SHAFT SEALS WITH PTFE COATING TCJ
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1 SHAFT SEALS WITH PTFE COATING TCJ DESCRIPTION The TCJ profile is a shaft seal composed of a single metal cage with a rubber coating, PTFE-coated double sealing lip and integrated spring. ADVANTAGES Very good static sealing Very good thermal expansion compensation Greater roughness is allowed in the housing Reduced risk of corrosion Waterproofing for low and high viscosity fluids, and for environments with little lubrication Modern primary sealing lip with low radial forces Protection against undesirable air contaminants Bonded PTFE tape for a low friction coefficient that tolerates greater speeds APPLICATIONS Environments with little lubrication MATERIALS Rubber ACM Shore A EPDM Shore A FKM Shore A HNBR Shore A NBR Shore A Lip adhesion PTFE Metal cage Steel - AISI 1010 Spring Steel - AISI Stainless steel - AISI 316 SEAL DESIGN Tolerance for the outside diameter of the seal (ØD) Apparent metal cage Rubber coating Coating with grooves ØD / / / < ØD / / / < ØD / / / < ØD / / / < ØD / / / < ØD / / / < ØD / / / Roundness tolerance Apparent metal cage Rubber coating ØD < ØD < ØD < ØD < ØD % of the outside diameter < ØD % of the outside diameter < ØD Tolerance for the inside diameter of the seal (Ød) Free and without constraint, the inside diameter of the sealing lip is always smaller than the diameter of the shaft. The pre-tightening or interference denotes the difference between these two values. Depending on the shaft diameter, the diameter of the sealing lip is generally considered to be less, between 0.8 and 3.5 mm. QUALITY & EXPERTISE FOR YOUR SEALING NEEDS
2 TECHNICAL DATA Speed / Pressure ratio 0,12 0,10 0,08 Pressure (MPa) 0,06 0,04 0, Peripheral speed (m/s) Linear speed calculation: [shaft Ø (mm) x speed (rpm) x π] s (m/s) = 60,000 Temperature / Media Mineral oils Fire-resistant fluids Other fluids Temperature range Media Maximum temperature depending on the materials ACM AEM EPDM FKM HNBR NBR VMQ Oils for motors +130 C +130 C +170 C +130 C +100 C +150 C Oils for gearboxes +120 C +130 C +150 C +110 C +80 C +130 C Oils for hypoid gears +120 C +130 C +150 C +110 C +80 C ATF oils +120 C +130 C +170 C +130 C +100 C Hydraulic oils +120 C +130 C +150 C +130 C +90 C Greases +130 C +100 C +90 C HFA group - Emulsion with more than 80% water HFB group - Opposite solution (water in oil) HFC group - Polymer aqueous solution HFD group - Water-free synthetic fluids +70 C +70 C +60 C +70 C +70 C +60 C +60 C +70 C +70 C +150 C EL + L heating oil +100 C +90 C Air +150 C +150 C +150 C +200 C +130 C +100 C +200 C Water +150 C +100 C +100 C +90 C Water for washing +130 C +100 C +100 C +90 C Min. -25 C -40 C -45 C -20 C -30 C -30 C -60 C Max C +150 C +150 C +200 C +150 C +100 C +200 C
3 Eccentricity (mm) L1 10 / 20 L2 R2 max Ø D1 H8 20 / 30 R Ø d3 Ø d1 h11 SHAFT DESIGN Shaft hardness Shaft run out Rotation speed Hardness in HRC s 4.0 m/sec 45 HRC 4.0 < s 10.0 m/s 55 HRC s > 10.0 m/sec 60 HRC Surface roughness Ra 0.1 to 0.4 µm Rz 1.0 to 4.0 µm Rmax 6.3 µm Shaft tolerance Shaft run-out (mm) 0,4 0,3 0,2 0, Shaft speed (r.p.m) VMQ NBR - HNBR - ACM - AEM - FKM PTFE Ød1 (mm) Tolerance h11 (mm) Ød / < Ød / < Ød / < Ød / < Ød / < Ød / < Ød / < Ød / < Ød / < Ød / < Ød / < Ød / < Ød / 0 Chamfer and radius Eccentricity 0,4 0,3 0,2 0, (mm) Ød1 (mm) Chamfer diameter Ød3 (mm) Radius R (mm) Ød Ød < Ød Ød < Ød Ød < Ød Ød < Ød Ød < Ød Ød < Ød Ød < Ød Ød < Ød Ød < Ød Ød
4 L1 10 / 20 L2 R2 max Ø D1 H8 20 / 30 R Ø d3 Ø d1 h11 HOUSING DESIGN Surface roughness Ra 1.6 to 6.3 µm Rz 10.0 to 25.0 µm Rmax 25.0 µm Housing tolerance Tolerance H8 (mm) 3.0 < ØD / < ØD / < ØD / < ØD / < ØD / < ØD / < ØD / < ØD / < ØD / < ØD / < ØD / < ØD / < ØD / Housing radius and width Height H1 (mm) L2min (H1 x 0.85) Width L1min (H1 x +0.3) Radius R2 max (mm)
5 DIMENSIONS Part number Ød1 h11 ØD1 H8 Seal height H1 TCJ 17 x 27 x TCJ 17 x 35 x TCJ 18 x 30 x TCJ 18 x 32 x TCJ 20 x 32 x TCJ 20 x 36 x TCJ 20 x 37 x TCJ 20 x 37 x TCJ 20 x 40 x TCJ 20 x 40 x TCJ 20 x 40 x TCJ 22 x 33 x TCJ 22 x 35 x TCJ 22 x 38 x TCJ 22 x 40 x TCJ 22 x 40 x TCJ 23 x 38 x TCJ 25 x 37 x TCJ 25 x 38 x TCJ 25 x 40 x TCJ 25 x 44 x TCJ 25 x 45 x TCJ 25 x 48 x TCJ 28 x 38 x TCJ 28 x 40 x TCJ 28 x 50 x TCJ 30 x 40 x TCJ 30 x 44 x TCJ 30 x 45 x TCJ 30 x 50 x TCJ 30 x 72 x TCJ 32 x 40 x TCJ 35 x 70 x TCJ 36 x 52 x TCJ 38 x 58 x TCJ 40 x 55 x TCJ 40 x 72 x TCJ 45 x 65 x TCJ 45 x 67 x TCJ 50 x 72 x TCJ 50 x 90 x TCJ 54 x 70 x TCJ 55 x 72 x TCJ 60 x 80 x TCJ 60 x 110 x TCJ 60 x 125 x TCJ 100 x 140 x TCJ 110 x 140 x TCJ 110 x 165 x TCJ 150 x 180 x FRANCE JOINT SAS Zone Artisanale Le Mortier - B.P Cugand Montaigu Cedex - France Ph. +33 (0) Fax +33 (0) contact@francejoint.fr - Website:
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