press brake tools

Transcription

1 press brake tools

2 Content Durable, high-class and tailored exactly to customers' needs. Or quite simply just damn good! These are the words that we use when our customers ask us to describe Aliko's press brake tools. And why wouldn't we, because every word is true. We want to be simply the best in our field, and in press brake tools we are one of a kind. All Aliko tools are manufactured of high-class material. They are hardened, so the durability and accuracy are top quality. Our own production ensures that our deliveries always match the order. We sell only what our customers truly need. We even design the right tool for customer's needs from the very beginning, if needed. We are celebrating our th anniversary this year (2018). During these years the world has changed a lot, and so has Aliko. However, our key goal has remained unchanged over the decades; customer satisfaction. We take responsibility for every sold product, service and project; our customers can always rely on us. We always take care of every delivery all the way, even in challenging moments. Always. Our staff is an excellent mix of professionals; from those with several decades of experience to the young ones full of enthusiasm; from designers to doers and from blue-collar workers and bosses. Each equally important to Aliko. Aliko Oy Ltd is a family business and the family is all this gang. Our senior staff members smoothly pass on their knowhow over to the younger generation, and we all cherish our long relationships with customers. No client or order is too small for us. Together, our customers are the foundation of our operations. We welcome even the most demanding challenges; we are brave and capable. Contact us and see for yourself! Lower tools 5 1V lower tools 5 Wila 1V lower tools 6 Wila 1V lower tools 30 7 Wila 1V lower tools 80 7 Promecam 1V lower tools 8 Promecam 1V lower tools 30 9 Promecam 1V lower tools V lower tools with rollers 10 Multi-V lower tools 11 Upper tools 12 Sectioning 12 Upper tool fixtures Standard models 14 Punch frames, IK and TK fixture 16 eplaceble punch tips, IK and TK fixture 17 Upper tool special features 18 Upper tool adapters 19 Lower tool adapters 19 Mechanical adjustable lower tool 20 CNC adjustable lower tool 21 Aliko CNC high precision crowning, narrow 22 Aliko CNC high precision crowning, table model 23 Pneumatic lower tool holder 24 Aliko history 27 Looking forward to serving you, The Aliko team

3 5 years more varied solutions for bending Aliko supplies press brake tools according to the customers needs. The tool fastening and length are made to fit the customers machine requirements. All ALIKO press brake tools are made from 42CrMo4 material, are well polished and hardened. We guarantee that ALIKO tools are always of best quality and wear-resistant. We constantly stock a wide variety of shear blades and press brake tools. For more information: , tools@aliko.fi 1V lower tools material 42CrMo4 steel finishing fully hardened and polished challenging shapes possible to bend with a narrow 1 V lower tool length minimum 10 mm, maximum press brakes working width speed self-centering fixture enables usage of sectioning and minimizes setup time significantly pneumatic tool holder (page 24) pneumatic lower tool holder, especially designed for 1 V Wila lower tools. Makes lower tool change quick and easy. sectioning available to all models special sizes in this section we present a few examples of Wila and Pomecam lower tools. If you didn't find a suitable tool in the standard models, we will design and manufacture it for You. Please send your FQ to tools@aliko.fi Aliko lower tools are also available in sections ALIKO-retrofit solutions - more productivity for bending retrofit solutions for all kind of press brakes electricity and hydraulic replacements Cybelec control replacements modification of the back gauge, adding new axes CNC crowning systems fast clamping systems for press brake tools laser safety equipments other services 1V lower tools fixtures Wila x 20 mm Promecam x 20 mm ALIKO innovations: variable die tools: CNC and manual upper tool solutions: punch holders + lots of punch tips On the photo: ALIKO Giant SP biggest delivery to Baltic States at

4 6 7 Wila 1V lower tools º V-opening with angle, page 6 V-opening with 30 and 80 angle, page 7 sectioning available to all models pneumatic lower tool holder, especially designed for 1V Wila lower tools, makes lower tool change fast and easy rollers in V-opening corners are also possible if you didn't find a suitable tool in the standard models, we will design and manufacture it for You please send your FQ to tools@aliko.fi Model (WαHV) V-opening, mm D - width, mm H - height, mm F, max ton/m 90 F, max ton/m W /30 50 W /30 50 W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W H D V Wila 1V lower tools 30º Model (WαHV) V-opening, mm D - width, mm H - height, mm F, max ton/m 90 W W W3065 W W W W W W W W30100 W W W W Wila 1V lower tools 80º Model (WαHV) V-opening, mm D - width, mm H - height, mm F, max ton/m 80 W W W W W W W W W W W W W W W W W W W W W W If you didn't find a suitable tool in the standard models, we will design and manufacture it for You. Please send your FQ to tools@aliko.fi

5 8 9 Promecam 1V lower tools º V-opening with angle, page 8 V-opening with 30 and 80 angle, page 9 sectioning available to all models rollers in V-opening corners are also possible if you didn't find a suitable tool in the standard models, we will design and manufacture it for You please send your FQ to tools@aliko.fi Model (PαHV) V-opening, mm D - width, mm H - height, mm F, max ton/m 90 F, max ton/m P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P H D V Promecam 1V lower tools 30º Model (PαHV) V-opening, mm D - width, mm H - height, mm F, max ton/m 90 P P P3065 P P P P P P P P30100 P P P P Promecam 1V lower tools 80º Model (PαHV) V-opening, mm D - width, mm H - height, mm F, max ton/m 80 P P P P P P P P P P P P P P P P P P P P P P If you didn't find a suitable tool in the standard models, we will design and manufacture it for You. Please send your FQ to tools@aliko.fi

6 V2 D V lower tools with rollers In this section we present a few examples of 1V lower tools with rollers. If you didn t find a suitable tool in the standard models, just give us your specs and we produce it for You! Multi-V lower tools measurements multi-v lower tools are manufactured by request in wide range (D) x 350x350 mm material 42CrMo4 steel finishing fully hardened and polished length machine's working width features V-openings can be manufactured with -85 angle. External measurements of the tool determine the maximum opening rollers or not? Aliko Oy Ltd manufactures also lower tools with hardened rollers in corners. ollers make working easier. Pay attention, that rollers in the corners make the tool wider P72623_W_H65_V30, weight 34 kg/m F max: P72625_W_H120_V1, weight 145 kg/m F max: 270 D V1 V5 D V3 D V1 V2 P72619_W_H80_V, weight 53 kg/m F max: P72626_W_H170_V200, weight 283 V4 V3 Multi-V lower tool without rollers V7 V4 V6 Multi-V lower tool with rollers Please determine all details for your tool: V-openings the angles of the V-openings external measurements usage of rollers Write all the details up and send a FQ to Aliko s tool sales: tools@aliko.fi P72624_W_H100_V80, weight 83 kg/m F max: P72627_W_H200_V250, weight 377

7 12 Upper tools In this section we present ALIKO upper tools in different fixtures. These models are already designed and in use at our customers. material 42CrMo4 steel finishing fully hardened and polished sectioning available for all models as presented below variable fixtures can be designed for all models If you didn't find a suitable tool in the standard models, we will design and manufacture it for You. Please send your FQ to tools@aliko.fi Sectioning Aliko press brake tools are also available in sections these tools are suitable especially for sheet metal work and for precise box bending the same sectioning is available both in upper and lower tools this is an example of tools' sectioning Upper tool fixtures Aliko upper tools are available for all upper tool fixtures: most common fixtures are Wila (W), Promecam (P), Bystronic (B), Ursviken (U), Aliko (A), hydraulic Aliko (H) and T-style Aliko Aliko Oy Ltd manufactures also fixtures for Jaromet-, FinnPower-, Safan-, Donevell-, Virtanen- and LVD-styles , Wila fixture W Promecam fixture P Bystronic fixture B ,5 5, Ursviken fixture U Aliko fixture A Hydraulic Aliko fixture H

8 Upper tools: standard models Upper tools: standard models 20 Straight upper tool P72321 Upper tool angle, α 30 Upper tool radius 1 10 Gooseneck upper tool P72441_80 Upper tool angle, α 80 Upper tool radius Height H, mm F max, ton/m Width D, mm Height H, mm F max, ton/m Width D, mm Almost straight upper tool P712 Upper tool angle, α 30 Upper tool radius Gooseneck upper tool P72321_ Upper tool angle, α Upper tool radius Height H, mm F max, ton/m Width D, mm Height H, mm F max, ton/m Width D, mm Gooseneck upper tool P72321_80 Upper tool angle, α 80 Upper tool radius 1 10 Gooseneck upper tool P72441_ Upper tool angle, α Upper tool radius Height H, mm F max, ton/m Width D, mm Height H, mm F max, ton/m Width D, mm

9 Upper tools: punch frames Upper tools with changeover punch tips are a result of continuing product development at Aliko. Upper tool system is worth considering, when you have: variable radius bendings hard materials when you need a cost-effective upper tool system In this section we present a few examples of IK- and TK-punch frames. Punch frames are also available with all upper tool fixtures. IK-fixture the most suitable for lighter loads; IK-tips are as well easier to install because of their lightness. You can attach an IK-tip to TK-fixture! TK-kiinnitys the best solution, when tips are big and heavy; TK-fastening is more secure and safety in this case For other models, send your FQ to our sales; tools@aliko.fi. Please include the number of technical drawing. IK-fixture Upper tools: punch tips Aliko punch tips are available with two different fixtures: Fixture model IK-fixture TK-fixture Minimum width 30 mm mm F max, approx. 300 ton/m 500 ton/m Min. height from fixture 30 mm mm e.g. 10 punches weight 7,95 kg/m 11,95 kg/m IK, small radiuses IK, big radiuses 19 TK, small radiuses TK, big radiuses 24 TK-fixture 1 P72412_W_H1 (gooseneck model) P714 (Aliko model) 100 P71437 (Aliko model) P72393-B_W (straight model) P71439 (Aliko model) P71438 (Aliko model) P72103_W (gooseneck model) 55 P71442 (Aliko model) Model Height, mm Width, mm adius, Model Height, mm Width, mm adius, P72080_0, ,5 P71436_1 1 P72080_ P71436_2 2 P72080_ P71436_3 3 P72080_ P71436_4 4 P72080_ P71436_6 6 P72080_ P71436_8 8 P72080_ P71436_10 10 P72080_ P71436_12 12 P72080_ P71436_15 15 P72080_ P71436_18 18 P72080_ P71436_20 20 P72080_ P71436_23 23 P72121_ P7_ P72530_ P7_ P72367_ P7_ P72447_ P7_ 70 P72367_ P7_ P72531_ P71431_ P72367_ 70 P71431_ P72122_ P71431_ 90 P72122_ P71431_ P72122_ P71431_ P72388_ P71431_ 90 P72389_ P71431_ P72390_ P71431_ P72392_ P71431_

10 Upper tools, special features Upper tool adapters Select some special features to Aliko upper tools as an option; for example horn/box tools and safety clips. Horn tools Aliko hydraulic + Promecam P72321_horn Safety clips for Wila tools TK-fixture Promecam Aliko hydraulic pneumatic TK-fixture Wila-fixture Promecam Lower tool adapters P72062 adapter for adjustable lower tool mm P73281 height extension 25 P72321_clips P729 Promecam Wila P72330 adapter for adjustable lower tool mm 158 Safety clips make a vertical tool change possible. Due to safety clips you don't have to change tools from the end of the machine. This feature allows easy, safe and fast way to change tools: extremely smooth and fast way to change tools automatic self-centering tools under 100 mm with one clip, longer ones with two clips Attention! Upper tools with safety clips, maximum weight 16 kg/tool. D The easiest way to determine the horn is with three measurements: H height radius D depth H Tools can be manufactured with horns. This feature is ideal for more complex box bendings. The shape of the horn depends on the tool model. 14 P72342 adapter WHP P724 height extension (table model) P788 bottom plate (lower tool holder)

11 Mechanical adjustable lower tool CNC adjustable lower tool V-200 General information: openings' adjustment manually with spacers strong and durable construction suitable for almost all press brakes length according to customers' needs 210 V-200 Why choose Aliko Man-MA lower tool? accurate adjustment, 10 mm gaps even 30 bendings hardened rollers in the V-opening corners provide heavy load capacities and reduce required bending force budgetary alternative to CNC adjustable die Model V-openings, mm Height, mm Max. loadability α 80, t/m P72006 V P71633 V General information: motorized operation, variable V-opening adjustment strong and durable construction suitable for almost all press brakes length according to customers' needs Why to choose Aliko CNC-MA-lower tool? accurate adjustment, 10 mm gaps quick V-openings adjustment straight from CNC-control rolls in V-openings corners to reduce tool wear and improve bending quality CNC-MA /200- and 50/300-models are customized according to customers needs Model V-openings, mm Height, mm Max. loadability α 80, t/m P72015 V Aliko CNC-MA /200 V Aliko CNC-MA 50/300 V

12 Aliko CNC high precision crowning Aliko CNC high precision crowning Narrow crowning the narrow Aliko CNC high precision crowning is available with integrated lower tool fixtures as follows: Wila mm Promecam 14 mm and mm adjustment in every 0 mm the narrow composition enables even the most challenging bendings: height 95 mm width 90 mm perfect crowning for sheet metal work fast tool mounting, automatic self-centering manufactured in 3-6 m length adjustment and correction settings from CNC control Table model crowning easy installation suits virtually all press brake models adjustment in every mm compatible with all lower tools: height mm width mm wide use of range, ideal crowning for heavy bending. manufactured in 3-14 m length adjustment and correction settings from CNC control

13 24 Pneumatic lower tool holder Advantages: fast tool change, automatic centering 1V lower tools easy to handle possible to use sectioning (pressure keys in every 50 mm) installation above crowning Tehnical information: height 85 mm width 100 mm max. loadability 300 tn/m, when the base is min. 90 mm width weight 58 kg/m plug-in for 10 mm air pressure output in both ends (6 bar pressure)

14 Finnish sheet metal knowhow since Hannu and Simo Alitalo establish Alitalon Konepaja Ky in Urjala, Finland 1978 First ALIKO guillotine shear delivery 1980 First ALIKO press brake delivery 1985 Cybelec SA s commercial agent in Finland (CNC-controls, Switzerland) 1985 A local Enterpreuner of the year award to Hannu Alitalo 1988 First ALIKO water jet cutting system delivery 1990 ALIKO welding machine 1990 The biggest press brake delivery in history ALIKO SP in Finland 1990 Deliveries ALIKO SP and ALIKO SP to Canada 1991 New company name and form Aliko Automation Oy 1994 ALIKO bending robot 1995 ALIKO plasma cutting machine Plasmaster 1995 Automation award of FMS bending cell (Finnish Society of Automation 1997 ALIKO Combi water jet-/plasma cutting machine 2000 Messer Cutting Systems GmbH, official distributor in Finland (plasma-, gas- and laser cutting machines, Germany) 2002 Aliko Oy Ltd was incorporated to parent company 2004 Strong growth in export sales 2010 Two especial delivieries ALIKO SP in Finland (new ALIKO Giant generation press brake) 2010 All company operations under Aliko Oy Ltd 2011 Company moves to Tampere, Finland 2012 Strategical decision to focus on press brake production 20 Lazer Safe Pty. Ltd., service and resale partnership (laser safety device, Australia) 2014 Innovations in Giant-sheet metal bending 2015 Biggest delivery in millennium ALIKO SP in Finland 2017 New office in Tampere, Finland 2017 CEO Stanislav Demin and Hannu Alitalo s daughters Katja Alitalo and Heidi Alitalo become co-owners 2018 Focusing on press brake production continues water jet cutting machine business was sold

15 Aliko bending force counter and more information of our products at our website: Aliko Oy Ltd Yrittäjänkulma Tampere Finland tools@aliko.fi