Press brake tools

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1 Press brake tools

2 Durable, high-class and tailored exactly to customers needs. Or quite simply just damn good! These are the words that we use when our customers ask us to describe Aliko s press brake tools. And why wouldn t we, because every word is true. We want to be simply the best in our field, and in press brake tools we are one of a kind. All Aliko tools are manufactured of high-class material. They are hardened, so the durability and accuracy are top quality. Our own production ensures that our deliveries always match the order. We sell only what our customers truly need. We even design the right tool for customer s needs from the very beginning, if needed. We are celebrating our 40th anniversary this year (2018). During these years the world has changed a lot, and so has Aliko. However, our key goal has remained unchanged over the decades; customer satisfaction. We take responsibility for every sold product, service and project; our customers can always rely on us. We always take care of every delivery all the way, even in challenging moments. Always. Our staff is an excellent mix of professionals; from those with several decades of experience to the young ones full of enthusiasm; from designers to doers and from blue-collar workers to bosses. Each equally important to Aliko. Aliko Oy Ltd is a family business and the family is all this gang. Our senior staff members smoothly pass on their knowhow over to the younger generation, and we all cherish our long relationships with customers. No client or order is too small for us. Together, our customers are the foundation of our operations. We welcome even the most demanding challenges; we are brave and capable. Contact us and see for yourself! Looking forward to serving you, The Aliko Team

3 Content Upper tool fixtures 6 Sectioning 7 Upper tools 7 Wila upper tools, straight and gooseneck 8 Aliko upper tools, straight 9 Aliko upper tools, gooseneck 10 Ursviken upper tools, straight 11 Ursviken upper tools, gooseneck 12 Promecam upper tools, straight 13 Promecam upper tools, gooseneck 14 Upper tool tips 16 Upper tool tip holders, IK- and TK-fixture 17 Upper tools, special features 18 Lower tools, single-v 20 Lower tools, 1-v 22 Wila lower tools 22 Promecam lower tools 25 Mechanical adjustable lower tool 28 CNC adjustable lower tool 29 Aliko CNC high precision crowning, narrow 30 Aliko CNC high precision crowning, table model 31 Pneumatic lower tool holder 32 Lower tool, special features 33 Adapters for lower tools 34

4 40 years more varied solutions for bending Aliko supplies press brake tools according to the customers needs. The tool fastening and length are made to fit the customers machine requirements. All ALIKO press brake tools are made from 42CrMo4 material, are well polished and hardened. We guarantee that ALIKO tools are always of best quality and wear-resistant. We constantly stock a wide variety of shear blades and press brake tools. For more information: , tools@aliko.fi ALIKO-retrofit solutions - more productivity for bending retrofit solutions for all kind of press brakes electricity and hydraulic replacements Cybelec control replacements modification of the back gauge, adding new axes CNC crowning systems fast clamping systems for press brake tools laser safety equipments other services ALIKO innovations: variable die tools: CNC and manual for upper tools: punch holders + lots of punch tips On the photo: ALIKO Giant SP , biggest delivery to Baltic States at 2016.

5 5 Finnish sheet metal knowhow since Hannu and Simo Alitalo establish Alitalon Konepaja Ky in Urjala, Finland 1978 First ALIKO guillotine shear delivery 1980 First ALIKO press brake delivery 1985 Cybelec SA s commercial agent in Finland (cnc-controls, Switzerland) 1985 A local Enterpreuner of the year award to Hannu Alitalo 1988 First ALIKO water jet cutting system delivery 1990 ALIKO welding machine 1990 The biggest press brake delivery in history ALIKO SP in Finland 1990 Deliveries ALIKO SP and ALIKO SP to Canada 1991 New company name and form Aliko Automation Oy 1994 ALIKO bending robot 1995 ALIKO plasma cutting machine Plasmaster 1995 Automation award of FMS bending cell (Finnish Society of Automation 1997 ALIKO Combi water jet-/plasma cutting machine 2000 Messer Cutting Systems GmbH, official distributor in Finland (plasma-, gas- and laser cutting machines, Germany) 2002 Aliko Oy Ltd was incorporated to parent company 2004 Strong growth in export sales 2010 New generation of press brakes ALIKO Giant 2010 Two especial delivieries ALIKO SP in Finland 2010 All company operations under Aliko Oy Ltd 2011 Company moves to Tampere, Finland 2013 Lazer Safe Pty. Ltd., service and resale partnership (laser safety device, Australia) 2014 Innovations in Giant-sheet metal bending 2015 Biggest delivery in millennium ALIKO SP in Finland 2017 New office in Tampere, Finland 2017 CEO Stanislav Demin and Hannu Alitalo s daughters Katja Alitalo-Kotsalo and Heidi Alitalo become co-owners

6 6 Upper tool fixtures - Aliko upper tools are available for all upper tool fixtures. - Most common fixtures are Wila, Promecam, Bystronic, Ursviken, Aliko, hydraulic Aliko and T-style Aliko. - Aliko Oy Ltd manufactures also fixtures for Jaromet-, FinnPower-, Safan-, Donevell-, Virtanen- and LVD-styles. Technical drawings/fixtures / tai ,4 17 8,4 17 Wila Promecam ,5 5, Bystronic Ursviken Aliko

7 7 Sectioning of press brake tools Aliko press brake tools are also available in sections. These tools are suitable especially for sheet metal work and for precise box bending. The same sectioning is available both in upper and lower tools Upper tools In this section we present ALIKO upper tools in different fixtures. These models are already designed and in use at our customers. Technical data: - Sectioning: Available for all models as presented above - Material: 42CrMo4 steel - Finishing: Fully hardened and polished - Variable fixtures can be designed for all models Send your FQ to Aliko s sales, tools@aliko.fi. Please include the number of technical drawing.

8 8 Wila upper tools tai 37 36/37 21 Wila-fixture Wila straight upper tools P72456 Weight: 36,1 kg/m F Max: 1 ton/m P72321 Wila gooseneck upper tools Weight: 23,7 kg/m F Max: 1 ton/m P Weight: 31,7 kg/m F Max: 1 ton/m P72322 Weight: 33,1 kg/m F Max: 70 ton/m P72441 Weight: 39,7 kg/m F Max: 55 ton/m P72454 Weight: 41,4 kg/m F Max: 100 ton/m

9 Aliko upper tools Aliko-fixture Aliko straight upper tools P33144 Weight: 24,1 kg/m F Max: 125 ton/m P71322 Weight: 97,7 kg/m F Max: 200 ton/m

10 10 Aliko gooseneck upper tools P71359 Weight: 39,2 kg/m F Max: 125 ton/m P34347 Weight: 36,8 kg/m F Max: 200 ton/m P34481 Weight: 41,4 kg/m F Max: 125 ton/m P23038 Weight: 26,2 kg/m F Max: 80 ton/m P71257 Weight: 64,8 kg/m F Max: 150 ton/m

11 Ursviken upper tools ,5 5,5 5,5 Ursviken-fixture Ursviken straight upper tools P34478 Weight: 48,8 kg/m F Max: 200 ton/m P71035 Weight: 32,9 kg/m F Max: 200 ton/m P71132 Weight: 24,1 kg/m F Max: 50 ton/m P33144 Weight: 25,9 kg/m F Max: 125 ton/m

12 12 Ursviken gooseneck upper tools , P71392 Weight: 30,1 kg/m F Max: 125 ton/m P352 Weight: 31,4 kg/m F Max: 125 ton/m P34480 Weight: 36,1 kg/m F Max: 125 ton/m P35338 Weight: 36,9 kg/m F Max: 125 ton/m P51207 Weight: 70,9 kg/m F Max: 100 ton/m P71328 Weight: 85,4 kg/m F Max: 70 ton/m

13 Promecam upper tools ,4 17 Promecam-fixture Promecam straight upper tools P71358 Weight: 19,1 kg/m F Max: 100 ton/m P Weight: 9,8 kg/m F Max: 100 ton/m P72107 Weight: 12,7 kg/m F Max: 100 ton/m , P ,8 Weight: 14,5 kg/m F Max: 100 ton/m P71972 Weight: 18,5 kg/m F Max: 100 ton/m P Weight: 19,9 kg/m F Max: 100 ton/m

14 Promecam gooseneck upper tools P72377 Weight: 26,1 kg/m F Max: 100 ton/m P71242 Weight: 20,5 kg/m F Max: 50 ton/m P71305 Weight: 28,2 kg/m F Max: 100 ton/m , P70840 Weight: 12,5 kg/m F Max: 70 ton/m P71705 Weight 11,8 kg/m F Max: ton/m P72026 Weight: 20,9 kg/m F Max: 150 ton/m P32998 Weight: 30,2 kg/m F Max: 50 ton/m P72104 Weight: 20,8 kg/m F Max: 100 ton/m P71375 Weight: 27,1 kg/m F Max: 70 ton/m

15 ,3 180 P Weight: 41,4 kg/m F Max: 125 ton/m P Weight: 54,5 kg/m F Max: 50 ton/m P71367 Weight: 52,2 kg/m F Max: 50 ton/m 40 P71966 Weight: 38,3 kg/m F Max: 125 ton/m Notes:

16 16 Upper tool tips ALIKO upper tool tips are available with two different fixtures: -IK: Minimum width 30 mm F max: approx. 300 ton/m Min. height from fixture: 30 mm e.g. 10 punches weight: 7,95kg/m -TK: Minimum width 40 mm F max: approx. 500 ton/m Min. height from fixture: 40 mm e.g. 10 punches weight: 11,95kg/m IK-fixture is most suitable for lighter loads. IK-tips are easier to install ue to their lightness. TK-fixture is an ideal solution, when tips are big and heavy. You can attach an IK-tip to TK-fixture IK fixture, small radius 1-18 IK fixture, big radius 19-> TK fixture, small radius 1-23 TK fixture, big radius 24->

17 Upper tool tip holders Upper tools with changeover tips are a result of continuing product development at Aliko. Upper tool system is worth considering, when you have: - Variable radius bendings - Hard materials - When you need a cost-effective upper tool system In this section we present a few examples of IK- and TK-tip holders. For other models, send your FQ to our sales; tools@aliko.fi. Please include the number of technical drawing. Tip holders are also available with all upper tool fixtures. IK fixture P72412_W_H140 (gooseneck models) F max: 250 ton/m TK-fixture 30 P72393-B_W (straight models) F max: 250 ton/m P72103_W (gooseneck models) F max: 250 ton/m P71440 (Aliko models) F max: 250 ton/m P71437 (Aliko models) F max: 250 ton/m P71439 (Aliko models) F max: 250 ton/m

18 P71438 (Aliko models) F max: 250 ton/m P71442 (Aliko models) F max: 250 ton/m Upper tools, special features Select some special features to Aliko upper tools as an option; for example horn/box tools and safety clips. Horn tools Tools can be manufactured with horns. This feature is ideal for more complex box bendings. The shape of the horn depends on the tool model. The easiest way to determine the horn is with three measurements: - Height: H - adius: - Depht: D H D P72321_horn

19 Safety clips for Wila tools 19 Safety clips make a vertical tool change possible. Due to safety clips you don t have to change tools from the end of the machine. This feature allows easy, safe and fast way to change tools. - Extremely smooth and fast way to change tools - Automatic self-centering - Tools under 100 mm with one clip, longer ones with two clips Attention! Upper tools with safety clips, maximum weight; 16 kg/tool. P72321_clips Upper tools: Special features/examples Large punch holder Fixture + extension + punch Adapter; Aliko hydraulic + Promecam

20 Adapter; TK fixture -> Promecam Lower tools Multi-V Adapter; Aliko hydraulic -> TK fixture pneumatic Adapter; Wila-fixture -> Promecam - Multi-V lower tools are manufactured by request in wide range: x-240x Length: Machine s working width. - Features: V-openings can be manufactured with -85 angle. External measurements of the tool determine the maximum opening. - ollers or not? Aliko Oy Ltd manufactures also lower tools with hardened rollers in corners. ollers make working easier. Keep in mind, that rollers in the corners make the tool wider. - Material: 42CrMo4 steel - Finishing: Fully hardened and polished

21 28 Multi-V lower tools V1 240 V1 V V2 V5 V V4 P33440 V3 P31147 V3 V4 240 V4 115 V3 V2 28 V5 240 V3 V4 115 V1 V1 V5 240 V3 115 V3 240 V1 V1 V2 P709 V2 V2 P72211 V7 V4 V6 V7 V4 V6 Determine all details for your tool; V-openings, the angles of the V-openings, external measurements and usage of rollers. Write all the details up and send a FQ to Aliko s tool sales: tools@aliko.fi.

22 V lower tools - Challenging shapes: Possible to bend with a narrow 1 V lower tool - Length: Minimum 10 mm, maximum press brakes working width. - Speed: Self-centering fixture enables usage of sectioning and minimizes setup time significantly. - Sectioning: Available in all models, like shown on page 7. - Pneumatic tool holder: (page 32): Pneumatic lower tool holder, especially designed for 1 V Wila lower tools. Makes lower tool change quick and easy. - Material: 42CrMo4 steel - Finishing: Fully hardened and polished. - Special sizes: In this section we present a few examples of Wila and POMECAM lower tools. If you didn t find a suitable tool in the standard models, we will design and manufacture it for You. Send your FQ to: tools@aliko.fi. Wila 1V lower tools Wila-fixture 20 13

23 P71036 Weight: 32,4 kg/m F Max: 150 ton/m P72440 Weight: 65,1 kg/m F Max: 130 ton/m X V Model V mm X kg/m P72181_H80_V6 6 mm 16 mm ,1 P72181_H80_V8 8 mm 20 mm ,5 P72181_H80_V12 12 mm 26 mm ,74 P72181_H80_V16 16 mm 30 mm ,88 P72181_H80_V20 20 mm 35 mm ,51 80 P72181 X V Model V mm X ton/m kg/m P72442_H100_V40 40 mm mm ,07 P72442_H100_V mm 80 mm ,17 P72442_H100_V70 70 mm 90 mm ,04 P72442_H100_V80 80 mm 100 mm , P72442_H100_V mm 120 mm ,85 P72442

24 24 XX V Model V mm X kg/m P72182_H65_V8 8 mm 20 mm ,16 P72182_H65_V20 20 mm 35 mm ,42 P72182_H65_V40 40 mm mm ,17 P72182_H65_V50 50 mm 70 mm , P72182_H65_V mm 80 mm ,89 P72182 Model V mm X kg/m P72324_H120_V63 63 mm 103 mm ,41 P72324_H120_V75 75 mm 106 mm ,00 P72324_H120_V90 90 mm 120 mm ,00 P72324_H120_V mm 140 mm , X V P72400 Weight: 49,1 kg/m F Max: 200 ton/m P P72384 Weight: 162,8 kg/m F Max: 250 ton/m P72385 Weight: 230,5 kg/m F Max: 250 ton/m P72386 Weight: 329,9 kg/m F Max: 250 ton/m

25 Promecam lower tools 25 Promecam-fixture 20 Promecam lower tools P71302 Weight: 14,6 kg/m F Max: 50 ton/m P71303 Weight: 17,4 kg/m F Max: 75 ton/m P71304 Weight: 19,6 kg/m F Max: 100 ton/m P71984 Weight: 19,2 kg/m F Max: 100 ton/m P71985 Weight: 22,1 kg/m F Max: 180 ton/m P71206 Weight: 19,9 kg/m F Max: 40 ton/m

26 P72206 Weight: 32,7 kg/m F Max: 100 ton/m P71032 Weight: 44,6 kg/m F Max: 150 ton/m P71033 Weight: 37,9 kg/m F Max: 150 ton/m P72207 Weight: 54,1 kg/m F Max: 100 ton/m P72208 Weight: 73,4 kg/m F Max: 100 ton/m P72410 Weight: 19,6 kg/m F Max: 100 ton/m P72343 Weight: 98,8 kg/m F Max: 200 ton/m

27 Notes: 27

28 28 Mechanical adjustable lower tool General information: - V-openings adjustment manually with spacers - Strong and durable construction - Suitable for almost all press brakes mm mm Why choose Aliko Man-MA lower tool? - Accurate adjustment, 10 mm gaps - Even 30 bendings - Hardened rollers in the V-opening corners provide heavy load capacities and reduce required bending force - Budgetary alternative to CNC adjustable die 480 Model V-openings Height Max Length P72006 V mm 210 mm 300 t/m 3-14 m P71633 V40-2 mm 240 mm 400 t/m 6-14 m

29 CNC adjustable lower tool 29 General information - Motorized operation, variable V-opening adjustment - Strong and durable construction - Suitable for almost all press brakes Why to choose Aliko CNC-MA-lower tool? - Accurate adjustment, 10 mm gaps - Quick V-opening adjustment straight from CNC-control - olls in V-opening corners to reduce tool wear and improve bending quality - CNC-MA 40/200- and 50/300-models are customized according to customers needs mmm 540 Model V-opening Height Max loadability Length P72015 V mm 1 mm 200 t/m 3-8 m Aliko CNC-MA 40/200 V mm aprx t/m 6-12 m Aliko CNC-MA 50/300 V mm aprx t/m 6-14 m

30 30 Aliko CNC high precision crowning Narrow crowning - The narrow Aliko CNC high precision crowning is available with integrated lower tool fixtures as follows: - Wila 13 mm - Promecam 14 mm and mm - Adjustment in every 400 mm - The narrow composition enables even the most challenging bendings - Height: 95 mm - Width: 90 mm - Ideal crowning for sheet metal work - Fast tool mounting, automatic self-centering - Manufactured in 3-6 m length - Adjustment and correction settings from CNC control

31 31 Aliko CNC high precision crowning Table Model crowning - Easy installation. Suits virtually to all press brake models - Adjustment in every 400 mm - Compatible with all lower tools - Height: 100 mm - Width: 250 mm - Wide use of range, ideal crowning for heavy bending - Manufactured in 3-14 m length - Adjustment and correction settings from CNC control

32 32 Pneumatic lower tool holder Advantages: Quick tool change, automatic centering 1 V lower tools easy to handle Possible to use sectioning (pressure keys in every 50 mm) Installation above crowning Tehnical information: Height: 85 mm Width: 100 mm Max. loadability: 300 tn/m, when the base is min. 90 mm width Weight: 58 kg/m Plug-in for 10 mm air pressure output in both ends (6 bar pressure)

33 Lower tools: Special features/examples P72425 P71865 P72139 Flattening tool Flattening tool

34 34 Adapters P72409 (P/W) P71388 P72062 Adapter for MA-lower tool P72330 Adapter MA- mm P72342 Lower tool adapter WH40P P P73281 Lower tool height adapter

35 Aliko bending force counter and more information of our products at our website:

36 Aliko Oy Ltd Yrittäjänkulma Tampere Finland tools@aliko.fi

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