INSERTA VALVE SLEEVE INSERTA VALVE ASSEMBLY. Valve insertion, simplified MATERIAL SPECIFICATIONS MATERIAL SPECIFICATIONS.
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1 MADE IN U.S.A. Valve insertion, simplified installations in cast iron, ductile iron, A/C, PVC C-900 and steel pipe No Loss of Pressure Minimal Water Loss Completion time is less than 2 hours Much Faster Than Traditional Line Stopping And Cut-ins Horizontal or Vertical Installations INSERTA VALVE SLEEVE MATERIAL SPECIFICATIONS INTENDED USE: Provides attachment to pipe for drilling and final assembly of the InsertaValve Water Control Valve. May be used on cast iron, ductile iron, asbestos cement and C900 PVC pipe. BOLTS AND NUTS: High strength low alloy steel bolts and nuts meeting AWWA standard C-111. Type 304 stainless steel bolts with Xylan coated nuts to prevent galling, are optional. GENERAL: The fabricated sleeve will assure a 360 degree seal around the pipe under working pressures up to 150 psi. It will accommodate the equipment and fixtures necessary to drill the pipe and install the InsertaValve valve assembly without any interruption in water service. MATERIALS: Made of ASTM A-36 steel, epoxy coated to mils. FLANGE: A special flange will mate with the InsertaValve installation equipment and valve assembly. LUGS: Sleeve sidebar lugs will properly align the sleeve halves during installation, provide a bolting surface, and assure a 360 degree seal. The lugs will prevent excessive stress on the pipe, and minimize distortion of soft (PVC) pipe. MAT GASKETS: Made of Styrene Butadiene Rubber (SBR) compounded for potable water service in accordance with ASTM D BA715. The gaskets provide a positive 360 degree seal on the pipe and assure a tight, durable, and resilient seal. NECK: The precision manufacturing tolerances of the neck will assure proper alignment, and support, of the InsertaValve valve assembly. The neck will incorporate a slide gate body that will provide a connecting flange and sealing surface for the slide gate housing. The slide gate body will also provide a sealing surface for the slide gate disk o-ring. INSERTA VALVE ASSEMBLY MATERIAL SPECIFICATIONS GENERAL: Designed to be inserted into the InsertaValve Sleeve after the drilling procedure is performed, the Valve Assembly shall perform as a water control device giving an effective shutoff of the flow of water. The valve will be installed in the open position, under pressure and under flow conditions without any interruption of water service. The InsertaValve shall give a full flow waterway after installation. PLUG: Constructed of urethane rubber, with a durometer of 65 Shore A. The plug shall seal on the on the inside diameter of the pipe and inside diameter to the drilled hole. VALVE STEM AND STEM NUT: Manufactured of high strength bronze suitable for valve stems and nuts. GEARBOX: The gearbox (inline style for vertical installtions, or a 90º style for horizontal installations) will provide the force necessary to compress the plug to shut off the flow of water in the pipeline. JULY 01, 2017 COATING: The sleeve will be lined and coated with fusion bonded epoxy. ARMORS: Heavy gauge type 304 stainless steel armor plates will bridge the gap between the sleeve halves. GASKETS: Made of SBR rubber, compounded for potable water service in accordance with ASTM D BA715, with a durometer of 70 Shore A. The gasket shall act as the sealing interface between the valve flange and the sleeve flange. BOLTS AND NUTS: Grade 3 or better alloy steel, zinc plated for corrosion protection. Type 304 stainless steel bolts, nuts and washers are optional. Stainless steel nuts are Xylan coated to prevent galling. The InsertaValve requires a minimum depth of bury from the topside of the pipe of 40 in vertical installations. For the horizontal installations, a 24 bury depth is recommended. The physical height of the sleeve and valve assembly is 35 off the top of the pipe. The InsertaValve requires approximately 215 turns to completely open and close the valve. QV-7
2 Valve Insertion, Simplified For more information on the InsertaValve Machine, please contact your regional Romac Customer Service at Note: This equipment is an add-on package to the QuikValve Base Machine (360-00) and requires the use of a hydraulic power supply. 1 INSTALL THE INSERTAVALVE SLEEVE ON TO THE PIPE EASY INSTALLATION 2 MOUNT THE SLIDE GATE ASSEMBLY & DRILLING MACHINE. DRILL PIPE AND CLOSE THE SLIDE GATE. 3 REMOVE DRILLING MACHINE & REPLACE WITH VALVE CANISTER. 4 OPEN SLIDE GATE. REMOVE SLIDE GATE ASSEMBLY & SEAL ROD. QV-8 JULY 01, 2017
3 Valve Insertion, Simplified InsertaValve Equipment for 10 & 12-inch Valve Insertion $15, THE FOLLOWING ACCESSORIES ARE INCLUDED: Slide Gate (Hydraulically Powered) Seal Rod Drilling Machine Adapter Bell For I.V.S. (fits QuikValve drilling machine) (4) Holesaws that fit QuikValve Drilling Machine Machine Spacer By-Pass Hose Shaft Nose - for DI, CI and Steel PVC Pilot - for PVC and Plastic Pipe Assorted Fasteners and Gaskets Operations Manual Note: This equipment is an add-on package to the QuikValve Base Machine (360-00) and requires the use of a hydraulic power supply. JULY 01, 2017 QV-9
4 HORIZONTAL INSTALLATIONS 30" 33" 17.2" VERTICAL INSTALLATIONS 35" 17.2" 30" PIPE OD +4" SLEEVES with alloy bolts & nuts IVS ( ) $3, IVS ( ) 3, Note: Sleeve and Canister dimensions are the same for 10 inch and 12 inch installations QV-10 JULY 01, 2017 REV. NOVEMBER 22, 2017 SLEEVES with 304 S.S. bolts & nuts IVS ( ) $3, IVS ( ) 3, IVS ( ) 3, IVS ( ) 3, IVS ( ) 3, IVS ( ) 3, IVS ( ) 3, IVS ( ) 3, IVS ( ) 3, IVS ( ) 3, IVS ( ) 3, IVS ( ) 3, IVS ( ) 3, IVS ( ) 3, IVS ( ) 3, IVS ( ) 3, IVS ( ) 3, IVS ( ) 3, IVS ( ) 3, IVS ( ) 3, IVS ( ) 3, IVS ( ) 3,688.84
5 VALVE CANISTERS (PLUG INCLUDED) VERTICAL HORIZONTAL /8 Left Open, Alloy B&N $8, R 9 3/8 Right Open, Alloy B&N 8, SS 9 3/8 Left Open, 304 SS B&N 8, R-SS 9 3/8 Right Open, 304 SS B&N 8, /4 Left Open, Alloy B&N 8, R 9 3/4 Right Open, Alloy B&N 8, SS 9 3/4 Left Open, 304 SS B&N 8, R-SS 9 3/4 Right Open, 304 SS B&N 8, /8 Left Open, Alloy B&N 8, R 11 3/8 Right Open, Alloy B&N 8, SS 11 3/8 Left Open, 304 SS B&N 8, R-SS 11 3/8 Right Open, 304 SS B&N 8, HORIZONTAL GB 9 3/8 Left Open, Alloy B&N $8, R-90GB 9 3/8 Right Open, Alloy B&N 8, GB-SS 9 3/8 Left Open, 304 SS B&N 8, R-90GB-SS 9 3/8 Right Open, 304 SS B&N 8, GB 9 3/4 Left Open, Alloy B&N 8, R-90GB 9 3/4 Right Open, Alloy B&N 8, GB-SS 9 3/4 Left Open, 304 SS B&N 8, R-90GB-SS 9 3/4 Right Open, 304 SS B&N 8, GB 11 3/8 Left Open, Alloy B&N 8, R-90GB 11 3/8 Right Open, Alloy B&N 8, GB-SS 11 3/8 Left Open, 304 SS B&N 8, R-90GB-SS 11 3/8 Right Open, 304 SS B&N 8, /4 Left Open, Alloy B&N 8, R 11 3/4 Right Open, Alloy B&N 8, SS 11 3/4 Left Open, 304 SS B&N 8, R-SS 11 3/4 Right Open, 304 SS B&N 8, JULY 01, 2017 REV. NOVEMBER 22, GB 11 3/4 Left Open, Alloy B&N 8, R-90GB 11 3/4 Right Open, Alloy B&N 8, GB-SS 11 3/4 Left Open, 304 SS B&N 8, R-90GB-SS 11 3/4 Right Open, 304 SS B&N 8, QV-11
6 SLEEVE & PLUG CHART SLEEVE CHART SLEEVE SPECIFIED BY LARGE OD SLEEVE SIZE PIPE AND CLASS PART PVC 10 (10.75) ASTM D 2241CL 100,125,160, Steel 10 (10.75) Sch. 40, 80 DI 10 (11.10) CI 10 (11.10) 50 CC & PC; 100 CC & PC; 150 CC & PIT; 200 CC & PIT; 250 CC; A, B PVC C (11.10) 100,150, 200 DI (11.10) CI (11.10,11.40) PVC C-900 (11.10); 100, 150, 200 SIMPLEX (11.43); AC 150, AC 100 J-M (11.37) CI 250 PIT (11.40), C (11.40),D (11.40) E, F (11.60) AC 100 CERTAIN-TEED (11.46), SIMPLEX (11.43) CI G, H (11.84) AC 150 J-M (11.92) SIMPLEX (11.95); AC 200 J-M (11.92) CERTAIN-TEED (11.88) AC 200 SIMPLEX (12.45) Non-stocked item, please call for special quote PVC 12 (12.75) ASTM D 2241CL 100, 125, 160, Steel 12 (12.75) Sch. 40, 80 DI 12 (13.20) CI 12 (13.20) 50 CC & PC; 100 CC & PC; 150 CC & PIT; 200 CC & PIT; 250 CC; A, B PVC C (13.20) 100,150, 200 DI 12 (13.20) CI 12 (13.20) 50 CC & PC; 100 CC & PC; 150 CC & PIT; 200 CC & PIT; 250 CC; A, B; A,B; CI (13.50) 250 PIT, C, D PVC C (13.20) 100,150, 200 AC 100 J-M (13.49) CI (13.50) 250 PIT, C, D, (13.76) E, F AC 100 J-M (13.49) CERTAIN-TEED (13.70) SIMPLEX (13.61) CI G, H (14.08) AC 150 J-M (14.18) CERTAIN-TEED (14.11) SIMPLEX (14.21) AC 200 J-M (14.18) CERTAIN-TEED (14.11) AC 200 SIMPLEX (14.72) Non-stocked item, please call for special quote PLUG CHART PLUG SIZE NOM. DIA /8 9 3/4 11 3/8 11 3/4 PIPE AND CLASS PVC C-900 CL 200 AC JM CL 200, CERTAIN-TEED CL 200; Steel Sch. 80 DI CI All types C-900 CL 100,150; ASTM D 2241 PVC CL 100,125, 160, 200 AC100,150, SIMPLEX 200 Steel Sch. 40 PVC C-900 CL 200 ASTM D 2241 PVC CL 200 AC JM CL 100, 200, CERTAIN-TEED CL 200 Steel Sch. 80 DI CI All types C-900 CL 100,150; ASTM D 2241 PVC CL 100,125, 160, 200 AC100,150, SIMPLEX 200 Steel Sch. 40 JULY 01, 2017 PART QV-11
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