Metal Stamping & Forming Equipment
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1 COMPANY and PRODUCT OVERVIEW Metal Stamping & Forming Equipment Mechanical / Hydraulic / Servo Presses and Peripheral Equipment High performance metal stamping & forming production equipment
2 OUR COMPANY Solutions, Longevity, Resources SOLUTIONS Whether it be stand-alone presses for hand feeding compound dies, large bed presses for progressive dies, or multi-purpose presses that can handle both progressive and transfer dies, we can supply your needs. In addition, we offer complete solutions for press-related peripheral equipment through our strategic alliances with OEM providers of advanced press control systems, feedlines, transfer systems, quick die change systems, etc. So the next time you need press room equipment, give us a call and let us impress you. LONGEVITY We have been designing and building mechanical presses for more than 60 years, and in the North American market for almost 30 years. Worldwide, we have gained a reputation for quality, reliability, and proven performance. RESOURCES Our presses are manufactured by our own employees in our ISO-certified factories in Taiwan and China. In addition, we have a full staff of electrical and mechanical engineers, sales / application specialists and 24/7 services / support personnel located at our 72,000 sq. ft. logistics and assembly facility in Manchester, TN (60 miles southeast of Nashville, TN). 2» We have the largest in-stock inventory of presses in the U.S. Many single-point gap, two-point gap, and straight side presses in stock, from tons.» We also build custom designed presses with capacities up to 3,000 metric tons.» Our capabilities include complete turn-key integration of press, quick die change, coil feeding, transfer system and other peripheral equipment.» Through our parent company, we are one of the largest press builders in the world, with more than 50,000 presses sold and producing up to 3,000 presses per year. Worldwide we have 1,500 employees and 6,500,000 sq. ft. of manufacturing floor space, with facilities in the U.S., Taiwan and China.» With Stamtec, you ll have local support through our national dealer network and select service centers.
3 GAP FRAME PRESSES OCP and G2 - One and Two Point Presses PRODUCE HIGH QUALITY STAMPINGS Low Deflection, Ultra-Rigid Steel Frame. REDUCE NOISE AND VIBRATION Vibration dampening cast slide (includes removable slide plate for easy modification of upper die mounting surface). MAKE ADJUSTMENTS QUICKLY AND EASILY Motorized slide adjustment (on OCP-45 and larger). G2 SERIES Double Crank Power Presses tons CONTROL YOUR PROCESS OCP SERIES Single Point Power Presses tons OMNILINK SYSTEM 5100-MPC Press Controls Integrate STAMTEC S standard press control system, or the optional control system of your choice (e.g. Wintriss, Allen-Bradley, Siemens, Mitsubishi) Get high performance with low maintenance, long-life wet clutch and brake Assure accurate vertical force with centered boxtype gibbing Protect press and dies with fast response Hydraulic Overload Protection 3
4 STRAIGHT SIDE PRESSES SE, S1, S2, and GTX Series Double Crank Presses BUILT TOUGH Stamtec Straight Side Presses are up to the toughest stamping challenge. The high-quality construction and long-term reliability of Stamtec presses has resulted in a reputation for dependability and accuracy in the most demanding stamping jobs. Stamtec Presses are available in 1, 2 and 4 point designs, built to your exact specifications, or often available on short delivery from Stamtec s stock press program BUILT FOR YOU Stamtec Presses employ a variety of drive arrangements (crankshafts, eccentric, link-motion, single-geared, double-geared, eccentric-geared, etc.) depending on the particular application requirements. Considerations for selecting the drive system include type of work (blanking, drawing, forming) type and size of dies, parts material specifications, production volumes required, etc. BUILT TO THE HIGHEST STANDARDS Stamtec selects component materials that provide superior strength, performance, and wear resistance characteristics. Crankshafts are machined and precision ground from high carbon steel forgings. Bearing surfaces are manufactured from alloys chosen based on the specific application. SE SERIES Two or Four-Point, Eccentric Geared, Plunger-Guided 440-3,300 tons S1 and S2 SERIES One or Two-Point, Crankshaft-Type 165-2,800 tons GTX SERIES Two-Point tons 4 Standard features:» Eddy current or variable frequency drive» Hydraulic overload protection» Air clutch and brake or wet clutch and brake» Micro-processor-based press control system Optional features and accessories:» Customized press and automation / monitoring controls: Wintress, Link, Allen-Bradley, Mitsubishi, Siemens, etc.» Custom specifications: bed size, stroke length, die height, etc.» Link motion» Hydraulic clutch, or wet clutch» Quick die change systems» Rolling bolsters» Die cushions
5 SERVO and FORGING PRESSES Stamp and Form with Versitility SERVO PRESSES With Stamtec s Servo Motor Drive technology, the standard electric motor, flywheel, and clutch/brake are replaced with servo motors. Proprietary press controls specifically designed for the servo press achieve a wide variety of stroke lengths and slide movement profiles, while supplying full working energy capacity even at low speeds. The servo press is ideal for applications with complex forming and processes such as drilling/tapping and welding, which occur within the die. In addition, unique profiles can be created by the end-user. User-defined motion curves allow many various segments in a cycle curve, defined by segment position, speed, and pause duration parameters. FORGING PRESSES For many components, cold or hot forging offers significant production efficiencies compared to more traditional manufacturing methods. In addition, part strength, integrity and material savings can be significant when producing parts on Stamtec forging presses. Stamtec s forging presses employ knuckle-joint, or oversized eccentric shaft mechanisms specially designed for forging, and ideal for near-net-shape forming. Cold Forging forms steel components without breaking down the material, resulting in stronger, more consistent parts integrity. Knuckle-joint mechanisms achieve a mechanical advantage that supplies very high tonnage and a dwell near the bottom of the stroke. Warm and hot forging presses use direct drive or single-geared drive systems with oversized eccentric shafts, ideal for forming small components like ironware, hand tools, gears, engine parts, etc. 5
6 HYDRAULIC PRESSES... by Dees WIDE RANGE OF SOLUTIONS Dees has been manufacturing hydraulic presses since 1976, from small C-Frame Presses to huge tandem press lines for automotive and appliance markets. Dees customers include some of the world s most prestigious companies: Foxxcon, 3M, ABB, Hitachi, Nokia, Sony, Webasto, Hitachi, Chery Motors, Shanghai Auto Group, Foton Automotive Group, Kia Motors, Ford GM, Toyota, Mitsubishi, Southeast Motors and Mazda, to name a few. Whether you need a single stand-alone press or a complete line with robotic integration, contact Stamtec today to see how we can help your business grow and succeed with a Stamtec Dees Hydraulic Press solution. DEES Hydraulic Press C-frame, 4-post, and straight side presses 30 tons - 4,400 tons 6
7 AUXILIARY EQUIPMENT Feedlines, Quick Die Change Systems SERVO FEEDLINES... By Tomac COMPACT FEEDLINE with Servo Feeder / Straightener and Uncoiler COMPACT FEED SYSTEMS COMPACT REEL / STRAIGHTENER COMBINATION JAPANESE DESIGN Stamtec s coil line equipment is manufactured by Toptran Machinery Co., Ltd. (Tomac), which was established in 1988, and is now a leading provider of superior peripheral production equipment to the press industry worldwide, as well as in the U.S. All the machines are originally designed in Japan, using advanced Japanese technology, and are produced by skilled Taiwanese engineers and production personnel. Tomac s quality is evidenced by the award in year 2000 of the German TÜV Rheinland CE Certificate, RWTUV ISO QUICK DIE CHANGE SYSTEMS... By Forwell» Increased uptime can be expected by adding Forwell Quick Die Change Systems to any STAMTEC Press. STAMTEC can also add Forwell Q. D. C. Systems to any of your existing presses, regardless of break. 7
8 COMPANY and PRODUCT OVERVIEW Manchester, TN Stamtec has been providing dependable, affordably priced metal stamping presses for almost 30 years in the North American market, and 60 years worldwide through our parent company Chin Fong. Our 72,000 sq. ft. sales, service, logistics, and assembly facility in Tennessee is home not only to North America's largest inventory of new presses and spare parts, but also our most important asset our people. Our staff of engineering, sales, service, and support personnel are here to serve you in the most timely and professional manner. So, tap into our global strength, and grow with us as we grow with you! Taiwan China METAL STAMPING & FORMING EQUIPMENT U.S.A. - STAMTEC, INC Hillsboro Highway Manchester, TN U.S.A. TEL: FAX:
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