Improve quality, reduce scrap & determine machine efficiency

Transcription

1 Process Monitoring Quality castings, understand variation causes. Improve quality, reduce scrap & determine machine efficiency Monitor, archive, and analyze shot data from multiple machines and give your customers the information they require. Quickly pinpoint machine problems to improve quality, reduce scrap, and determine machine efficiency. Reduce scrap & set-up time while avoiding downtime. Document machine capability to minimize surprises. Diagnose machine problems quickly and with confidence. Statistical Process Control continuos machine monitoring. Flexible & Cost Effective systems options. Take the guesswork out of your operations Minimize CASTING variation & optimize throughput Shot velocity & pressures during cavity filling phase Shot position & pressure vs. time during intensification Online trend analysis shot recall for last 50 shots Continuous shot overlay option for variation detection 800 Sweet Valley Dr., Ste. 06 Valley View, OH 5 Call: Fax:

2 Control Systems Reduce Costs & create consistent, high-quality castings. SURE-TRAK DELIVERS real-time CONTROL of SHOT VELOCITY & PRESSURE. Run even the most challenging injection profiles with relentless repeatability. Thin walled castings; complex shapes; alternate processes like semisolid, squeeze or high vacuum casting structural components, Sure-Trak has it under control. Minimize air entrapment & reduce scrap. Precision Control over every aspect of velocity & pressure. Low impact means less flash & fewer production delays. Relentless repeatability increases efficiency by 5% or more! Save & recall recipes to reduce set-up time by 70%. DYNAMICALLY Adjustable Precision shot control even under changing conditions Creep Speed for pour hole cover Constant Acceleration for sleeve and runner fill Rapid acceleration for cavity fill Rapid deceleration for low impact 800 Sweet Valley Dr., Ste. 06 Valley View, OH 5 Call: Fax:

3 Process Monitoring Monitor & control, your entire automated machine cell. Easy set-up - restore saved jobs in seconds. Extend MONITORING & CONTROL to include your entire die casting machine cell. Create and save recipes, monitor clamp tonnage, set core sequences, and set timers. Use diagnostic screens to quickly identify problems, and capture PLC related process information for analysis. Complete I/O Diagnostics for a comprehensive view. Integrated control with the True-Trak0/0 or Sure-Trak. Ladder logic display options available. Cost-effectively replace your obsolete systems. Total-Trak DIE CASTING MACHINE CELL CONTROL Fully Integrated PLC interface for Die-casting Complete control for your entire machine cell At-a-glance monitoring and complete I/O diagnostics Fast set-ups with consistent results Ladder logic display option available 800 Sweet Valley Dr., Ste. 06 Valley View, OH 5 Call: Fax: 6.5.6

4 High-Q-Cast HIGH-PRESSURE, LOW POROSITY ALUMINUM DIE-CASTING A comprehensive system for Aluminum die-casting. Automotive structural components, traditionally the domain of wrought steel or welded sheet steel, have been targeted for replacement with weldable and heat-treatable aluminum high pressure die castings. Aluminum vacuum casting High Margin light-weight automotive structural components. Minimize gas entrapment to less than 0.5% Precision Control over every aspect of velocity & pressure. Low impact means less flash & fewer production delays. Amazing Ductility and strength with custom alloys. Heat treating & welding with no blistering or deformation. High-pressure - low porosity Vacuum Assisted casting For Aluminum structural parts Creep Speed for pour hole cover Precision Acceleration for sleeve and runner fill Vacuum Assistance and high-pressure fill Rapid deceleration for less flash & wear 800 Sweet Valley Dr., Ste. 06 Valley View, OH 5 Call: Fax: 6.5.6

5 Rugged, No-Contact Linear Sensors Reliable performance in the harshest Die casting Environments Visi-Trak delivers sensors & control systems designed for the unique challenges of the die casting industry. This elegant, accurate, and proven technology forms the foundation for Visi-Trak s suite of monitoring & control products. Proven in The Harshest Environments SIMPLE, no contact design for inherent reliability Sensor Systems Tough + Reliable Design Simplicity for inherent reliability. Extreme Accuracy up to 80IPS/MPS. Non-contact sensor minimizes equipment wear. No calibration or alignment means no set-up problems. Proven Performance for over 5 years. Bidirectional transducer non-contact Encoded piston rod enables direct position & velocity sensing Mounting block for precision positioning Easy to install & operate nearly maintenance free. Technical Specifications Resolution: Linear Speed: Operating Temp:.05 /.5mm 80IPS/MPS -0 to 58 F -0 to 70 C Housing:.656 x Sweet Valley Dr., Ste. 06 Valley View, OH 5 Call: Fax: 6.5.6

6 Replace your outdated Controls with a new Conversion Manifold ACCESS the power of VISI-TRAK S COMMAND & CONTROL SYSTEMS for a fraction of the EXPENSE OF A NEW SHOT-END Visi-Trak s affordable, easy-to-install retrofit throttling manifold packages is just what you need. Enjoy all the of performance & control of a SureTrak shot control system, with minimal cost & downtime. Process Monitoring Bolt-in throttling manifold replaces your existing valve. Expert design & implementation means no guess-work. Extend the life & capabilities of your existing shot-end. Any shape shot profile; any injection process. Increase machine efficiency by 5% or more. Reduce scrap by 5% or more. Dynamically Adjustable Shot Control System optimize your injection profile Excellent low speed control during cavity filling phase Smooth acceleration transitions for low porosity Explosive acceleration on demand Quick deceleration to dampen impact 800 Sweet Valley Dr., Ste. 06 Valley View, OH 5 Call: Fax: