Innovative Technologies Press Brake Series METAL FABRICATING MACHINERY. innovative technologies. Evolution II. Hybrid Press Brake
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1 Innovative Technologies Press Brake Series METAL FABRICATING MACHINERY innovative technologies. Evolution II Hybrid Press Brake H
2 Ermaksan, after half a century, is moving confidently into the future Ermaksan is proudly leaving 48 years of bright history behind and becoming, with its R & D and technological investments, one of the World leaders in its field with an innovative perspective for the 21st Century. Ermaksan is a pioneer in the industry with strong R & D, an 80,000m² modern production facility, a highly qualified team of 700 staff, manufacturing high quality, high-tech machinery for the sheet metal processing sector. M E TA L FA B R I C AT I N G M A C H I N E R Y innovative technologies. Our factory is equipped with the latest technology and precision CNC machines, under the supervision of expert engineers, it is able to manufacture 3,000 units of sheet metal processing machines annually. Ermaksan are one of the Worlds leading companies in the industry and Ermaksan machines are represented by exclusive dealers with strong technical support in 70 countries. Ermaksan manufactures and designs high technology, value added, environmentally friendly and energy efficient machines by continually following new trends and customer expectations, using resources efficiently and effectively moving forward confidently towards sustainable growth. High Tech CNC Machines manufactured by Ermaksan; New Generation Fiber Laser CO2 Laser Press Brake Servo Hybrid Press Brake Plasma Cutting Machine Punch Press Shear Cutting Iron Worker
3 NEW Hybrid Press Brake Less energy... More power... * Demand for Economical Machines is increasing due to rising Global energy prices. Ermaksan recognizes that customers are becoming more aware of their social responsibility. Customers want efficient, ecofriendly manufacturing that is both beneficial to the environment and their profit margins. With this in mind, Ermaksan has used its 30 years experience in press brake manufacturing to present to you; the new generation Evolution II hybrid press brake series. With 3D feature, 17 touch screen control panel * In conventional press brake machines, energy is consumed even in standby mode but Evolution II press brake only uses energy whilst it is bending. ECO FRIENDLY Durable Body, The new integrated hood provides high protection and safety.
4 ADVANTAGES The Fastest: 20 mm/sec It is a fast operating press brake using servo motors and highly efficient pump. Quietest in its class: 3db Noiseless (3db). The lowest noise level among its competitors. (TÜV-SÜD certified). The Most Accurate: 0,01 mm The new generation Evolution series press brake has high bending accuracy between +/- 0,01 mm. Eco Friendly The new series press brakes are eco-friendly using comparably less energy than a standard pressbrake. 3x longer system life System and pump have 3 times longer lifespan due to high quality components and smart running technology. No need to change oil for 5 years New generation press brakes are developed to require fewer oil changes. You are not required to change the oil for 5 years. 5% Energy Saving An average 5% energy saving when used in comparison to standard press brakes. Bending efficiency Highest bending efficiency is achieved as no pressure is lost through proportional valves. Oil does not heat up Oil is more durable than ever because the oil does not heat up thanks to the pumping system which does not run when the machine is idle. Flawless bending Provides flawless bending for small parts at different points. Ease of maintenance Y1 and Y2 axes have stand-alone oil tanks. Maintenance is conducted only when required making the machine easy to maintain. Reduced oil level: 95% The amount of oil used within the machine has been reduced by 95% in comparison to standard hydraulic pressbrakes of the same spec. This again helps to reduce manufacturing costs. Rapid Silent Sensitive Eco friendly Energy Rapid Silent Sensitive Eco friendly Energy saving saving Energy Consumption 95% less while idle between bends. 70% less during free fall. At least % saving when bending. (energy consumption increases as sheet thickness increases.) If delay time at end of bend is composed, then it is 84% less. 70% less consumption during return of the upper beam. EVOLUTION Series press brakes provide accurate bends even for small parts at different points thanks to high repeatability and bending precision.
5 DELEM DA T Standard Controller Closed Circuit Hydraulic System General Features: Windows operating system 3D simulation of applications before bending Standard onboard network connection 4 Mb memory product team up to 7 digits programming capacity Max. repetition of 9999 program 17 high-definition LCD coloured screen Max. 25 steps in a program (sequence) Max. 99 steps repeatability mm/inch - T/KG convert Extra USB keyboard and USB mouse connection Error messages Machine time and stroke counter Working as tandem machine Delem modular compatibility Motorised front support system Laser angle measurement Dynamic crowning No proportional valve. No hydraulic pipeline system. No oil leakage. Maintenance free. 9+9 lt. oil. 5 years oil life. Evolution series hybrid hydraulic press brakes have the highest repeatability advantage because no heating of the oil keeps oil viscosity constant. H I G H BENDING SPEED BENDING ACCURACY BENDING CAPACITY Hydraulic pistons in Evolution series hybrid hydraulic press brakes are driven by AC servo motors without the need of proportional directional valves. Having no positioning valves means a greater precision and less maintenance and at the same time no pressure losses occur.
6 Rolleri Tool Clamping Systems Technical Features (Standard / Optional) TYPE BENDING LENGTH (A) - (mm) BENDING POWER (Ton) STANDARD V-DIE OPENING (V)-(mm) 0 SHEET METAL THICKNESS (Rm=42kgf/mm2) (t)-(mm) DISTANCE BETWEEN COLUMNS (B) (mm) Y RAPID SPEED (mm/s) Y WORKING SPEED * (mm/s) Y RETURN SPEED (mm/s) CROWNING (STANDARD) TRAVEL IN X AXIS (mm) SPEED OF X AXIS (mm/s) TRAVEL IN R AXIS (mm) SPEED OF R AXIS (mm/s) Rol-1 KDS Rol-1 PN (Pneumatic) Rol-5 System Rol-1 BACKGAUGE FINGER BLOCKS NUMBER OF SHEET SUPPORT (Sliding front arms) OIL CAPACITY (lt.) 2x9 2x9 MOTOR POWER (kw) 2x4,45 2x4,45 2x,87 2x,87 2x,87 2x,87 STROKE (C) - (mm) DAYLIGHT (D) - (mm) THROAT DEPTH (E) - (mm) TABLE HEIGHT (F) - (mm) TABLE WIDTH (G) - (mm) 220 LENGTH (L) - (mm) HEIGHT(H) - (mm) Double-sided Roll 1 tool clamping Pneumatic clamping Standard Promecam type With patented WIDTH (W) - (mm) system allows tools to be inserted systems; air pressure tools can be inserted or balled type upper WEIGHT (kg) in reverse. forces the tools to fasten and centre themselves. An excellent solution for shortening set up time on removed vertically; ROL-5 clamping system eliminates difficulty of removing tools by sliding along the beam. top tolls, the tools can be inserted or removed vertically; ROL-1 clamping OPTIONAL SPEED OF TRAVEL X1,X2 AXIS (mm/s) SPEED OF TRAVEL R1,R2 AXIS (mm/s) press brakes. system eliminates SPEED OF TRAVEL Z1,Z2 AXIS (mm/s) difficulty of removing tools by sliding along the beam. * Working speed should be max. 10 mm / sec. at CE certified machines according to the EN22 norm.
7 Innovative Technologies Press Brake Series METAL FABRICATING MACHINERY innovative technologies. Evolution II - Rev03-ENG All rights reserved. Organize Sanayi Bölgesi, Lacivert Cad. No: Nilüfer, Bursa / TÜRKİYE T: (pbx) F: sales@ermaksan.com.tr /ermaksan.com.tr /ermaksanmachine /ErmaksanTV
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