HIGH PERFOMANCE SERVO PRESS P2H-FX SERIES PRESSES TONS CAPACITY P2H-FX

Transcription

1 HIGH PERFOMANCE SERVO PRESS P2H-FX SERIES PRESSES TONS CAPACITY P2H-FX

2 P2H-FX SERVO TABLE OF CONTENTS 3 Key Features 4 Standard Features 5 Motion Profiles 7 Production Management Control (PMC) 8 Specifications and Dimensions 9 Product Identification Drawing Nidec Minster Press Technologies is a brand that is synonymous with quality and service. A world-class supplier of equipment and services for the material forming industry, Nidec Minster and its family of brands ARISA, KYORI and MINSTER, bring a rich foundation of experience and innovation to customers in equipment design, formation, installation and aftermarket service and support. Our customers know that when they choose to work with us, they are our top priority. Proudly serving the world from our locations: Nidec Minster Minster, OH U.S.A Nidec Minster GmbH Halblech, Germany Nidec Shimpo Kyoto, Japan Nidec Minster S. de R.L. Queretaro, Mexico Nidec Minster China Ningbo, China Nidec Minster Arisa Logroño, Spain

3 P2H-FX Key Features Low Inertia Drive enables a faster response and higher efficiency. Liquid Cooling Technology consistently creates more usable power than comparable air-cooled motors. Ability to withstand the increased forces generated by new high tensile materials because of the P2H-FX s Robust Design. Precision Built to match your exact needs, Minster brand presses continue to be a long-term asset for stampers who use them. From raw material to completed installation, a complete team of skilled professionals ensures the Nidec Minster Quality standards are met every step of the way. 3

4 P2H-FX SERVO STANDARD FEATURES Low Inertia Drive Engineered to enable higher acceleration and deceleration rates, Nidec Minster s low inertia drive creates a faster response through each press stroke. Lower torque requirements also result in higher efficiency forming. Low Inertia Eccentric Shaft - Planetary Gear High Torque Siemens Servo Motor Higher Productivity Faster response results in significantly higher production rates while running complex modes including pendulum, rapid restrike and multi-hit. Reduced Stopping Angle Increased variability; operational capability to run longer feed lengths/angles at higher production rates. Higher Efficiency Comparable speed profiles operated with lower inertia systems significantly reduce power requirements. Liquid Cooling Technology Higher Power Density and Cooler Operating Temperatures Nidec Minster s leading Servo technology consistently provides more usable power than comparable air cooled motors, in addition to maintaining thermal stability and cooler operating temperature. These features combined lead to a longer component life and an overall cleaner operating environment. 4

5 Robust Design Nidec Minster presses are built to stand the test of time. Our design configurations are engineered to withstand the forces generated by the new high tensile materials. Built from forged high-strength alloy steel drive train components. Rated to full press tonnage and 50% reverse load rating. L+2T Cast iron frame. Precision Built Normal Crankshaft From extremely tight tolerances in the crown bearings, hydrostatic piston guiding and exact hydraulic slide lockup, your Minster press will be built with the highest precision. L Eccentric Shaft Design Drive your ability for end-result accuracy with our Eccentric Shaft Design. This unparalleled approach creates superior dynamic parallelism and BDC accuracy. Eccentric Shaft Minimized backlash for consistent accuracy in pendulum mode. L = Distance Between Bearings T = Thickness of Cheek Maximum Flexibility Selecting a Minster built machine is selecting a custom built quality asset for your operation. Our customers know that when they choose to place a Minster built machine, they are making a long-term investment backed by skilled aftermarket service technicians. Beginning with the raw material in our foundry to the custom engineering and creation of each machine, you re gaining more than an asset, you re gaining a team of experts ready to meet your exact needs. 5

6 FX2 SERVO MOTION PROFILES Minster High Performance Servo Technology Featuring the proven reliability and engineering of the Minster HeviStamper platform with the flexibility of the Servo Drive Technology. The operator-friendly HMI provides the ability to quickly chose from any of these highly customizable slide motion profiles to improve productivity, part quality and tool life. 6

7 Production Management Control (PMC) This full featured press control was designed and integrated by Minster and incorporates all press functions including: Full machine diagnostics detailing all press and feed line faults. Multiple selectable languages. The PMC utilizes open architecture which allows for greater convenience in planning and maintenance. It incorporates a PLC and color touch screen technology; all press and feed line functions can be monitored for efficient diagnosis of production line faults. Available popular options include: die protection, load monitoring as well as automatic shutheight and counterbalance controls. Siemens Full Energy Management System Based upon Siemens global power grid technology, it manages and maintains the critical power requirements entirely within the system. This results in the highest efficiency at the lowest overall operating costs. 7

8 P2H-FX High Performance Specifications & Dimensions Dimen. PRESS MODEL P2H P2H P2H P2H P2H Force Capacity 630 kn / 71 Tons 1000 kn / 112 Tons 1000 kn / 112 Tons 1600 kn / 180 Tons 1600 kn / 180 Tons Stroke/Speed Combinations Shutheight Adjust. REFER TO PAGE mm 100 mm 100 mm 100 mm 150 mm 2.95" 3.94" " 5.91" QA Slide Travel 25 mm mm 12 mm mm 12 mm mm 12 mm mm 12 mm mm (Depending on SH).98" ".50" ".50" " " " A SH Range on 225 mm mm 280 mm mm 280 mm mm 350 mm mm 350 mm mm Bolster (Std.) 8.90" " 11.0" " 11.0" " 13.78" " 13.78" " B Bolster Thickness 100 mm 100 mm 100 mm 125 mm 125 mm 3.94" 3.94" " 4.92" C Passline Opening 330 mm 560 mm 560 mm 630 mm 630 mm (F-B) 13.10" 22.0" " 24.80" Area of Bolster 1000 mm x 630 mm 1220 mm x 800 mm 1600 mm x 800 mm 1900 mm x 850 mm 1900 mm x 850 mm D x E (R-L x F-B) (Std.) 39.40" x 24.80" 48.0" x 31.50" 63.0 x " x 33.50" 74.8" X 33.50" Area of Slide 1000 mm x 630 mm 1220 mm x 660 mm 1600 mm x 660 mm 1900 mm x 850 mm 1900 mm x 850 F x G (R-L x F-B) (Std.) 39.40" x 24.80" 48.0" x 26.0" 63.0 x " x 33.50" 74.8" x 33.50" Opening in Bolster 800 mm x 160 mm 1000 mm x 190 mm 1300 mm x 190 mm 1600 mm x 250 mm 1600 mm x 250 mm H x J (R-L x F-B) 31.50" x 6.25" 39.40" x 7.50" 51.2 x " x 9.80" 63.0" x 9.80" Opening in Bed 876 mm x 230 mm 1015 mm x 360 mm 1400 mm x 360 mm 1600 mm x 370 mm 1600 mm x 370 mm (R-L x F-B) 34.50" x 9.0" 40.0" x 14.20" 55.0 x " x 14.60" 63.0" x 14.60" K L Distance Floor to 1095 mm 1135 mm 1135 mm 1180 mm 1180 mm Top of Bolster 43.10" 44.70" " 46.40" Distance Floor to 380 mm 430 mm 430 mm 300 mm 300 mm Bottom of Bed 15.0" 17.0" " 11.75" M N P Overall Height Overall Width Width at Feet Press Shipping Wt mm 3930 mm 3930 mm 4320 mm 4526 mm " 155.0" " 178.2" 2345 mm 2640 mm 3025 mm 3588 mm 4042 mm 92.30" 104.0" " 159.1" 1640 mm 1780 mm 1780 mm 2030 mm 2030 mm 64.50" 70.0" " 80.0" kg kg kg kg kg 26,000 Lbs. 41,000 Lbs. 42,000 Lbs. 67,000 Lbs. 77,000 Lbs. Consult Minster for sizes &specifications other than standard. 8

9 M C A B L K P N J C G E H D BOLSTER F SLIDE FACE REFER TO PAGES 8 FOR DIMENSIONS 9

10 Stroke Speed Ratios P2H-FX-63 Stroke Length mm Inch Continuous Speed (reduced rating) SPM Servo Motor Power Standard Power 36kW (1 x #81) Rated Distance Off Bottom mm 3,6 6,1 2,5 Inch Standard Forming Profile SPM Pendulum 40 mm (1.57 ) SPM Pendulum 30 mm (1.18 ) SPM Pendulum 25 mm (0.98 ) SPM n/a n/a Standard Energy kj In.-Ton P2H-FX-100 Stroke Length mm Inch Continuous Speed (reduced rating) SPM Servo Motor Power Standard Power 36kW (1 x #81) Rated Distance Off Bottom mm 3,6 6,1 2,5 4,6 2,0 Inch Standard Forming Profile SPM Pendulum 60 mm (2.36 ) SPM n/a Pendulum 40 mm (1.57 ) SPM Pendulum 30 mm (1.18 ) SPM n/a n/a Pendulum 25 mm (0.98 ) SPM n/a n/a n/a n/a Standard Energy kj In.-Ton P2H-FX-160 Stroke Length mm Inch Continuous Speed (reduced rating) SPM Servo Motor Power Standard Power 36kW (1 x #81) Rated Distance Off Bottom mm 2,4 Inch 0.09 Standard Forming Profile SPM Pendulum 50 mm (1.97 ) SPM Pendulum 30 mm (1.18 ) SPM Standard Energy kj 9.8 In.-Ton 43 Servo Motor Power Standard Power 36 kw (1 x #83) Rated Distance Off Bottom mm 5,0 2,0 3,5 2,7 2,2 Inch Standard Forming Profile SPM Pendulum 100 mm (3.94 ) SPM n/a n/a n/a Pendulum 75 mm (2.95 ) SPM n/a n/a Pendulum 50 mm (1.97 ) SPM Pendulum 30 mm (1.18 ) SPM n/a n/a Standard Energy kj In.-Ton Servo Motor Power High Power 55 kw (1 x #85) Rated Distance Off Bottom mm 4,4 7,7 3,1 5,7 4,6 Inch Standard Forming Profile SPM Pendulum 100 mm (3.94 ) SPM n/a n/a n/a Pendulum 75 mm (2.95 ) SPM n/a Pendulum 50 mm (1.97 ) SPM Pendulum 30 mm (1.18 ) SPM n/a n/a Standard Energy kj In.-Ton

11 BULLETIN West Fifth Street Minster, OH U.S.A. Phone: PP1016