WILSON AMERICAN PRECISION

Transcription

1 WILSON AMERICAN PRECISION PRESS BRAKE SOLUTIONS GUIDE Standards, Specials and Accessories

2 PUNC 6 6 American Style Tooling 8 Acute Block Punch Acute Gooseneck Punch Arrow Punch Large Gooseneck Punch Large Gooseneck Punch Sash Gooseneck Punch Sash Gooseneck Punch Block Punch , Sash / Acute Gooseneck Punch Large Gooseneck Punch Letter Stamp 17 Large Radius older and Tip Assembly DIE V-Series Black 20 Urethane Die 22 Stage Acute Die 22 Stage Block Die 23 Stage Arrow Die 23 Large V Die 24 Urethane Pads and olders Content BENDING TICK MATERIALS 31 STAGE BENDING 21 BEND LIMIT GRAPS 32 SETS & OLDERS 25 Offset Tool 26 Flattening Blocks 26 Thrust Absorbing Flattening Die 26 Two Stage emming 27 Replacement V Blocks 28 Punch older 30 Die older Acute Punch - 30º Acute Punch - 30º Large Gooseneck Punch 75º Large Gooseneck Punch 90º, 88º Large Gooseneck Punch - 75º Large Gooseneck Punch - 90º, 88º Sash Punch - 75º Sash Punch - 90º, 88º Sash Punch - 75º Sash Punch - 90º, 88º Arrow Punch - 90º, 88º, 75º & 5.75 Block Punch 88º, 85º, 75º Large Gooseneck Punch - 90º, 88º, 75º Sash Punch - 90º, 88º, 75º Acute Punch - 30º

3 47 66 SPECIALS ACCESSORIES 48 Custom emming 50 Offset Tools 51 Adjustable Dies 51 Replaceable Shoulder Die 52 Large Radii Applications 53 Strengthening Rib, V Rib 54 Forming Applications 54 Open at 54 Window Application 54 Rod Bending 55 Stamping Application 56 Channel Applications 58 Curl Tool Set 59 Center Curl Application 59 Double Decker Tool Set 60 Special Punch Shapes 61 olders 62 Wiping and Rotary Bending 63 Deep Box Bending 63 Swing Ear Sections 64 Turret Adapter 65 C-Frame Tooling 66 and Tools 67 Measuring Tools 67 Urethane 100 Roll 68 Tool Storage Cabinets REFERENCE 69 Tip Modifications 69 Ear Piece 70 Tonnage Estimates 71 Specials Checklist 73 Air Bending Force Charts 69 Prices and product availability are subject to change without notice Wilson Tool International

4 TE WILSON TOOL DIFFERENCE Company Overview From very humble beginnings in a small manufacturing facility in St. Paul, Minnesota, Wilson Tool has added manufacturing facilities and sales channels around the world to better serve our thousands of global customers. Throughout our International expansion, our mission has never wavered - we continue to offer products and services that help you be more successful. Every product you buy, every employee with whom you communicate, and every training event you attend, are designed to help customers just like you be more successful. The products included in this catalog represent the results of over 50 years of helping customers resolve their most challenging fabrication issues. And don t be concerned if the challenge you are currently facing can t be resolved with a product included in this catalog. Give us a call and let us put our many decades of expertise to the test. We will work with you to find the best possible solution to whatever challenge you may be facing. And, as always, if you are not happy with the final solution we provide, we will either find a way to help you succeed or we will refund your money. From all of us at Wilson Tool, we thank you for the trust you have placed in us to provide products and services that are critical to your success. We look forward to your continued success as we move forward. Sincerely, Brian Robinson Wilson Enterprises 4 WILSONTOOL.COM

5 The Wilson Tool Punching Division continues to drive the industry with new levels of quality, delivery service and innovation. From the early days of Series 80 tooling to Wilson Wheels to innovative EXP technology, our punching division has been the leading innovation driver in the industry. When combined with the most experienced customer support professionals in the industry, the solutions offered from Wilson Tool continue to raise the bar on performance and innovation. Thick turret, Trumpf, Salvagnini, or any other style of punch press you may be using, Wilson Tool offers the most complete line of tooling solutions available today. PUNCING BENDING Wilson Tool s Bending Division delivers the most complete line of tooling and clamping solutions available anywhere. Period. Whether you use American, European, Wila/Trumpf style precision tooling, LVD Style or Conventional style tooling, Wilson Tool has a solution for you. Our clamping options cover these styles as well. With hydraulic push button options, quick release mechanical options, or standard manual clamps, Wilson Tool has a clamping solution for any style of machine or budget. And our custom tooling manufacturing capabilities have quickly become the envy of the industry with innovative solutions for very complex bending challenges. And with manufacturing facilities located in the USA and Canada, our delivery times to North American fabricators are the fastest in the industry. Wilson Tool s Stamping division (aka Impax Tooling Solutions) offers high quality punch and die components for the stamping industry. Innovative products such as our Accu- Lock retainer inserts, and extensive coating options combined with our worldclass customer service have enabled us to quickly grow into a world-class provider. With a direct sales force throughout North America, we deliver products straight from the factory to you, enabling the fastest deliveries in the industry. Our custom tooling expertise is second to none with many customers coming to us for their most difficult stamping challenges. STAMPING ACCESSORIES Whether you need tooling storage systems, urethane rolls, hand tools or other types of related supplies, our accessory products offer a wide range of solutions to help you be more productive. From small to large items, our accessories will help your shop be more organized and efficient. WILSONTOOL.COM 5

6 AMERICAN PRECISION PRESS BRAKE TOOLING AMERICAN PRECISION TOOLING FEATURES: Tools can be loaded by a single operator. Easy to store. Sectionalized tools come in ten different lengths. Most sectionalized punches include two ear pieces (horns). eat treat options include Nitrex and laser hardening Each tool laser marked with significant information. Special tooling available. Contact the application sales desk. Lengths longer than 36" (914.4mm) available. PRECISION MANUFACTURED FOR CONSISTENT RESULTS. Wilson American Precision press brake tooling is precision manufactured to a tolerance of +/-.0008" (.02mm) on all critical dimensions to achieve the same precision and quality associated with European style press brake tooling. Available long (36"/914.4mm), short (18"/457.2mm) and sectionalized (35.87"/911.2mm) tooling can be mixed and matched for consistent bending quality throughout multiple jobs. PUS BUTTON TECNOLOGY Load and unload tools instantly with Wilson Tool s unique click-in feature. Wilson s patented push button technology eliminates the need for special clamps, holders or dedicated upper beams, significantly reducing costly downtime. STAGE TOOLING Achieve maximum tool change over efficiency by reducing set ups and making a complete part in one handling. See page 21 for additional details. SWING EAR SECTIONS Box bending with return flanges. Ear(s) will recess/fall in left to right (not to be confused with vertical movement.) There will be approximately of relief to rotate and drop the finished part. See page 63 for additional information. Left and right ear sections shown in illustration. See this tool in action on the Wilson Tool YouTube Channel 6 WILSONTOOL.COM

7 AMERICAN PRECISION PRESS BRAKE TOOLING.625 [15.9].625 [15.9].625 [15.9] Upper Beam/Clamp [17.5] [19.1] [17.5] Punch Straight Tang Push Button Safety Tang Straight Tang Bolt-on Solid Safety Tang (Standard on all long punches) Groove (G) Tang Push Button Safety Tang ATTENTION: Upper beam/clamp opening should not exceed.531" [13.5mm]. Exceeding specified opening on upper beam/clamp opening may result in release of punch. SAFETY OOK PUS BUTTON COMPONENTS PUS BUTTON SPRING LOGO PLUG A B C D E F G DESCRIPTION A Push button for.625 C/L order spring B Push button for.687 C/L order spring C Push button for.750 C/L order spring D Push button for.875 C/L order spring E Push button for C/L order spring F Push button for C/L order spring G Push button for 1 C/L order spring Push button for C/L order spring Spring Ø.375 X.300 in length 8141 Spring Ø.360 X.438 in length Logo plug - blue Safety hook STANDARD PUNC SECTION LENGTS Inch [mm] 4.0 [101.6] 8.0 [203.2] [15.9] [25.4] [19.1] 12 [304.8] 2.0 [50.8].3.0 [76.2] [101.6] STANDARD DIE SECTION LENGTS Inch [mm] 4.0 [101.6] 8.0 [203.2] [15.9] [25.4] [19.1] 12 [304.8] 2.0 [50.8].3.0 [76.2] [101.6] SORT (S) 18" [457.2mm] LONG (L) 36" [914.4mm] SECTIONALIZED (X) " [911.2mm] WILSONTOOL.COM 7

8 30º PUNC [31.8] [31.8] PUNC [31.8] R.375 [9.5] R A.750 [19.1] [44.5] R A Ref. only 3.75" ACUTE BLOCK 5.75" ACUTE GOOSENECK 5.75" TALL ONLY Ear pieces (horns) 3.75" ACUTE BLOCK PUNC R Max Ton/ft= A Tip Radius eight Angle L S X Straight Groove inch [mm] inch [mm] L&S X G.031 [0.8] [93.0] 30 A $815 $462 $ G [1.6] [90.7] 30 A $815 $462 $ G.125 [3.2] [86.2] A $815 $462 $1200 Button Approximate Gross Weight [lbs.], unboxed Bend Limit Graph page 32 A B C D Note: Sectionalized version does not include ear pieces (horns). Ear pieces (horns) available at an additional cost. 5.75" ACUTE GOOSENECK PUNC Max Ton/. R A ft= Tip Radius eight Angle Straight Groove inch [mm] inch [ L S X L&S X G.031 [0.8] [143.8] 30 A $1315 $735 $1935 Bend Limit G [1.6] [141.5] 30 A $1315 $735 $ Graph G.125 [3.2] [137.0] A $1315 $735 $1935 page 33 Approximate Gross Weight [lbs.], unboxed Button A B C D All tonnages are based on direct load and do not apply for thrusting applications. 8 WILSONTOOL.COM

9 ARROW PUNC [31.8] [31.8] R.375 [9.5] PUNC R 1 [38.1] A Ref. only 3.75 ARROW PUNC Max Ton/ R A ft= Tip Radius eight Angle Straight Groove inch [mm] inch [mm] L S X L&S X G M.031 [0.8] [94.7] 30 A $828 $474 $ G M [1.6] [94.2] 35 A $828 $474 $ G M.125 [3.2] [93.2] 50 A $828 $474 $ G M.016 [0.4] [95.1] 30 A $828 $474 $ G M.031 [0.8] [94.9] 30 A $828 $474 $ G M.062 [1.6] [94.6] 40 A $828 $474 $ G M.125 [3.2] [93.9] 50 A $828 $474 $ G M.016 [0.4] [95.1] 30 A $828 $474 $ G M [0.8] [94.9] 30 A $828 $474 $ G.062 [1.6] [94.6] 40 A $828 $474 $1190 Button Approximate Gross Weight [lbs.], unboxed Bend Limit Graph page 42 A B C D All tonnages are based on direct load and do not apply for thrusting applications. M Made To Order WILSONTOOL.COM 9

10 3.75 LARGE GOOSENECK PUNC W PUNC [31.8] R.375 [9.5] R A.437 Ref. only 1 [38.1] 3.75" LARGE GOOSENECK PUNC Max Ton/ R W A ft= Tip Radius eight Width Angle Straight Groove inch [mm] inch [mm] inch [mm] L S X L&S X G.031 [0.8] [94.7] [54.0] 28 G $1155 $657 $ G M.062 [1.6] [94.2] [54.0] G $1155 $657 $ G.125 [3.2] [93.2] [54.0] 35 G $1155 $657 $ G M.250 [6.3] [91.2] [54.0] G $1245 $704 $1675 Button A B C D E F G Approximate Gross Weight [lbs.], unboxed G.031 [0.8] [94.9] [60.3] $1155 $657 $ G M [1.6] [94.6] [60.3] $1155 $657 $ G M.125 [3.2] [93.9] [60.3] $1155 $657 $ G M [0.8] [94.9] [60.3] $1155 $657 $1585 Approximate Gross Weight [lbs.], unboxed Bend Limit Graph page 34 Bend Limit Graph page 35 M Made To Order 10 WILSONTOOL.COM

11 5.75 LARGE GOOSENECK PUNC W PUNC [31.8] R.375 [9.5] R A [38.1] 5.75" LARGE GOOSENECK PUNC R W Max Ton/ft= A Tip Radius eight Width Angle L S X Straight Groove inch [mm] inch [mm] inch [mm] L&S X G.031 [0.8] [145.5] [54.0] G $1695 $1010 $ G.062 [1.6] [145.0] [54.0] G $1695 $1010 $ G.125 [3.2] [144.0] [54.0] G $1695 $1010 $ G.250 [6.3] [141.0] [54.0] G $1785 $1060 $2325 Button A B C D E F G Approximate Gross Weight [lbs.], unboxed G.016 [0.4] [145.9] 2 [63.5] $1695 $1010 $ G.031 [0.8] [145.7] 2 [63.5] $1695 $1010 $ G M.062 [1.6] [145.4] 2 [63.5] $1695 $1010 $ G M.125 [3.2] [144.7] 2 [63.5] $1695 $1010 $ M 50219G M [0.8] [145.7] 2 [63.5] $1695 $1010 $2235 Approximate Gross Weight [lbs.], unboxed Bend Limit Graph page 36 Bend Limit Graph page 37 All tonnages are based on direct load and do not apply for thrusting applications. M Made To Order WILSONTOOL.COM 11

12 3.75 SAS GOOSENECK PUNC W For punch T=.250 [6.4mm] For punch T=.375 [9.5mm] For punch T= [12.7mm] PUNC R.375 [9.5] [25.4] [31.8] 1 [38.1] R A T Ref. only.750 [19.0] [25.4] [31.8] Straight Groove G A Angle 3.75" SAS GOOSENECK PUNC Max Ton/ R T W ft= Tip Radius eight Tip Flat Width L&S X L S X inch [mm] inch [mm] inch [mm] inch [mm] [0.8] [94.7].375 [9.5] [34.9] D $861 $466 $ G.062 [1.6] [94.2].375 [9.5] [34.9] D $861 $466 $ M 50286G M.031 [0.8] [94.7] [34.9] D $861 $466 $ M 50287G M.062 [1.6] [94.2] [34.9] D $861 $466 $ G M Approximate Gross Weight [lbs.], unboxed [0.4] [95.1].250 [6.4] [28.6] 14 8 A $861 $466 $ G [0.8] [94.9].250 [6.4] [28.6] 14 8 A $861 $466 $ G M.062 [1.6] [94.6].250 [6.4] [28.6] 14 8 A $861 $466 $ G M Approximate Gross Weight [lbs.], unboxed [0.4] [95.1].375 [9.5] [34.9] D $861 $466 $ G M.031 [0.8] [94.9].375 [9.5] [34.9] D $861 $466 $ G M [1.6] [94.6].375 [9.5] [34.9] D $861 $466 $ M 50181G M.031 [0.8] [94.9] [34.9] D $861 $466 $ M 50160G M.062 [1.6] [94.6] [34.9] D $861 $466 $ G M Approximate Gross Weight [lbs.], unboxed [0.4] [95.1].250 [6.4] [28.6] 14 8 A $861 $466 $ G [0.8] [94.9].250 [6.4] [28.6] 14 8 A $861 $466 $ M 50058G M.016 [0.4] [95.1].375 [9.5] [34.9] A $861 $466 $1210 Approximate Gross Weight [lbs.], unboxed G M [0.8] [94.9].375 [9.5] [34.9] D $861 $466 $ G M.031 [0.8] [94.9] [34.9] D $861 $466 $1210 Approximate Gross Weight [lbs.], unboxed Button A B AC BD CE DF GE F Bend Limit Graph page 38 Bend Limit Graph page 39 M Made To Order 12 WILSONTOOL.COM

13 5.75 SAS GOOSENECK PUNC W For punch when T=.250 [6.4mm] For punch when T=.375 [9.5mm] For punch when T= [12.7mm] PUNC R.375 [9.5] [25.4] [31.8] 1 [38.1] R A T Ref. only.750 [19.0] [25.4] [31.8] 5.75 SAS GOOSENECK PUNC R T W Max Ton/ft= A Tip Radius eight Tip Flat Width Angle L S X Straight Groove inch [mm] inch [mm] inch [mm] inch [mm] L&S X G M.031 [0.8] [145.5].375 [9.5] [34.9] D $1255 $700 $ G M.062 [1.6] [145.5].375 [9.5] [34.9] D $1255 $700 $1795 Approximate Gross Weight [lbs.], unboxed G [1.6] [ 145.5] [34.9] D $1255 $700 $1795 Approximate Gross Weight [lbs.], unboxed G.031 [0.8] [145.7].250 [6.4] [28.6] 20 8 D $1255 $700 $ G.062 [1.6] [145.4].250 [6.4] [28.6] 20 8 D $1255 $700 $1795 Approximate Gross Weight [lbs.], unboxed G M [0.8] [145.7].375 [9.5] [34.9] D $1255 $700 $ G M.031 [0.8] [145.7] [34.9] D $1255 $700 $1795 Approximate Gross Weight [lbs.], unboxed M 50307G M [0.8] [145.7].250 [6.4] [28.6] 20 8 D $1255 $700 $1795 Approximate Gross Weight [lbs.], unboxed M 50322G M [1.6] [145.4].375 [9.5] [34.9] D $1255 $700 $ M 50254G.062 [1.6] [145.4] [34.9] D $1255 $700 $1795 All tonnages are based on direct load and do not apply for thrusting applications. Approximate Gross Weight [lbs.], unboxed Button A B C D E F G Bend Limit Graph page 42 Bend Limit Graph page 43 M Made To Order WILSONTOOL.COM 13

14 BLOCK PUNC [31.8] PUNC R W A R.375 [9.5] 3.75" BLOCK 1 [38.1] W [31.8] R.375 [9.5] 1 [38.1] R A 5.75" BLOCK 3.75 BLOCK PUNC R W Max Ton/ft= A Tip Radius eight Width Straight Groove Angle inch [mm] inch [mm] inch [mm] L&S X Button L 36 S 18 X G M.125 [3.2] [93.2] [31.8] A $745 $430 $ G M.250 [6.3] [91.2] [31.8] A $834 $477 $ G M.375 [9.5] [89.1] [31.8] A $834 $477 $ G M [87.1] [31.8] A $834 $477 $115 Approximate Gross Weight [lbs.], unboxed M 50008G M [3.2] [93.7] 1 [38.1] C $834 $477 $1185 Approximate Gross Weight [lbs.], unboxed M 50009G M [4.8] [93.0] [50.8] E $1060 $707 $1410 Approximate Gross Weight [lbs.], unboxed M 50166G M.062 [1.6] [93.0] [31.8] A $745 $430 $ M 50168G M.125 [3.2] [93.9] [31.8] A $745 $430 $1640 Approximate Gross Weight [lbs.], unboxed A AB AC B BC D CD E DE F GE F GF G Bend Limit Graph page 43 M Made To Order A B C D E F G 5.75 BLOCK PUNC R W Max Ton/ft= A Tip Radius eight Width Angle Straight Groove inch [mm] inch [mm] inch [mm] L&S X G.125 [3.2] [144.0] 1 [38.1] Button L S X C $1130 $662 $ G.250 [6.3] [142.0] 1 [38.1] C $1215 $710 $ G.375 [9.5] [139.9] 1 [38.1] C $1215 $710 $ M 50260G [137.9] 1 [38.1] C $1215 $710 $ M 50210G M.125 [3.2] [144.5] 1 [38.1] C $1130 $662 $ M 50222G M [4.8] [143.8] 1 [38.1] C $1215 $710 $ M 50228G M.250 [6.4] [143.0] 1 [38.1] C $1215 $710 $ M 50234G M [3.2] [144.7] 1 [38.1] C $1130 $662 $1640 Approximate Gross Weight [lbs.], unboxed Bend Limit Graph page WILSONTOOL.COM

15 8.75 PUNC [60.7] 1 [38.1].750 [19.1] PUNC [31.8].738 [18.7] [31.8] A R.375 [9.5] A R.375 [9.5] [ ].750 [19.1] [46.71] R " SAS GOOSENECK 8.75" ACUTE R All 8.75 Punches: Short = solid safety tang X = solid safety tang on 8 and 12 sections SAS GOOSENECK PUNC Max Ton/ R A ft= Tip Radius eight Angle S X Straight Groove inch [mm] inch [mm] S & X G M.031 [0.8] [221.7] 25 $1455 $ G M [1.6] [221.2] $1455 $ M 50375G M.125 [0.8] [220.2] $1455 $ M 50376G M.031 [0.8] [220.2] $1455 $ M 50377G M.062 [1.6] [221.6] $1455 $ M 50378G M.031 [0.8] [221.9] $1455 $ M 50379G M.062 [1.6] [221.6] C $1455 $4055 Button Approximate Gross Weight [lbs.], unboxed " ACUTE PUNC A B C D AE BF CG D E F Button Bend Limit Graph page 45 A B C D AE BF CG D E F Max Ton/ R A ft= Tip Radius eight Angle S X Straight Groove inch [mm] inch [mm] S & X 18" 35.87" G M.031 [0.8] [220.0] 30 C $1195 $3330 Bend G M [1.6] [217.7] 35 C $1195 $3330 Limit M 50365G M.125 [0.8] [213.2] 35 $1195 $3330 Graph page 46 Approximate Gross Weight [lbs.], unboxed All tonnages are based on direct load and do not apply for thrusting applications. M Made To Order WILSONTOOL.COM 15

16 8.75 PUNC [118.75] PUNC [48.85] 8.75" LARGE GOOSENECK PUNC A Angle R Tip Radius inch [mm] eight inch [mm] Max Ton/ ft= S 18" Straight Groove M 50382G M.031 [0.8] [221.7] $ G M.062 [1.6] [221.2] $ M 50384G M.031 [0.8] [221.9] $ M 50385G M.062 [1.6] [221.6] $ M 50386G M.031 [0.8] [221.9] $ M 50387G M.062 [1.6] [221.6] $1665 Approximate Gross Weight [lbs.], unboxed 83 Bend Limit Graph page 44 M Made To Order A.610 R A B C D E F G LETTER STAMP DESCRIPTION SIZE LSP25 Punch Character older 3.75 Staged $ S Flattening Block Die $ M Character 1/16 $ M Character 3/32 $ Character 1/8 $11.25 M Made To Order 16 WILSONTOOL.COM

17 LARGE RADIUS OLDER & TIP ASSEMBLY OLDER CAUTION: Do not load the radius tip into the holder while in the machine. Remove the holder from the machine to change radius. See this tool in action on the Wilson Tool YouTube Channel Radius Material # LARGE RADIUS AND OLDER Radius Size inch [mm] Radius Price Radius Approx. Weight [lbs] 6R [9.5] $168 3 older Material # LENGT: " [500mm] older Width inch [mm] older Price older Approx. Weight [lbs] older & Radius Assembled eight inch [mm] [114.5] 6R $ [121.4] 6R [15.8] $ T [128.3] $ R [19.0] $ T35-500G [35] [135.1] 6R [22.2] $ [141.9] 6R [25.4] $ [148.9] [144.0] 6R [38.1] $ T $ [171.37] 54T55-500G [55] [50.8] 6R $ [198.7] MTO MAX Ton / Ft 21 NOTE: The large radius assemblies shown above are not designed to stage bend. Contact our sales desk if stage bending is needed. Make to order (MTO) sizes are available upon request. WILSONTOOL.COM 17

18 V-series black MODEL 1 MODEL 2 MODEL V-SERIES BLACK [100.0] [55.0] [28.5] [100.0] [60.0] [41.5] [70.0] [90.0] 3.54 MODEL 1 eight AMERICAN PRECISION V-SERIES BLACK 9.84 [250mm] [500mm] SOLID [550mm] SECTIONAL SPRINGS Assembly WT. [lbs.] Assembly WT. [lbs.] 250 Insert Assembly WT. [lbs.] Inserts $ $ $ A (4) A and $ $ $ A MODEL 2 eight AMERICAN PRECISION V-SERIES BLACK CAT. NO. 500 mm QTY 550 mm QTY [250mm] [500mm] SOLID [550mm] SECTIONAL SPRINGS Assembly WT. [lbs.] Assembly WT. [lbs.] 250 Insert Assembly WT. [lbs.] Inserts $ $1525 (4) $ and $ $ $ MODEL 3 eight Assembly AMERICAN PRECISION V-SERIES BLACK 9.84 [250mm] [455mm] SPRINGS WT. [lbs.] 250 Insert Assembly WT. [lbs.] $ $5105 INSTALLATION TOOLS DESCRIPTION Spring Installation Tool Kit $38.00 Spring Extension Wire (short) $ 4.50 Spring Extension Wire (long) $ 4.50 Inserts and CAT. NO. WT. [lbs.] 500 mm QTY CAT. NO. 550 mm QTY mm QTY 550 mm QTY ZIP-MAR URETANE SOULDER STRIPS [54 Roll,.020 Thick] DESCRIPTION Model 1, 1/2 wide $ 76 Model 2, 3/4 wide $114 Model 3, 1-5/8 wide $244 See this tool in action on the Wilson Tool YouTube Channel 18 WILSONTOOL.COM

19 v-series black Model Material Thickness inch [mm] Min. Outside Flange inch [mm] Ton/ FT V-SERIES BLACK SPECIFICATIONS Min. Angle Punch Tip Required to Achieve Angle [.45] [.50] [.60].118 [3.0] [.80] º.036 [.90] [1.0] [3.9].048 [1.2] [1.5].165 [4.2] 9 Max OR Min. Angle inch [mm].074 [1.9].335 [8.5] [2.9].347 [8.8] º.216 [5.5].118 [3.0] [3.2].366 [9.3] [3.4] 22 55º [7.9].157 [4.0] [4.75].886 [22.5] 26 65º [6.35] Max OR 90 inch [mm] Tonnage Cap/FT T/M kn/m.125 [3.17].175 [4.45] [9.0] [11.5].797 [20.2] V-SERIES BLACK V OPENING AND SOULDER RADIUS DIMENSIONS MODEL SOULDER RAD inch/[mm] [1.0] [1.3] [6.0] DESIRED ANGLE TEORETICAL V - METRIC TEORETICAL V - IMPERIAL 90º º º º º º V-SERIES BLACK STANDARD LENGTS [500mm] Solid Total Length [550mm] Sectional (Shown) Total Length Model 1 & 2 inch [mm] [100] [45] [40] [35] [30].984 [25].984 [25] [50] [100] [100] 9.84 [250mm] Solid Total Length [455 mm] Sectional (Shown) Total Length Model 3 inch [mm] [100] [45] [50] [60] [100] [100] WILSONTOOL.COM 19

20 URETANE DIES 1/ / / / DIES 1 3/4 22 GA. 1 3/4 18 GA. 1 3/4 16 GA. 1 3/4 14 GA. 1 1/ 4 1 1/ 4 1 1/ 4 1 3/ u 50032u 50033u 50034u 3/ / /4 13 GA. 1 7/8 12 GA. 1 7/8 11 GA. 2 1/4 10 GA. 1 3/4 1 3/4 1 3/ u 50036u 50037u 50018u 1/ / / / /4 22 GA. 1 1/4 1 3/4 18 GA. 1 1/4 1 3/4 16 GA. 1 1/4 1 7/8 14 GA. 1 3/ u 50021u 50022u 50023u URETANE DIES Approx. Gross V W Weight [lbs] ANGLE Opening eight Width Length Length Length Length " u 1/4" 1-3/4" 1-1/4" 5 12 $214 $ u 3/8" 1-3/4" 1-1/4" 5 12 $214 $ u 1/2" 1-3/4" 1-1/4" 6 12 $214 $ u /8" 1-3/4" 1-3/4" 7 16 $309 $ u 3/4" 1-3/4" 1-3/4" 7 16 $309 $ u 7/8" 1-7/8" 1-3/4" 7 16 $342 $ u 1" 1-7/8" 1-3/4" 7 17 $342 $ u " 2-1/4" 3" 5 N/A $703 N/A 50020u 1/4" 1-3/4" 1-1/4" 5 12 $309 $ u 3/8" 1-3/4" 1-1/4" 5 12 $309 $ u /2" 1-3/4" 1-1/4" 7 16 $342 $ u 5/8" 1-7/8" 1-3/4" 7 16 $342 $ WILSONTOOL.COM

21 STAGE BENDING STAGE BENDING TRADITIONAL NON-STAGE BENDING STAGE BENDING 3 Different Shut eights 1 Common Shut eight WAT IS STAGE BENDING? In a press brake, stage bending is the process of developing multiple tooling setups that have a common shut height or Stage Bending. This enables press brake operators to carryout multiple bends with a single setup. Groups of tools are set up progressively along the press brake, then all bends on a single part are performed in succession. To successfully accomplish stage tooling, each tool in a set must share: A common shut height (total height of each punch and die combined is the same) Punch 5.75 Punch 8.75 Punch NOT STAGE NON-MATCING ANGLES 30º NOT STAGE 90º MATCING ANGLES 30º 90º STAGE 90º 30º 30º 90º SERIES SERIES SERIES Angles do not match and lands bottom out Angles match and lands bottom out See this tool in action on the Wilson Tool YouTube Channel Stage bending simplifies complex jobs by eliminating unproductive repetitive tasks - signficantly reducing setup time, part handling and work-in-progress. WILSONTOOL.COM 21

22 STAGED ACUTE AND BLOCK DIES DIES 30º R1 V A Radius Center.404 Theoretical Sharp Radius Center Theoretical Sharp A V R1 R2 A W.625 [15.9] Use Theoretical Sharp dimensions to calculate tonnage and minimum flange. W.625 [15.9] STAGE BLOCK V V-OPENING inch [mm] eight inch [mm] W Width inch [mm] STAGED ACUTE DIES R1 S. Radius inch [mm] Radius Center [inch] Theoretical Sharp [inch] Max Ton/ ft= L, S & X Approx. Gross Weight [lbs] L 36 S 18 X L 36 S 18 X [6.4] [46.5] [25.4].047 [1.2] $614 $343 $ [9.5] [52.5] [25.4].047 [1.2] $651 $379 $ [57.3] [25.4].062 [1.6] $685 $421 $ [15.9] [63.2] [34.9].062 [1.6] $729 $458 $ " [19.1] [66.8] 1 [38.1].094 [2.4] $751 $464 $ [22.2] [72.7] [44.5].094 [2.4] $859 $518 $ [25.4] [90.5] [50.8].094 [2.4] $965 $572 $1255 STAGED BLOCK DIES Approx. Gross V W R1 R2 Max Ton/ft= A Weight [lbs] V OPENING eight Width S. Radius V Radius Angle L S X L S X inch [mm] inch [mm] inch [mm] inch [mm] inch [mm] L&S X [6.4] [42.2] [25.4].031 [0.8].016 [0.4] $572 $308 $ [9.5] [44.3] [25.4].047 [1.2].016 [0.4] $572 $308 $ [46.4] [25.4].062 [1.6].016 [0.4] $572 $308 $ [15.9] [48.4] [25.4].078 [2.0].016 [0.4] $572 $308 $ [19.1] [50.5] [31.8].156 [4.0].031 [0.8] $572 $308 $ [22.2] [52.6] [31.8].156 [4.0].031 [0.8] $572 $308 $ [6.4] [41.4] [25.4].031 [0.8].016 [0.4] $572 $308 $ [9.5] [43.0] [25.4].047 [1.2].016 [0.4] $572 $308 $ [44.7] [25.4].062 [1.6].016 [0.4] $572 $308 $ [15.9] [46.3] [25.4].078 [2.0].031 [0.8] $572 $308 $ [19.1] [48.0] [31.8].156 [4.0].031 [0.8] $572 $308 $ [22.2] [49.6] [31.8].156 [4.0].031 [0.8] $572 $308 $ [6.4] [41.4] [25.4].031 [0.8].016 [0.4] $572 $308 $ [9.5] [42.9] [25.4].047 [1.2].016 [0.4] $572 $308 $ [44.5] [25.4].062 [1.6].016 [0.4] $572 $308 $ [15.9] [46.1] [25.4].078 [2.0].031 [0.8] $572 $308 $ [19.1] [47.6] [31.8].156 [4.0].031 [0.8] $572 $308 $ [22.2] [49.2] [31.8].156 [4.0].031 [0.8] $572 $308 $807 All tonnages are based on direct load and do not apply for thrusting applications. 1.75" tall dies available upon request. 22 WILSONTOOL.COM

23 STAGED ARROW AND LARGE V DIES V R1 V R2 R1 R2 A A [25.4] [25.4] ARROW.625 [15.9].625 [15.9] R1 R2 R1 R2 V A V A LARGE V.625 [15.9].625 [15.9] DIES STAGED ARROW DIES Approx. Gross V R1 R2 Max Ton/ft= A Weight [lbs] V OPENING eight S. Radius V Radius Angle L S X L S X inch [mm] inch [mm] inch [mm] inch [mm] L,S & X " [6.4] [42.2].031 [0.8] 21 $572 $308 $ [8.0] [43.3].031 [0.8] 14 $572 $308 $ [9.5] [44.3].047 [1.2] 12 $572 $308 $ [6.4] [41.4].031 [0.8] 27 $572 $308 $ [8.0] [42.2].031 [0.8].016 [0.4] $572 $308 $ [9.5] [43.0].047 [1.2] 21 $572 $308 $ [6.4] [41.3].031 [0.8] 26 $572 $308 $ [8.0] [42.1].031 [0.8] 22 $572 $308 $ [9.5] [42.9].047 [1.2] 21 $572 $308 $807 STAGED LARGE V DIES Approx. Gross V W R1 R2 Max Ton/ft= A Weight [lbs] V OPENING eight Width S. Radius V Radius Angle L S X L S X inch [mm] inch [mm] inch [mm] inch [mm] inch [mm] L,S & X [25.4] [54.7] 1 [38.1].156 [4.0].031 [0.8] 30 $614 $343 $ [28.6] [56.7] 1"[38.1].156 [4.0].063 [1.6] 35 $614 $343 $ [31.8] [58.8] [50.8].188 [4.8].094 [2.4] $843 $458 $ [38.1] [62.9] 2 [63.5].188 [4.8].094 [2.4] $1000 $537 $ [50.8] [71.2] [76.2].219 [5.6].125 [3.2] $1220 $651 $ [63.5] [79.5] 3 [88.9].250 [6.4].188 [4.8] $1500 $801 $ [76.2] [87.8] [101.6].281 [7.1].313 [8.0] 50 N/A N/A $1185 $ R [76.2] [87.8] [101.6].281 [7.1].313 [8.0] 50 N/A N/A $982 $ [101.6] [104.3] [127.0].375 [9.5].313 [8.0] 50 N/A N/A $1395 $ R [101.6] [104.3] [127.0].375 [9.5].313 [8.0] 50 N/A N/A $1155 $ [31.8] [55.4] [50.8].188 [4.8].094 [2.4] $843 $458 $ [38.1] [58.9] 2 [63.5].188 [4.8].094 [2.4] $1000 $537 $ [50.8] [65.8] [76.2].219 [5.6].125 [3.2] $1220 $651 $ [63.5] [72.7] 3 [88.9].250 [6.4].188 [4.8] $1500 $801 $ [25.4] [51.3] 1 [38.1].156 [4.0].031 [0.8] $614 $343 $ [28.6] [52.9] 1 [38.1].156 [4.0].063 [1.6] $614 $343 $ [25.4] [50.8] 1 [38.1].156 [4.0].031 [0.8] $614 $343 $ [28.6] [52.4] 1 [38.1].156 [4.0].063 [1.6] $614 $343 $880 All tonnages are based on direct load and do not apply for thrusting applications. 1.75", 2.25", 2.75" tall dies available upon request. WILSONTOOL.COM 23

24 URETANE PADS AND OLDERS NOTE: All urethane die holders are machined from 6061-T6 aluminum. Check height against machine stroke prior to ordering. DIES [50] [ 80 ].984 [25] [ 30 ] [83] [43] SORE ARDNESS [60] Approx. Gross Weight [lbs] L S [835mm] [415mm] L 32.87" [835mm] S 16.34" [415mm] 42501c M older N/A 10 6 Call for Price Pad 80A/Red 2 1 $ 98 $ Pad 90A/Blue 2 1 $ 98 $ [120] SORE ARDNESS [60] Approx. Gross Weight [lbs] L S [835mm] [415mm] L 32.87" [835mm] S 16.34" [415mm] 42503c M older N/A Call for Price Pad 80A/Red 6 3 $ 271 $ Pad 90A/Blue 6 3 $ 271 $ [50] [ 50 ] [45] [ 110 ] [100] [108] [60] [91] [150] [60] SORE ARDNESS Approx. Gross Weight [lbs] L S [835mm] [415mm] L 32.87" [835mm] S 16.34" [415mm] 42502c M older N/A Call for Price Pad 80A/Red 6 3 $ 271 $ Pad 90A/Blue 6 3 $ 271 $ 142 M Made To Order SORE ARDNESS Approx. Gross Weight [lbs] L S [835mm] [415mm] L 32.87" [835mm] S 16.34" [415mm] 42504c M older N/A Call for Price Pad 80A/Red 11 6 $ 548 $ Pad 90A/Blue 11 6 $ 548 $ WILSONTOOL.COM

25 A AB CB CD DE EF OFFSET PUNC AND DIE ** T= Offset dimension top of sheet to top of form W Offset tools can be used as a punch or a die. Sold as a set - individual tools available. Dimensions are shut height requirements less material thickness. W 90º.016 [0.4].016 [0.4] T OFFSET Offset height may vary as much as [0.5mm] after bending as all angles will be obtuse. Special offset sizes available at additional cost. All tonnages are based on direct load and do not apply for thrusting applications. R [133.3].016 [0.4] D.016 [0.4] R3 W 3.75" OFFSET PUNC AND DIE SET **T R3 D Max W Offset S. Centerline Ton/ft= eight Width Dim. Radius Dim. Straight Groove inch [mm] inch [mm] inch [mm] inch [mm] inch [mm] L&S X G M.125 [3.2] [66.6] [31.8].062 [1.6].625 [15.9] Approx. Gross Weight [lbs] G M.188 [4.8] [68.2] [31.8].062 [1.6].625 [15.9] A $1350 $752 $ G M.250 [6.4] [68.8] [31.8].094 [2.4].625 [15.9] A $1350 $752 $ G M.375 [9.5] [69.7] [31.8].125 [3.2].625 [15.9] A $1350 $752 $1955 L 36 S 18 Button X L 36 S 18 X A $1350 $752 $ G M [70.8] 1 [38.1].125 [3.2].750 [19.1] C $1510 $820 $ G M.625 [15.9] [72.0] [44.5].125 [3.2].875 [22.2] C $1650 $899 $ G M.750 [19.1] [73.1] [50.8].125 [3.2].875 [22.2] C $1715 $983 $2380 T X = Effective V M Made To Order WILSONTOOL.COM 25

26 EMMING AND FLATTENING W W C EMMING W 3.75" FLATTENING PUNC AND DIE SET 90º.016 Max Ton/ Approx. Gross W ft= Weight [lbs].016 eight [0.4] Width T Straight Groove [0.4] L S X inch [mm] inch [mm] L&S X GR3M [66.7] 1 [38.1] R3 Button L 36 S 18 X C $1345 $756 $ G M [66.7] 2 [63.4] F $1640 $982 $ FLATTENING PUNC AND DIE SET [0.4] [0.4] G [133.3] M [92.1] 1 [38.1] C $1945 $1120 $2555 D W [104.4] [79] [34.93] [96] [60] TRUST ABSORBING FLATTENING DIE [143.79] MAX. TON FT/METER LT & ST L [835mm] S [415mm] 42311c 30 / 100 Call for Price R.031 [0.79] 30º.394 V [10.00].031 R [0.79] 2 [63.5] [97.52].625 [15.88] 5.75" TWO STAGE EMMING PUNC AND DIE SET Max Ton/ Weight ft= /inch L S X L S X Straight Groove L, S, X G M Punch B $1085 $653 $ NA M Die $1500 $858 $1785 All tonnages are based on direct load and do not apply for thrusting applications. Note: Maximum material is 16 ga. cold rolled steel. M Made To Order Button B 26 WILSONTOOL.COM

27 EMMING AND REPLACEMENT V-BLOCKS TWO STAGE EMMING DIE CAT. NO c 42602c 42603c 42608c V1 INCES [mm].236 [6.0].315 [8.0].394 [10.0].394 [10.0] EIGT INCES [mm] [116.5] [116.5] [124.5] [137.2] MAX. TON FT/METER (LT & ST) Approx. Gross Weight [lbs] LT [835mm] ST [415mm] MAX MATERIAL 20 / GA. CRS 20 / GA. CRS 20 / GA. CRS 20 / GA. CRS LT [835mm] ST [415mm] Call for Price EMMING [60].236 [6].039 [1].630 [16].906 [23].551 [14].315 [8].039 [1].630 [16].906 [23].551 [14].394 [10].039 [1] [31].630 [16].866 [22].394 [10].118 [3] [30] [43.7] CAT. NO MAX. TON FT / METER (LT & ST) EMMING REPLACEMENT V-BLOCKS Approx. Gross Weight [lbs] LT [835mm] ST [415mm] MAX MATERIAL V1 INCES [mm] LT [835mm] ST [415mm] / GA. CRS.236 [6.0] $509 $ / GA. CRS.315 [6.0] $509 $ / GA. CRS.394 [10.0] $509 $ / GA. CRS.394 [10.0] $569 $363 WILSONTOOL.COM 27

28 PUNC OLDER OLDER.875 [22.23] [25.4] AMERICAN TO AMERICAN STRAIGT TANG A B C D E F G [47.63] eight inch [mm] [50.8] Max Ton/ ft= L, S, X L 36 Approx. Gross Weight [lbs] X S Button L 36" S 18" X 35.87" E $861 $510 $ [76.2] E $977 $547 $ [101.6] E $1090 $626 $1475 Note: All holders include clamping set screws every 2" [50.8mm] A B C D E F G GROOVE CLAMPING TO GROOVE PUNC TANG eight inch [mm] Max Ton/ ft= L, S, X L 36 Approx. Gross Weight [lbs] X S Button L 36" S 18" X 35.87" 50158G M [50.8] E $1355 $652 $ G M [101.6] E $1685 $815 $2215 M Made To Order Note: All holders include clamping set screws every 2" [50.8mm] All tonnages are based on direct load and do not apply for thrusting applications..276 [7].276 [7] [27.97] [27.97] [50.8] EUROPEAN Z1 TO AMERICAN Approx. Gross Max Ton/ft= Weight [lbs] L S X L S X L, S, X [44.45] 30 $891 $531 $1165 Note: All holders include clamping set screws every 2" [50.8mm] All tonnages are based on direct load and do not apply for thrusting applications. 28 WILSONTOOL.COM 1.75 [44.45] [50.8]

29 PUNC OLDER.787 Z-2 C L [150] OLDER Z2 SERIES WIT DUAL AMERICAN AND EUROPEAN CLAMPING Approx. Gross Weight [lbs] Max Ton/ft= $ [20] [27.97] 2.00 [50.8] [44.45] eight inch [mm] EUROPEAN Z2 TO AMERICAN Max Ton/ ft= L, S, X L 36 Approx. Gross Weight [lbs] S 18 X L 36" S 18" X 35.87" [50.8] $891 $500 $1090 Note: All holders include clamping set screws every 2" [50.8mm] WILSONTOOL.COM 29

30 DIE OLDER 1 [38.1] OLDER.625 [15.9] AMERICAN TO AMERICAN CAT. NO. eight inch [mm] Max Ton/ ft= L, S, X L 36 Approx. Gross Weight [lbs] S 18 X L 36" S 18" X 35.87" [50.8] $745 $430 $ [76.2] $823 $466 $ [101.6] $896 $510 $1325 Custom M Specify Call for Pricing M Made To Order EUROPEAN TO AMERICAN Approx. Gross Weight [lbs] L 36 S 18 Max Ton/ft= L & S L 36 S [50.80] $880 $ [60] Note: All holders include clamping set screws every 2" [50.8mm] All tonnages are based on direct load and do not apply for thrusting applications. 30 WILSONTOOL.COM

31 BENDING TICK MATERIAL Wilson Tool also offers several solutions for manufacturers who use thick, heavy materials in their manufacturing process. ADJUSTABLE V DIE see page 53 The Exacta Adjustable V dies are a great solution when bending thick materials and you need the flexibility to adjust the width of the V opening. Instead of buying several dies with different V openings, Exacta Adjustable V dies enable you to adjust the width, rather than changing out the die. Adjustable V openings range from 1 to 24 inches and can be adjusted in 1 inch increments. Adjustable V dies are induction hardened and are capable of withstanding tonnage of up to 200 tons per foot, allowing you to easily bend thick material. ard chrome rollers help reduce required tonnage by as much as 20%. TICK MATERIAL REPLACEABLE SOULDER DIE see page 53 When you work with heavy or abrasive materials such as stainless, hardened steel or parts that are not completely de-burred, you can wear out the shoulders of a die long before the entire die is worn out. With Wilson Tool s Replaceable Shoulder Dies, you eliminate the need to replace the entire die every time a shoulder wears out. Just simply replace the shoulder in the existing die body. This will save you money on every purchase, and because the shoulder inserts are not fixed in place like on an ordinary die, you may see reduced marking as well CONVENTIONAL PRESS BRAKE TOOLING Wilson Tool offers a complete selection of conventional press brake tooling. Standard or special forming tools can be manufactured in one-piece lengths of up to 20 feet or can be sectionalized to any length required. If additional surface hardness is needed for working with abrasive or hard material, we offer induction-hardening treatments on punch tips and die openings. TICK MATERIAL BENDING CONSIDERATIONS: Check your Tonnage and Upsize for Strength Consider eat Treat Options Increase Punch Radius Increase Die Shoulder Radius WILSONTOOL.COM 31

32 3.75 ACUTE PUNC - 30º BEND LIMIT GRAPS LENGT [L] 30º ANGLE G G G Punch detail on page 8 NOTES Tip Width W 1 L 0 WIDT [W] WILSONTOOL.COM

33 5.75 ACUTE PUNC - 30º LENGT [L] 30º ANGLE G G G Punch detail on page 8 NOTES Tip Width BEND LIMIT GRAPS W 1 L 0 WIDT [W] WILSONTOOL.COM 33

34 3.75 LARGE GOOSENECK PUNC - 75º BEND LIMIT GRAPS LENGT [L] 75º ANGLE G G G G Punch detail on page 10 NOTES Tip Width W 1 L 0 WIDT [W] WILSONTOOL.COM

35 3.75 LARGE GOOSENECK PUNC - 90º, 88º LENGT [L] 90º ANGLE 88º ANGLE G 50184G G G Punch detail on page 10 BEND LIMIT GRAPS W 1 L 0 WIDT [W] WILSONTOOL.COM 35

36 5.75 LARGE GOOSENECK PUNC - 75º BEND LIMIT GRAPS LENGT [L] 75º ANGLE G G G G Punch detail on page 11 NOTES Tip Width W 1 L 0 WIDT [W] WILSONTOOL.COM

37 5.75 LARGE GOOSENECK PUNC - 90º, 88º LENGT [L] 90º ANGLE 88º ANGLE G 50208G G G G Punch detail on page 11 NOTES Tip Width BEND LIMIT GRAPS W 1 L 0 WIDT [W] WILSONTOOL.COM 37

38 3.75 SAS PUNC - 75º BEND LIMIT GRAPS LENGT [L] 75º ANGLE NOTES G G Tip Width G G Tip Width Punch detail on page W 1 TIP WIDT.375 TIP WIDT L 0 WIDT [W] WILSONTOOL.COM

39 3.75 SAS PUNC - 90º, 88º LENGT [L] 90º ANGLE 88º ANGLE G G G G G G G G G G NOTES Tip Width Tip Width G G G Tip Width Punch detail on page 12 BEND LIMIT GRAPS W 1 TIP WIDT.375 TIP WIDT.250 TIP WIDT L 0 WIDT [W] WILSONTOOL.COM 39

40 5.75 SAS PUNC - 75º BEND LIMIT GRAPS LENGT [L] 75º ANGLE NOTES G G Tip Width G 0 Tip Width Punch detail on page W TIP WIDT TIP WIDT L 0 WIDT [W] WILSONTOOL.COM

41 5.75 SAS PUNC - 90º, 88º LENGT [L] 90º ANGLE 88º ANGLE NOTES G G Tip Width G G G G G Punch detail on page Tip Width 0 Tip Width BEND LIMIT GRAPS W T IP W ID T. 375 T IP W ID T. 250 T IP W ID T L 0 WIDT [W] WILSONTOOL.COM 41

42 3.75 ARROW PUNC - 90º, 88º, 75º BEND LIMIT GRAPS LENGT [L] 90º ANGLE 88º ANGLE 75º ANGLE G 50169G 50273G G 50170G 50274G G 50171G 50275G G Punch detail on page W 1 L 0 WIDT [W] WILSONTOOL.COM

43 3.75 & 5.75 BLOCK PUNC - 88º, 85º, 75º 3.75 BLOCK PUNC 5.75 BLOCK PUNC 88º ANGLE 85º ANGLE 75º ANGLE 88º ANGLE 85º ANGLE 75º ANGLE LENGT [L] G 50008G 50270G G 50271G G G Punch detail on page G 50210G 50245G G 50246G G 50251G G Punch detail on page 14 BEND LIMIT GRAPS W " Width 1.50" Width 2.00" Width L 0 WIDT [W] WILSONTOOL.COM 43

44 8.75 Large Gooseneck PUNC - 90º, 88º, 75º BEND LIMIT GRAPS LENGT [L] 90º ANGLE 88º ANGLE 75º ANGLE G 50384G 50382G G 50385G 50383G Punch detail on page W 1 L 0 WIDT [W] WILSONTOOL.COM

45 8.75 SAS PUNC - 90º, 88º, 75º 90º ANGLE 88º ANGLE 75º ANGLE LENGT [L] G 50376G 50373G G 50377G 50374G G Punch detail on page BEND LIMIT GRAPS W 2 1 L 0 WIDT [W] WILSONTOOL.COM 45

46 8.75 acute PUNC - 30º 30º ANGLE BEND LIMIT GRAPS LENGT [L] G G G Punch detail on page W 1 L 0 WIDT [W] WILSONTOOL.COM

47 SPECIALS BEND LIMIT GRAPS CALLENGE US! OUR NEVER SAY NO ATTITUDE We regularly help customers with their most challenging applications. Our innovative solutions simplify complex bends and make the impossible possible. We are defined by our never say no attitude. Bring us your most complex problem and we will work with you until we ve found an effective solution. QUALITY MATERIALS. QUALITY CONTROL. We combine premium materials with specialized manufacturing systems to produce extraordinary products that outlast the competition. QUICK QUOTES. SORT LEAD TIMES. With the fastest lead times in the industry, our tool might ship before the competition provides a quote. WILSONTOOL.COM 47

48 CUSTOM EMMING SPECIALS it #1 it #2 A1 ANGLE EM Typically used to form seams in excess of 1/2 inch. FS1 FLAT SEET EM See this tool in action on the Wilson Tool YouTube Channel D1 EAVY DUTY EM eavy Duty emming for thick gauge applications. P1 PNEUMATIC EM This tool set introduces pneumatic cylinders to rapidly open and close the pre-form insert. This set removes the inconsistency associated with pre-forming or acute bending on a spring actuated insert. 48 WILSONTOOL.COM

49 CUSTOM EMMING SPECIALS S1 SEAM EM Two tool sets. Two machine strokes. See this tool in action on the Wilson Tool YouTube Channel SS2 STANDING SEAM EM SS1 STANDING SEAM EM Used to form a standing seam in 2 strokes. The first stroke forms an acute angle offset, the second stroke closes the seam. Z1 Z EM Creates a Z-hem or a Clip hem. Shim can be built in to maintain a gap in the hem. Two tool sets. Two machine strokes. WILSONTOOL.COM 49

50 OFFSET TOOLS SPECIALS AO1 ANGLED OFFSET LO1 LARGE OFFSET Used for heavy gauge, large offset bending. O1 ORIZONTAL OFFSET For offsets that are approximately one material thickness. Prevents material whip up. Thrust plates and adjustable back gauging are provided. NPO1 NON PARALLEL OFFSET For offsets that have nonparallel flanges. Inset shows punch hidden for a clear view of the formed sheet. 50 WILSONTOOL.COM

51 DIES ADJUSTABLE DIE Can be configured to remain on the press permanently and function as a standard die holder openings available. Cover bellows available to keep the grooves that are used to adjust the dies free from dirt and dust. Clamping options for side blocks:»» Manual clamping.»» ydraulic clamping, manual movement.»» ydraulic clamping, automated movement. See this tool in action on the Wilson Tool YouTube Channel SPECIALS 2" V REPLACEABLE SOULDER DIE Replaceable shoulder dies are ideal for extreme wear conditions created then forming heavy plate and abrasive materials. Replaceable inserts eliminate the need for replacing the entire die when the die shoulders wear. Available in multiple V sizes and 75 and 85 configurations. 6" V 4" V 8" V WILSONTOOL.COM 51

52 LARGE RADII SPECIALS LR1 LARGE RADIUS Bottoming radius set with spring-back allowance built in. It is manufactured to form a radius in a specific type and thickness of material for tight tolerance requirements. See this tool in action on the Wilson Tool YouTube Channel LR2 MULTI-IT RADIUS Used when a full radius is required before the flange. The solution may require multiple strokes. LR3 MULTI-IT RADIUS Used when th reurn flange starts at the radius end. The solution may require multiple strokes. 52 WILSONTOOL.COM

53 STRENGTENING RIB, V-RIB SPECIALS SR1 STRENGTENING RIB Produce a strengthening rib in one stroke. Spring back allowance is built in. Closed end and open end ribs are available. See this tool in action on the Wilson Tool YouTube Channel VR1 V RIB Produce a V rib in one stroke. Spring back allowance is built in. WILSONTOOL.COM 53

54 FORMING SPECIALS FM1 FORMING FM2 FORMING FM3 FORMING O1 OPEN AT A large variety of custom forming sets are available. Custom built to suit any specific requirement. Call for specific application requirements. W1 WINDOW Used when minimum return flange clearance is required. See this tool in action on the Wilson Tool YouTube Channel RB1 ROD BENDING Provides nesting for the rod during the forming process. 54 WILSONTOOL.COM

55 STAMPING SPECIALS EM1 EMBOSS A variety of raised emboss and chisel point emboss sets are available. LG1 LOGO LL1 LOUVER Multiple louver configurations are available. For louver forming, sheet must be pre-slit. LS1 LETTERSTAMP Provides chisel point embossing with interchangeable characters. Single row or multi-row available. WILSONTOOL.COM 55

56 MECANICAL SPECIALS T1 AT CANNEL Provides straight wall or angled wall hat channel bending in one stroke. Spring back allowance built in. UC1 U CANNEL Recommended for applications where considerable spring back is encountered. Secondary flattening operations may be required. UC2 U CANNEL Recommended for applications where considerable spring back is encountered. Secondary flattening operations may be required. UC3 U CANNEL Recommended for applications where considerable spring back is encountered. Secondary flattening operations may be required. 56 WILSONTOOL.COM

57 MECANICAL SPECIALS C1 CANNEL C2 CANNEL These applications are for deep channels when the channel bottom needs to remain flat. C3 CANNEL C4 ROTARY BEND CANNEL WILSONTOOL.COM 57

58 MECANICAL SPECIALS CL1 CURL TOOL SET 2 tool sets, 3 machine strokes. CL2 CURL TOOL SET Typically used for thick materials and large diameter curls. 1 tool set, 3 machine strokes. CL3 CURL Used for hinges and corner beading. 2 tool sets, 2 machine strokes. See this tool in action on the Wilson Tool YouTube Channel 58 WILSONTOOL.COM

59 MECANICAL SPECIALS CL4 CENTER CURL APPLICATION 2 tool sets, 3 machine strokes. See this tool in action on the Wilson Tool YouTube Channel CL5 DOUBLE DECKER TOOL SET Used for hinges and corner beading. 1 tool set, 2 machine strokes. WILSONTOOL.COM 59

60 SPECIAL SAPE PUNCES SPECIALS PR1 PR2 PR3 PR4 PR5 PR6 60 WILSONTOOL.COM

61 OLDERS SPECIALS WT - AMERICAN AMERICAN SELF-SEAT OLDER AMERICAN DEEP GOOSENECK OLDER DIE OLDER EURO Z1 OR Z2 CLAMPING Cat. No WILSONTOOL.COM 61

62 WIPING AND ROTARY BENDING SPECIALS WD1 WIPE DOWN olds the sheet flat while wiping the flange down. Ideal for large panels and high production. WO1 WIPING FORM olds the sheet flat while wiping the flange up or down. Ideal for large panels and high production. RTD ROTARY FLANGE FORMING FORM DOWN olds the sheet flat while forming. Overbend allowance is built in to compensate for material springback. Ideal for large panels and high production. See this tool in action on the Wilson Tool YouTube Channel RTU ROTARY FLANGE FORMING FORM UP olds the sheet flat while forming. Overbend allowance is built in to compensate for material springback. Ideal for large panels and high production. See this tool in action on the Wilson Tool YouTube Channel 62 WILSONTOOL.COM

63 DEEP BOX BENDING, SWING EARS SPECIALS 30/60 DEEP BOX BENDING When forming a 4-sided box, the punch must be sufficient height to prevent the pre-formed side from striking the upper beam. This is a thrusting application and not suitable for all press brakes. SWING EAR SECTIONS Box bending with return flanges. Standard bend length 150mm each ear on all punch profiles, 100mm length available on select profiles. Ear(s) recess/fall in left to right -.750, not to be confused with vertical movement. There will be approximately of relief to rotate and drop the finished part. Punch profile will match the standard profile only in height, angle and radius. Width will be wider where hinged. Consider open height and stroke with the additional height achieved by ear movement. Application driven - consult with sales desk to review expected results prior to ordering. Priced per pair (total 12 length), singles priced upon request. See this tool in action on the Wilson Tool YouTube Channel WILSONTOOL.COM 63

64 TURRET ADAPTER SPECIALS TA1 TURRET ADAPTER This tooling set adapts punch press tooling to use in a press brake. Multiple configurations and options are available. FRONT VIEW 64 WILSONTOOL.COM

65 C-FRAME TOOLING RAM PLATE SPECIALS STRIPPING GUIDE ASSEMBLY C-FRAME OLDER PUNC DIE UNIPUNC UNIPUNC PILOT PIN BED RAIL C-FRAME TOOLING Enables operation of single station thin turret tooling in a press brake. SPACERS WILSONTOOL.COM 65

66 AND TOOLS ACCESSORIES METRIC EX KEY WRENC SET Press Brake Compatible Punch Press Compatible SOFT FACE AMMER Press Brake Compatible Punch Press Compatible Metric 9 piece long arm set. Contains 1.5x77, 2x83, 2.5x90, 3x98, 4x106, 5x118, 6x137, 8x156, and 10x170. Cat. No Polyurethane dead-blow hammer. Steel pellets inside hammer head impact a split second after the hammer face, reducing rebound. Cat. No MAGNET SQUARE Press Brake Compatible Punch Press Compatible ON/OFF work holding magnet 150 lb [70 kg] of hold force. Size: [30] Square Cat. No MAGNETIC SQUARING ARM Press Brake Compatible Punch Press Compatible DESCRIPTION CAT. NO. Magnetic Squaring Arm LEFT 42750L Magnetic Squaring Arm RIGT 42750R 30º Die Adapter 42750A Not intended for use with American Precision style arrow dies A WILSONTOOL.COM

67 MEASURING TOOLS, URETANE DIGITAL ANGLE CUBE Press Brake Compatible Punch Press Compatible DIGITAL PROTRACTOR SET Press Brake Compatible Punch Press Compatible The compact size of the Digital Cube allows you to quickly read bend angles of work material. Real time display of angle comparison. Magnets on three sides Self rotating display for 180 readings. Cat. No Lightweight, easy-to-use, highly accurate protractors measure angles from 0º to 360º. Accuracy: +/-.01 degrees. Set angles in.05 degree increments Front locking lever to hold the arm position. A hold function and reverse reading capability. ACCESSORIES Cat. No DIGITAL TICKNESS GAUGE Press Brake Compatible Punch Press Compatible Compact size with spring loaded jaw mechanism Accuracy to Readings in millimeters, inches and fractions Cat. No DIGITAL EASY READ CALIPER Large digital readout [0.875 x ] Measuring range 0-6 Press Brake Compatible Punch Press Compatible Accuracy to Cat. No URETANE 100 ROLLS Press Brake Compatible Punch Press Compatible Urethane dies are also available for mark-free bending. Contact our sales desk for pricing and availability. See page 24 for Urethane Pads and olders. DESCRIPTION CAT. NO..015 x 6 [.4 X 152mm] x 6 [.8 x 152mm] x 6 [.56 x 152mm] DUROMETER: and A A WILSONTOOL.COM 67

68 TOOL STORAGE TOOL STORAGE CABINET ACCESSORIES 6 Drawer Tool Storage Cabinet Cat. No PUNC STORAGE: Punches held in upright custom steel U-channels 12 punch channels for button style tooling 4 punch channels for solid tang tooling Additional separators available ADDITIONAL SPECIFICATIONS: Solid steel construction Mobile base with heavy duty casters. Extended leg base to prevent tipping. Rated capacity of 3600 lbs. Drawers lined with industrial strength rubber mat Total weight capacity: 400 lbs per drawer Retainer top with rubber mat Ships via truck freight. Extended wheel base prevents the cabinet from tipping. TOOL STORAGE CABINET 10 Drawer Tool Storage Cabinet Cat. No Extended wheel base prevents the cabinet from tipping. PUNC STORAGE: Lay down storage allowing visibility of laser marking for easy tool identification. ADDITIONAL SPECIFICATIONS: Solid steel construction Mobile base with heavy duty casters. Extended leg base to prevent tipping. Rated capacity of 3600 lbs. Drawers lined with industrial strength rubber mat Total weight capacity: 400 lbs. per drawer Retainer top with rubber mat Ships via truck freight. CUSTOM COLOR OPTIONS CAT. No. Lead Time (Days) eight inches Width inches Depth inches 2" [50mm] Drawers Included 3" [76mm] 4" [101mm] 7" [175mm] N/A N/A Additional tooling cabinets available. Contact application sales desk for pricing and lead times. 055 Avalanche Blue 061 Frost White 051 Everest Blue 071 Light Gray 052 Classic Blue 072 Charcoal Gray 057 Midnight Blue 208 Yellow 102 Boreal Green 085 Sienna Orange 091 Black 081 Flame Red 041 Beige 616 White *Colors may differ slightly from those illustrated. Allow 15 days lead time for custom colors. 68 WILSONTOOL.COM

69 TIP MODIFICATIONS, PUS BUTTON COMPONENTS TIP MODIFICATIONS REFERENCE Tip modifications are available in all styles and sizes. EAR PIECE When ordering a special ear section from Wilson Tool, please indicate the dimensions on the diagram. C R.375 A B W WILSONTOOL.COM 69

70 TONNAGE ESTIMATES MULTI-BEND ALLOWANCES SAPE DESCRIPTION AIRFORM BOTTOMING REFERENCE VEE DIE WIPING OFFSET /600 MATERIAL TICK OFFSET CANNEL VEE RIB W DIE OPEN AT CANNEL SQUARE AT CANNEL PREFORM CURL PREFORM CURL CLOSED CURL RADIUS /300 (Air) TEAR DROP CRUSED EM SAPE CONSIDERATIONS Large Radii Angle Variation Concave or Convex sides Material Thick Radii Min. Angle Variation Maintain Flatness MAKING MULTIPLE BENDS FORMULA ON A PRESS BRAKE: For shape as shown, in mild steel with radii equal to the metal thickness unless otherwise noted. Multiply metal thickness by factor = Tons Per Foot. Stainless Steel [18-8 Annealed] Type Aluminum [1/2ard] [1/2ard] T Brass 70/30 [1/2ard] WILSONTOOL.COM

71 SPECIALS CECKLIST COMPANY: CONTACT: PONE: QUOTE #: MACINE SPECIFICATIONS: Brake Make / Model: SALES ENGINEER: SALES DESK CONTACT: REFERENCE Open eight: Tonnage: TOOLING AND APPLICATION: Tooling Type: American European WT Other Length of Bend: Material Type: Thickness: Is customer currently performing this bend? YES NO If YES, specify if this is a : Wilson Tool repeat Replicate Customer Tool Redesign Explain: TOLERANCE BLOCK: Part Radii Tolerance: Tolerances tighter than +/- 5% may affect price / lead time. Part Bend Angle Tolerance: Tolerances tighter than +/- 2% may affect price / lead time. Estimated Annual Usage: WILSONTOOL.COM 71

72 WILSON TOOL OFFERS FREE SEMINARS, WEBINARS AND IN-PERSON TRAINING. We regularly share time-tested fabrication tips and tricks and new product innovations that we ve honed over the years through online or in-person trainings. Our free webinars offer training in solutions to common fabrication issues in a brief, convenient format. Attend one of our highly rated Fabrication Forums where you will be taught by our tooling experts in-house. Visit the Wilson Tool newsroom at wilsontool.com for the latest seminar, webinar and events schedules. Register at wilsontool.com to receive our free monthly newsletter and regular updates on tips and tricks and Wilson Tool products and services. Past issues can be viewed in the Wilson Tool newsroom. wilsontool.com Our highly trained technical staff has a combined 190+ years of experience in the industry, giving you access to one of the most knowledgeable press brake teams around. 72 WILSONTOOL.COM

73 NON-STANDARD FEATURES ADD ON CARGES AIR BENDING FORCE CART AIR BENDING REFERENCE FORCE CART IMPERIAL TONNNAGE IMPERIAL V OPENINGS STANDARD FORMULAS FOR SELECTING A V-OPENING MATERIAL TICKNESS:.105 OR LESS = T x = T x = T x & TICKER = T x 12 T V MF V ( ) GAUGE DEC. inch [mm] [.9] MF IR [1.2] [1.5] [1.9] [2.3] Larger v-openings generate less tonnage [2.7] [3] [3.4] [3.8] [4.8] T = MATERIAL TICKNESS V = V-OPENING MF = MINIMUM FLANGE LENGT IR = INSIDE RADIUS NOTE: The above formulas and chart are for reference only. The chart above is based on mild steel (tensile strength of 60,000 PSI) formed to an included angle of 88º. See chart to the right for other materials. Forming to other angles will change the Minimum Flange (MF), Inside Radius (IR) and tonnage. IR TONS PER FOOT 1/ [6.35] / [8] / [9.5] /16 1/ [11.1] 0 Tonnage increases with smaller v-openings. Applications in red are not recommended / [16] / [19] / [22] [25.4] Soft Brass Soft Aluminum eat Treated Aluminum Alloys Stainless Steel igh Strength Steel Tons x 50% Tons x 50% Tons x 100% Tons x 150% Tons x 275% WILSONTOOL.COM 73

74 AIR BENDING FORCE CART NON-STANDARD KEYING, DIE CLEARANCE NOTE: The above formulas and chart are for reference only. The chart above is based on mild steel (tensile strength of 60,000 PSI) formed to an included angle of 88º. See chart to the right for other materials. Forming to other angles will change the Minimum Flange (MF), Inside Radius (IR) and tonnage. Soft Brass Soft Aluminum eat Treated Aluminum Alloys Stainless Steel igh Strength Steel Tons x 50% Tons x 50% Tons x 100% Tons x 150% Tons x 275% T = MATERIAL TICKNESS V = V-OPENING MF = MINIMUM FLANGE LENGT IR = INSIDE RADIUS 1-1/ [32] [25.4] / [19] / [16] / Applications in red are not recommended. 3/ [9.5] / [8] TONS PER FOOT Tonnage increases with smaller v-openings. 1/ [6.35] / [4.8] [3.8] [3.4] [3] [2.7] [2.3] [1.9] [1.5] Larger v-openings generate less tonnage [1.2] [.9] GAUGE DEC. inch [mm] IR MF V( ) V [mm] MATERIAL TICKNESS: 2.6mm OR LESS = T x mm - 8.0mm = T x mm mm = T x mm & TICKER = T x 12 V MF STANDARD FORMULAS FOR SELECTING A V-OPENING T IR AIR BENDING FORCE CART IMPERIAL TONNAGE METRIC V OPENINGS REFERENCE 74 WILSONTOOL.COM

75 From standard tooling solutions for American Precision, European Style, WT Style Precision, LVD Style and Conventional press brake tooling to customized tooling for the most unique bending applications. Wilson Tool provides the broadest selection of tooling options to press brake fabricators around the world. Clamping Innovations - Fast Tool Changes Whether you re looking for cost-effective mechanical clamping, simple push-button setups or an ultra-fast hydraulic solution, Wilson Tool has a clamping system to meet your needs. ExpressRail ydraulic Clamping The ExpressRail hydraulic clamping system reduces set-up time with a wireless pendant control that clamps and seats your press brake tooling in seconds. This system also gives you more open height and extended clamp life. The ExpressRail hydraulic clamping system works with WT Style or American Precision G Series tooling. PowerExpress ydraulic Clamping The PowerExpress hydraulic clamping system offers easy installation, lightning fast changeouts, long-term reliability and increased bending capacity. Clamp and seat straighttanged American style tooling in a single operation. EUROPEAN PRECISION AMERICAN PRECISION LVD STYLE Express Clamps Instantly lock European style press brake punches in place with the push of a lever. Express Clamps are uniquely designed to increase your productivity and reduce your operating costs. Available for virtually any make and model of press brake. CONVENTIONAL Almost 200 years of experience is just a phone call or away. Our highly trained technical staff has a combined 190 years of experience. Our staff of engineers, designers, and customer support team are highly qualified to find the best tooling solutions for you. From your first inquiry into tooling until your business is more successful than you imagined, we are here to help. WILSONTOOL.COM 75