ACCURPRESS HYBRID Precision Forming Systems

Transcription

1 ACCURPRESS HYBRID Precision Forming Systems

2 Accurshear Original CNC Accurpress 1990 Original Accurshear 1976 Original Accurpress 1975 ABOUT US With over 40 years in the marketplace, Accurpress continues to build on its tested history to manufacture an innovative and complete line of press brakes and shears for every bending and shearing application. Proudly North American made, Accurpress leads the way with high tonnage machines, revolutionary pole bending technologies, tandem machines and robot automation. With over 19,000 machines sold to thousands of satisfied customers, Accurpress continues to build press brakes and shears to meet the demands of today s manufacturing environments. 2 Accurpress Precision Forming Systems

3 Accell Hybrid Edge Advantage Steve Hilton President While 40 years has brought huge changes to the machine tool industry, all of us at Accurpress continue to stand firm on the original foundation of quality that the company was built on. Every Accurpress machine, including the one you ll buy, is made with 100% of our best efforts. Our business depends on it and so does yours. Accurpress Precision Forming Systems 3

4 ACCURPRESS HYBRID Fast - Precise - Energy Efficient Using a combination of Electric and Hydraulic Drive Systems the Accurpress Hybrid is impressively quiet, highly efficient and utilizes the latest Accurpress motion technologies. 4 Accurpress Precision Forming Systems

5 FEATURES: High Energy Efficiency Dramatically reduces energy costs over conventional hydraulic press brake technology. Low Noise No need for a main hydraulic pump, resulting in the quietest Accurpress machine available. 73% energy savings over conventional press brakes *measurement: 500 cycles on 120 ton equivalent machines Advanced Controls Vision 3D combined with the (optional) MOSES virtual motion control creates a revolutionary new approach to running a press brake. Ultimate Accuracy Ram repeat and positional accuracies at an amazing +/ Higher Productivity Ram cycle performance is fast, maximizing productivity. Reliability Dependable, compact and intelligent press drive system with built-in Fiessler safety guarding. Accurpress Precision Forming Systems 5

6 ACCURPRESS QUALITY BUILD: Moses Projector Cover (Optional) The Moses projector is safely protected during forming by a sheet metal cover. Side Panels Quality Sheet metal panels protect the safety gauging system and give the Hybrid a signature new look. These panels swing open to allow for easy side loading of tooling and access to the safety system. Vision Drop Down Screen The Vision programming screen is built right into the Hybrid top cover panel. Rear Safety Door The backgauge area is completely protected via sliding doors and safety interlock switch. 6 Accurpress Precision Forming Systems

7 MATERIAL COMPENSATION FEATURES MATERIAL THICKNESS SENSING SYSTEM During the bending process, the Accell measures variations and inconsistencies in material thickness and then self-adjusts to maintain accurate angle performance. TEACH CROWNING The Teach Crowning feature eliminates the need to manually adjust crowning values via a crowning sensor, which measures machine deflection in realtime and automatically updates the system for the next bend. PRESSURE COMPENSATION The Accurpress Hybrid senses variations in pressure between bending with or against the material grain and senses different bend line lengths. Variations can be automatically compensated for resulting in consistent angle performance. Accurpress Precision Forming Systems 7

8 Projects the Vision Control onto the Ram for a full 3D display MOSES CONTROL This groundbreaking control gives you the powerful features of Vision directly on the Accurpress Hybrid Ram. Use the Ram like a touchscreen while Moses easily walks you through the bend process. Features: Displays 3D visual of program during forming Use the Ram as a touch screen Stunning visual clarity and detail Visual guide for tool set ups and part orientation Adjust angles and flanges quickly and easily 8 Accurpress Precision Forming Systems

9 VISION DROP DOWN SCREEN The Vision control rests safely behind the top panel for the Hybrid machine. The control can be lowered down for programming use, then raised up and out of the way when forming. Provides a safe location for control during operation Full visual display for Moses control For more details visit: Accurpress Precision Forming Systems 9

10 60 TON MODEL Rugged Build and Oversized Linear Guideways At 10,500 lbs, our 60 ton Hybrid is the heaviest single cylinder machine on the market, making it the toughest and most durable machine of its kind. Dual Screen (Optional) Convenient extra screen for file management and displaying PDF part drawings. 16 Throat Depth A large side depth increases flexibility with forming larger parts. WILA Hydraulic or Pneumatic Tool Clamping Systems Die Holder Localized mechanical adjusters and optional clamping bars in lieu of set screws Adaptable Foot Pedal Foot pedal can be extended or recessed for preferred use. Compact Design Easily relocate machine with a forklift Off Center Bending The Hybrids advanced hydraulics allow for part forming (reduced tonnage) off the ends of the machine, removing center only forming restrictions. 10 Accurpress Precision Forming Systems

11 60 TON TANDEM MODE The 60 ton model can be used with multiple machines in tandem. The machines are installed on linear rails providing easy tandem set up or separation for individual machine use. The result is a flexible Press Brake Cell that easily adapts to different applications. Accurpress Precision Forming Systems 11

12 FORMING WITH VISION The Vision Control is a ground-breaking and revolutionary press brake control software system. Vision streamlines and simplifies the bending process, giving you full control over every aspect of metal forming. FEATURES Touch screen control Automatic bend sequencing Automatic tool selection Quick tooling change Complete control over all axes Simple bump bending Special bend support such as offset, hemming and pre-bends Easily program custom tools Sketch part profile using touchscreen Easily add dimensions and angles Confirm bend sequence and tooling Begin forming 12 Accurpress Precision Forming Systems

13 VISION 3D Working with Solidworks or Inventor, Vision 3D lets you import part models into Vision for full 3D programming, bend visualization and dynamic viewing during the forming process. FEATURES Use Vision right in your Part Models Dynamic 3D Bend Simulation Use Vision 3D 3D Progams for ETS3000 For ETS3000 Accurpress Precision Forming Systems 13

14 HYBRID BACKGAUGE OPTIONS PREMIUM BACKGAUGE The Premium backgauge is Accurpress standard backgauge, available for all makes and models of Accurpress press brakes. Available in lengths from 6 to 24, the Premium backgauge is built with large section extrusions and roller carriage castings that maintain strength and accuracy over the life of the machine. The Premium backgauge is easily maintained and serviced and can be upgraded to powered R and Z1/ Z2 axes as well as manual X Prime. ELITE BACKGAUGE The Elite backgauge offers full 6 axis part gauging via 2 independent gauging platforms that are mounted on a linear rail on the back of the bed. This rugged and accurate design combined with flexible gauging options and completive pricing make the Elite backgauge your first-choice in 6-axis gauging. Rear guarding complete with gate and safety interlock switch, is installed for every Elite backgauge to meet all applicable safety standards. Finger tip contoured for tapered gauging applications PREMIUM SPECIFICATIONS X1/X2 Axis R1/R2 Axis Z1/Z2 Axis Axis Travel Distance between mm 254 mm side frames minus 16 Positioning 900 ipm 900 ipm 2,000 ipm Speed Position +/ / / Repeatability ELITE SPECIFICATIONS X1/X2 Axis R1/R2 Axis Z1/Z2 Axis Axis Travel Distance between mm mm side frames minus 24 Positioning 900 ipm 900 ipm 900 ipm Speed Position +/ / / Repeatability Holding Force 750 lbs Holding Force 750 lbs 14 Accurpress Precision Forming Systems

15 SUPREME BACKGAUGE The Supreme backgauge is Accurpress 6-Axes gauging system that meets the challenges of today s complex sheet metal parts and fast paced production environments. Constructed from a one-piece rugged steel platform that is isolated from machine ram movements, the Supreme backgauge maintains its accuracy and strength over the lifetime of the machine. Rear guarding, complete with gate and safety interlock switch, is installed for every Supreme backgauge to meet all applicable industry safety standards. ALLY BACKGAUGE Accurpress newest backgauge forms parts independently, adding automation technology to the machine. Clamping fingers safely hold the part for positioning and gauging Full 360 degree backgauge rotation Easily gauge and form angled flanges Operator involvement is significantly reduced Great for small parts Rear backgauge guarding Exclusively available for the 60-ton Hybrid model. SUPREME SPECIFICATIONS X1/X2 Axis R1/R2 Axis Z1/Z2 Axis Axis Travel Distance between mm 254 mm side frames minus 24 Positioning 1,500 ipm 1,500 ipm 1,500 ipm Speed Position +/ / / Repeatability Holding Force 1,000 lbs Full 360 Degree Rotation Clamping Fingers Accurpress Precision Forming Systems 15

16 WILA PRECISION TOOLING SYSTEMS For over 80 years, Wila has supplied trend-setting tools and accessories worldwide for press brake builders and users. Wila continues to invest in the latest bending technologies making them the smart choice for the Accurpress Hybrid machine INTRODUCING THE WILA PNEUMATIC TOOL CLAMPING SYSTEM Tools are quickly and easily clamped in place using air pressure and specialized clamping pins. This system dramatically improves tool productivity and removes the need for an existing hydraulic system, making it an ideal option for our Hybrid machines. Note: Traditional hydraulic clamping systems complete with Hydraulic Power Pack are still available. 16 Accurpress Precision Forming Systems

17 ACCURPRESS CROWNING SYSTEMS The Accurpress Crowning System provides deflection compensation over the entire bed length of the machine. Crowning adjustment is made automatically using the Vision Control and can be easily edited with manual adjustments or by using Teach Mode where real time deflection is measured and the bend program adjusts automatically. *AccurPress press brakes are compatible with other crowning systems such as Wila. Accurpress Precision Forming Systems 17

18 SHEET METAL SUPPORT SYSTEMS FRONT SUPPORT ARMS The Accurpress front support arms come in 24 and 36 lengths and are fully adjustable for different tooling heights and thicknesses. The bottom Foot Disk allows the operator to easily adjust the height of the support arm while the top support piece can be adjusted front to back depending on the desired position. These support arms are mounted on a liner rail for smooth and accurate positing left to right on the press brake. Both sizes feature angle gauging, squaring bars and disappearing stops. SHEET FOLLOWER The Accurpress Sheet Following System is a moveable support table that lifts and supports material during the bending motion. It is fully synchronized with the ram bend speed and desired angle and can support a load capacity of 500lb per sheet follower. Descent speed and activation of the Sheet Following System is fully programmable by the operator Accurpress Precision Forming Systems

19 SAFETY SYSTEMS FIESSLER The Fiessler laser guiding system is available for all Hybrid Models and protects the operator from pinch point hazard of closing tooling. The Fiessler system transmits 3 lasers across the tooling area and monitors any interference as the parts are formed. In the event of an unplanned obstruction in the laser area, the ram is immediately stopped thereby protecting the operator. REAR GUARDING Rear guarding is a standard feature for the Supreme and Ally backgauge and can be ordered as an option for the Premium backgauge. A metal wall complete with gate and safety interlock switch is installed and safely blocks operator access to the backgauge area. If the operator needs to access the back of the machine, an interlock switch is installed on the gate that will prevent the machine from turning on when the door is opened. Accurpress Precision Forming Systems 19

20 ACCURPRESS HYBRID SPECIFICATIONS A B C D E F G DISTANCE LENGTH RAM RAM OVERALL DIMENSIONS APPROX. SPEEDS POWER DRAW APPROX. LENGTH BETWEEN BED TOP BED OF RAM OPEN CLOSED THROAT APPROACH BEND RETURN SHIPPING MODEL OF BED FRAMES HEIGHT WIDTH STROKE HEIGHT HEIGHT DEPTH LENGTH DEPTH HEIGHT SPEED SPEED SPEED MAX IDLE WEIGHT NUMBER TONS (Inches) (Inches) (Inches) (Inches) (Inches) (Inches) (Inches) (Inches) (Inches) (Inches) (Inches) (In/min) (In/min) (In/min) (Kw) (Kw) (lb) 5604/H , /H , /H , /H , /H , /H , /H ,000 Overall depth of 51208/H to /H increases if MOSES 3D Virtual Control is purchased. Machine shipping widths and weights may change pending optional accessories. Specifications are subject to change without notice. Ram Open Height (C) is measured from the bottom of the ram tool holder to the top of the bed. For more information, please visit Copyright January 2017