TOP SMART intelligent position monitor:
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1 TOP SMART intelligent position monitor: Air Torque also manufacture the Top smart intrinsically safe compact valve position monitor with integrated diagnostics, self calibrating limit switches, integrated solenoid valve and air lines as well as contactless position sensing (can be fully integrated with intelligent safety plant instrument systems). This unit has smart functions like rotary motion counter, temperature indication and operating hours counter as well as solenoid valve status LED.
2 Top Smart Valve Position Monitor 3738 Top Smart 1 Integrated solenoid valve Top Smart 2 External solenoid valve Main Features Automation of on/off valves Compact attachment according to VDI/VDE 3845 with integrated air lines Two-wire supply from just one NAMUR contact Intrinsically safe Wear-free, contactless position sensing Self-calibrating limit switches Integrated diagnostic functions Use in safety instrumented system possible Air Torque S.p.A. Via alla Campagna, N Costa di Mezzate (BG) ITALY Tel Fax info@airtorque.it Internet:
3 Technical Data NAMUR contacts acc. To EN Electrical auxiliary power Permissible ambient temperature Measuring system Two limit switches for end positions One contact for monitoring the valve movement test One fault alarm contact Supplied by NAMUR contact - 25 to 80 C Contactless magnetoresistive sensor system Permissible operating range 30 to 170 Degree of protection IP 66 Safety approval (applied for) TUEV(IEC 61508, can be used up to SIL2 in single-channel version (up to SIL 3 in redundant version) Type of Protection II 2 G Ex ia IIC T6, II 2 D Ex ia D 21 T 80 C Operation Attachment Configuration using rotary pushbutton VDI/VDE 3845, any mounting position Top Smart 1 - version with integrated solenoid valve suitable for ATPT/201 to AT/PT651 Version 3/2-way or 5/2-way function (using a molded seal) K VS 0,32 Supply air 2.4 to 6 bar Service Life ,00 Nominal Voltage 24 V DC Top Smart 2 - version with external solenoid valve suitable for all the Air Torque actuators range Observe manufacturer s specifications for the solenoid valve used Maximum permissible switching capacity of 24 V DC, max 18 W Functions Automatic initialization for simple start-up Solenoid vlave status indicated by LED Valve movement test (VMT) to verify the operability of the on/off valve Rotary motion counter, temperature indication, operating hours counter Air Torque S.p.A. Via alla Campagna, N. 1 Tel info@airtorque.it Costa di Mezzate (BG) ITALY Fax Internet:
4 PNEUMATIC ACTUATOR WITH TOP SMART Integrated diagnostics with partial stroke testing
5 OVERVIEW Benefits Electronic limit switch with NAMUR contact solenoid valve with 24V FOUNDATION field bus communication Compact, rugged design High level of accuracy and reliability Easy to operation on site or from a computer Integrated diagnostics with partial stroke testing (PST) Applications For demanding ambient conditions, e.g. due to vibrations or dust atmosphere With a low-drift and temperature- stable signal With exact switching point For media with an unknown or varying viscosity For plants with documentation requirements With wear detection, e.g. by comparing the test results for transit time and dead time with the valve signature
6 IN DETAIL Accuracy and reliability - High precision, drift free switching point - Measuring accuracy better than 1% - Reproducible, precise settings Design - Non-contact position feedback - No mechanical linkage - Air purging of the actuator s spring chamber - Wear-free pick-up Mounting - Connected over NAMUR interface, with internal air routing, without external hook-up to the actuator (version with integrated solenoid valve). - Attachment to rotary actuators according to VDI/VDE 3845, level 2 Operation - Calibration at the push of a button - On-site operation using a rotary push-button - Serial interface for convenient operation at a computer (Samson s Trovis-view software) Diagnostics - Time-controlled or manual partial stroke testing (PST) to exercise the valve - Logging of transit time for each valve movement - Logging of valve movements with time stamp
7 TECHNICAL DATA Permissible ambient temperature -40 C to 80 C or -25 C to 80 C Permissible rotation range of rotary actuators between 30 and 170 Three limit contacts and one alarm contact for connection to the NAMUR signal according to the IEC Exclusively powered over the NAMUR signal Degree of protection IP66 Explosion protection EX ia/ex e Safety approval SIL 3 Integrated solenoid valve Kvs 0.32 Available options with integrated solenoid valve and with external solenoid valve Integrated solenoid valve version External solenoid valve version Actuator range from AT/PT200 to AT/PT650 Suitable for standard solenoid valve according to customer specification
8 TROVIS VIEW INTERFACE A smart interface... Uniform operation User-friendly Open communication structure Object-oriented design Online/offline operation Security Endless possibilities Save Load Print Several languages... useful for Operating and observe Parameterizing online/offline Function test Device calibration Commissioning (start up) Maintenance In repair center After sales service
9 AIR TORQUE S.P.A. ATEX 94/9/EC SIL3 IEC GOST-R TYPE APPROVAL Head Offices: Via dei Livelli di Sopra, 11 Factory: Via dei Livelli di Sopra, Costa di Mezzate (BG) ITALY Phone: Fax: info@airtorque.it Website: AFFILIATE DISTRIBUTORS Air Torque GmbH Im Katzentach Ettlingen Germany Air Torque (UK) Ltd Unit 6 Interlink Way South Bardon Hill Coalville Leicestershire LE67 1PH United of Kingdom Air Torque France (division de STF) 7, Parc d activités de la Verdière VELAUX France Phone: Fax: info@airtorque.de Phone: Fax sales@airtorque.uk.com AIR TORQUE WORLDWIDE DISTRIBUTION EUROPE Austria Belgium Czeck Republic Denmark Finland Greece Norway Poland Portugal Russia Slovak Slovenia Spain Sweden Switzerland The Netherlands NORTH AMERICA and SOUTH AMERICA Canada United States of America Argentina Brazil Mexico MIDDLE EAST Israel Turkey Phone: Fax: infos@star-line.fr ASIA PACIFIC Australia China India Japan New Zealand Singapore South Korea Taiwan Thailand Vietnam AFRICA Egypt Morocco South Africa All rights of use and reproduction are reserved - subject change without notice Catalogue N. TS-E-01
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