mm in 97. kg egments of (3,,, Horn l., Horn r., 5, 45,, 35, 3, 5) are also available separately (FD). Prices upon request only for 55 mm (.65 in) segm. TPR37..R3 (.79) 3 kn/m max. 55 mm.8 in 8.8 kg 55 mm.65 in. kg 4Cr: 9-5 N/mm TPR56..R4 (.79) 3 kn/m max. 5 mm 9.68 in 6. kg 5 mm 9.84 in 3.5 kg 55 mm.65 in 8.7 kg 37 (9.33) 8 56 (.8) (8.66) 8 5 mm 49. in 68. kg 5 mm 8.7 in. kg 55 mm.39 in 38. kg 35 mm.8 in 65. kg 5 mm in 9. kg 5 mm 49. in 68. kg 5 mm 8.7 in. kg 55 mm.39 in 38. kg 35 mm.8 in 65. kg 5 mm in 9. kg 8 egments of (3,,, Horn l., Horn r., 5, 45,, 35, 3, 5) are also available separately (FD). Prices upon request 8 4Cr: 9-5 N/mm R 3 (.8) R 4 (.57) only for 55 mm (.65 in) segm. 88
10 R 8 Punches TPR57.8.R 57 (6.8) 8 R (.39) (.79) Please choose the clamping system tandard-equipping: < kg QuickLock > kg safety pins Also available: ROL-ystem see pages 8-83 for more information. 8 kn/m max. 5 mm 9.68 in. kg 5 mm 9.84 in 5. kg 55 mm.65 in 5 mm 49. in 5. kg 5 mm 8.7 in 4. kg 55 mm.39 in 5. kg 35 mm.8 in 6. kg 5 mm in 8. kg 5 mm 49. in 5. kg 5 mm 8.7 in 4. kg 55 mm.39 in 5. kg 35 mm.8 in 6. kg 5 mm in 8. kg egments of (3,,, Horn l., Horn r., 5, 45,, 35, 3, 5) are also available separately (FD). Prices upon request 4Cr: 9-5 N/mm TPR76.8.R only for 55 mm (.65 in) segm.. kg 75.8 (6.9) 7 (.76) 8 R (.39) (.79) (.36) 4 (.94) 8 8 kn/m max. 5 mm 9.68 in 5. kg 5 mm 9.84 in 7.5 kg 55 mm.65 in 5 mm 49. in 37.5 kg 5 mm 8.7 in 6.5 kg 55 mm.39 in 76.5 kg 35 mm.8 in 9.5 kg 5 mm in.5 kg 5 mm 49. in 37.5 kg 5 mm 8.7 in 6.5 kg 55 mm.39 in 76.5 kg 35 mm.8 in 9.5 kg 5 mm in.5 kg egments of (3,,, Horn l., Horn r., 5, 45,, 35, 3, 5) are also available separately (FD). Prices upon request 4Cr: 9-5 N/mm 6.5 kg only for 55 mm (.65 in) segm. 3 R TPR37.8.R kn/m max. TPR56.8.R kn/m max. 37 (9.33) 97 (7.76) (.79) 4 (.94) 8 55 mm.8 in 5. kg 55 mm.65 in 6. kg 4Cr: 9-5 N/mm 56 (.8) (8.66) (.79) 3 (.8) 8 5 mm 9.68 in 5. kg 5 mm 9.84 in 5. kg 55 mm.65 in 7.5 kg 5 mm 49. in 6.5 kg 5 mm 8.7 in.5 kg 55 mm.39 in 7.5 kg 35 mm.8 in 5.5 kg 5 mm in.5 kg 5 mm 49. in 6.5 kg 5 mm 8.7 in.5 kg 55 mm.39 in 7.5 kg 35 mm.8 in 5.5 kg 5 mm in.5 kg 8 egments of (3,,, Horn l., Horn r., 5, 45,, 35, 3, 5) are also available separately (FD). Prices upon request 8 4Cr: 9-5 N/mm 8 R (.39) 8 R (.39) only for 55 mm (.65 in) segm. Article on stock Please ask for delivery time kg =. Pounds (lb) = 35.7 Ounzes (oz) mm = 3.94 Inch (in) =.33 Feet (ft) Articles on stock Please note that delivery time depends on your location. 89
11 R 8 Punches TPR76.8.R kn/m max. (.79) 5 mm 9.68 in 4. kg 5 mm 9.84 in. kg 55 mm.65 in 6.4 kg 76 (.87) (9.45) (.36) 4.5 (.96) 8 5 mm 49. in. kg 5 mm 8.7 in 98.4 kg 55 mm.39 in.4 kg 35 mm.8 in 46.4 kg 5 mm in 94.4 kg 5 mm 49. in. kg 5 mm 8.7 in 98.4 kg 55 mm.39 in.4 kg 35 mm.8 in 46.4 kg 5 mm in 94.4 kg egments of (3,,, Horn l., Horn r., 5, 45,, 35, 3, 5) are also available separately (FD). Prices upon request 8 4Cr: 9-5 N/mm 7 (.76) 8 R (.39) Please choose the clamping system tandard-equipping: < kg QuickLock > kg safety pins Also available: ROL-ystem see pages 8-83 for more information. only for 55 mm (.65 in) segm. Rolleri Videos find updated and helpful videos at: videos/overview 9
12 R 8 /4 Hemming Punches TPR.P F 55 mm.67 in 9.4 kg 495 mm 9.49 in 8.9 kg TPR.P F 55 mm.67 in 9.4 kg 495 mm 9.49 in 8.9 kg 4Cr: 9-5 N/mm 4Cr: 9-5 N/mm (7.68) 55 (6.) 5 (.98) 95 (7.68) 55 (6.) 5 (.98) 3 R (.) 8 (.) TPR.P TPR.P Cr: 9-5 N/mm 4Cr: 9-5 N/mm 8 8 A X 58 (.8) 58 (.8) 8 R.6 (.4) 4 R.6 (.4) F 55 mm.67 in 5.5 kg 495 mm 9.49 in 9.3 kg F 55 mm.67 in 5.5 kg 495 mm 9.49 in 9.5 kg 8 95 (7.68) 55 (6.) 6 (.) 95 (7.68) 55 (6.) 6 (.) (.39) (.47) 58 (.8) 4 R.6 (.4) Only for thin material Hemming Dies see page 8 58 (.8) 4 R.6 (.4) 8 Example of application 8 kn/m max. kn/m max. mm in A mm A in R.45 Kgf/mm t/m R.7 Kgf/mm t/m mm in A mm A in R.45 Kgf/mm t/m R.7 Kgf/mm t/m Article on stock Please ask for delivery time kg =. Pounds (lb) = 35.7 Ounzes (oz) mm = 3.94 Inch (in) =.33 Feet (ft) Articles on stock Please note that delivery time depends on your location. 9
13 R Z-Profile Tools TPZ (.57) kn/m max. 835 mm 3.87 in 46. kg 45 mm 6.34 in 3. kg Z- Profile Tool Inserts / 5 / / 9 Z kn/m max. C45: 5-7 N/mm C45: 5-7 N/mm Z α 3 (4.84) 37 (.46) α 3 (.9) (.79) 73 (.87) 3 (.5) 46 (.8) Please choose the clamping system tandard-equipping: < kg QuickLock > kg safety pins Also available: ROL-ystem see pages 8-83 for more information. Model Z mm Z in α * mm * inch Weight Weight CEZ kg 5.5 kg CEZ kg 5.5 kg CEZ kg 5.5 kg CEZ kg 5.5 kg CEZ./ kg 5.5 kg CEZ.5/ kg 5.5 kg CEZ./ kg 5.5 kg CEZ.5/ kg 5.5 kg 835 mm / 3.87 in CEZ kg 5. kg CEZ kg 5. kg CEZ kg 5. kg CEZ kg 5. kg CEZ kg 5. kg CEZ kg 5. kg CEZ kg 5. kg CEZ kg 5. kg * Fe Rmax = 4 Kg/mm kn/m max. Z α C45: 5-7 N/mm 45 (.77) 5 (.98) 45 mm / 6.34 in CEZ kg 5. kg CEZ kg 5. kg CEZ kg 5. kg Z- Profile Tool Inserts 9 Articles on stock Please note that delivery time varies according to your location. 3 (.9) Model Z mm Z in α * mm inch * Weight Weight CEZ kg 6.5 kg CEZ kg 6.5 kg 835 mm / 3.87 in 45 mm / 6.34 in CEZ kg 6.5 kg CEZ kg 6.5 kg CEZ kg 6.5 kg CEZ kg 6.5 kg CEZ kg 6.5 kg * Fe Rmax = 4 Kg/mm 9
14 R Radius punches TPR (5.63).5 (4.4).5 (.59) F kn/m max. TPR36.5 kn/m max. 55 mm.67 in 8. kg 55 mm.67 in 5. kg 495 mm 9.49 in For Radius tools with R-R5 (TOP.C-TOP.C5) see below 7. kg 4Cr: 9-5 N/mm 4Cr: 9-5 N/mm 36 (5.35) (3.94) 36 (.4) F 495 mm 9.49 in For Radius tools with R5-R (TOP.C5-TOP.C) see below 3.7 kg 3 R R R 5 TOP.C TOP.C5 Do you prefer the QuickLock or ROL- ystem? end us an or give us a call R 5 TOP.C5 TOP.C R Radius punches: R- Radius Punches by Rolleri also sectioned on stock Take advatage of this flexibility Material C53 induction hardened -6 HRc C53: 6-7 N/mm kn/m max. Model R mm R in Weight Weight TOP.C.39.3 kg.7 kg TOP.C kg.8 kg 55 mm /.67 in 495 mm / 6.34 in TOP.C kg 3.8 kg TOP.C kg 4.7 kg TOP.C kg 6.6 kg TOP.C kg 7.5 kg TOP.C kg.3 kg TOP.C kg 5. kg TOP.C.57.7 kg 9.5 kg Article on stock Please ask for delivery time kg =. Pounds (lb) = 35.7 Ounzes (oz) mm = 3.94 Inch (in) =.33 Feet (ft) Articles on stock Please note that delivery time depends on your location. 93
15 R Radius Tools TPR-4 8 kn/m max. 83 mm 3.68 in 7. kg 4 mm 6. in 9. kg For Radius tools with R8-R5 (C3.8-C7.5) and hemming tool (E 3.) see below E3. 8 kn/m max mm 3.87 in 3.5 kg (.55) 45 mm 6.34 in.7 kg M8 Hemming tool (.87) 7 (.67) 3 (.8) C45: 5-7 N/mm (5.5) (.79) C45: 5-7 N/mm (.57) 4 (.55) Radius Tool: Ø 6- mm ( in) H M8 Ø C45: 5-7 N/mm Model Ø mm Ø in H mm H in 835 mm / 3.87 in Weight 8 kn/m max. 45 mm / 6.34 in Weight C kg. kg C kg. kg C kg. kg Radius Tool: Ø 5- mm ( ) A H 4 (.55) M8 Ø C45: 5-7 N/mm 8 kn/m max. Model Ø mm Ø in H mm H in A mm A in Weight Weight C kg. kg C kg.8 kg C kg.4 kg 835 mm / 3.87 in 45 mm / 6.34 in C kg 3.5 kg C kg 4.7 kg C kg 6.7 kg C kg. kg C kg.5 kg C kg 7. kg C kg.7 kg 94
16 R Punch Extensions AD (.79) 5 kn/m max. 5 mm 5.9 in 7. kg 35.8 (.4) 4Cr: 9-5 N/mm (3.94) (.36) 3 R Punch Adapters AD (.79) C45: 5-7 N/mm kn/m max. 5 mm 5.9 in 3. kg 5 (.97) (4.7) (.57) 4 (.55) Example of application For more Adpaters see pages -5 Article on stock Please ask for delivery time kg =. Pounds (lb) = 35.7 Ounzes (oz) mm = 3.94 Inch (in) =.33 Feet (ft) Articles on stock Please note that delivery time depends on your location. 95
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