CARBIDE TOOLS resilient tough proven
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1 CARBIDE TOOLS resilient tough proven SWISS MADE
2 Schmid & Wezel has stood for the highest degree of precision, quality and cooperative partnership since The company's three divisions include pneumatic and electric tools, carbide tools and EFA meat processing machines. These are manufactured in three modern operating facilities in Germany and Switzerland. Schmid & Wezel Maschinenfabrik is a quality leader in the market, not least thanks to the high production depth of up to 90%. The target is sustained customer satisfaction, which is the most important driving force for constant innovation and quality. The strengths of Schmid & Wezel are demand-oriented solutions in high product quality and individual customer support. Neuhausen am Rheinfall Maulbronn (Group Administration) Hilsbach 2
3 PRODUCER OF CARBIDE TOOLS FOR MORE THAN 0 YEARS Very long service life, thanks to the use of selected carbides High cutting capacity Very good chip removal Reduced build-up of chips due to special grinding Very soft cut due to optimal cutting geometry No carbide corrosion SWISS MADE
4 List of Contents Contents Page 5 Explanation of the cutting edges Cutting data table 7 Speed diagram -15 Universal burrs 15 Special burrs 1-19 Special burrs Types and application P. Allgem. Toleranzen Schutzvermerk ISO 1 Name $aed $aeu Gepr. $rel_at $rel_by $aed5 $aeu5 Norm $norm_at $norm_by $aed $aeu $aed $aeu Allgem. Toleranzen DIN ISO 27-mK ISO 015 Werkstoff-Art: $field Abmessung: $raw Behandlung: $din Oberfläche: $field $aed $aeu Datum Name $aed $aeu Gepr. $rel_at $rel_by $aed5 $aeu5 Norm $norm_at $norm_by $aei $aet $aed $aeu $aei $aet $aed $aeu $aei2 $aet2 $ae $aeu2 Schmid & Wezel GmbH & Co. 75 Maulbronn Werkstoff: $mat TCD DIN ISO 27-mK Datum Werkstoff: $mat Allgem. Toleranzen DIN ISO 27-mK ISO 015 $aed $aeu $rel_by $norm_by $mat Allgem. Toleranzen DIN ISO 27-mK Werkstoff-Art.: $fiel Abmessung: $raw Blatt $sheet $shcnt Bl $ident Schmid & Wezel GmbH & Co. Ers. f. $replaces Ers. d. $replaced TCM P. P.1 P.1 S.1 S.1 Behandlung: $din Maßstab Oberfläche: $field ISO 015 $aed $aeu Datum Schutzvermerk ISO 1 Name $aei $aet $aed $aeu Gepr. $aed5 $aeu5 Norm Werkstoff: $mat $rel_at $rel_by $norm_at $norm_by Zeichnungsnuer $ae $fiel $aeu2 Werkstoff-Art.: $ae $aeu1 $raw Abmessung: Zust. Änderungen Allgem. Toleranzen $aed $aeu $aed $aeu $aei $aet Schmid & Wezel GmbH & Co. 75 Maulbronn Datum Name Urspr. $source DIN $ident ISO 27-mK ISO 015 Ers. f. $replaces Maßstab Behandlung: $din Blatt Oberfläche:$sheet $field $shcnt Bl Ers. d. $replaced $aed $aeu Datum Name $aei $aet $aed $aeu Gepr. $rel_at $rel_by $aei5 $aet5 $aed5 $aeu5 Norm $norm_at $norm_by $aei $aet $aed $aeu $aei $aet $aed $aeu $aei2 $aet2 $ae $aeu2 $ae $aeu1 Datum Name Urspr. $source Werkstoff: Allgem. Toleranzen DIN ISO 27-mK $mat $rel_at $rel_by $norm_at $norm_by $ae $aeu2 Allgem. Toleranzen DIN ISO 27-mK Schmid & Wezel GmbH & Co. $ae $aeu1 75 Maulbronn Datum Name Urspr. $source S. Schutzvermerk ISO 1 Maßstab Datum Name $aed $aeu Gepr. $rel_at $rel_by $aed5 $aeu5 Norm $norm_at $norm_by $aed $aeu $ae $aeu2 Ers. d. $replaced Behandlung: $din Oberfläche: $field Schutzvermerk ISO 1 Blatt Zeichnungsnuer Schmid & Wezel GmbH & Co. $ae $aeu1 75 Maulbronn Datum Name Urspr. $source Blatt $sheet $shcnt Bl $ident Ers. f. $replaces ISO 015 $aed $aeu $aed $aeu $aei2 $aet2 S.15 Oberfläche: $field Zeichnungsnuer $aei $aet $aei $aet Zust. Änderungen Name $aed $aeu Gepr. $aed5 $aeu5 Norm $aed $aeu Werkstoff-Art.: $fiel Abmessung: $raw $aei $aet $aei7 $aet7 Datum TCN Behandlung: $din Maßstab ISO 015 $aed $aeu $aed $aeu Zust. Änderungen $aei $aet Blatt $sheet $shcnt Bl Ers. d. $replaced $aei $aet $aei $aet $aei2 $aet2 $aei5 $aet5 $ident Ers. f. $replaces $mat $aei $aet $aei5 $aet5 TCG Zeichnungsnuer Schmid & Wezel GmbH & Co. 75 Maulbronn Werkstoff-Art.: $fiel Abmessung: $raw $aei $aet $aei7 $aet7 S.11 Schutzvermerk ISO 1 $aei $aet $aei7 $aet7 Zust. Änderungen Werkstoff: Zeichnungsnuer $ae $aeu1 75 Maulbronn Datum Name Urspr. $source Zust. Änderungen TCF S.11 Oberfläche: $field Schutzvermerk ISO 1 Name $rel_at $norm_at $ae $aeu2 $aei2 $aet2 Werkstoff: Ers. d. $replaced Behandlung: $din Maßstab Datum $aed $aeu Gepr. $aed5 $aeu5 Norm $aed $aeu $aed $aeu TCL Blatt Ers. f. $replaces $aei $aet S. $sheet $shcnt Bl $ident Schmid & Wezel GmbH & Co. $aei $aet $aei $aet Zeichnungsnuer Werkstoff-Art.: $fiel Abmessung: $raw $aei $aet $aei7 $aet7 $aei $aet $aei5 $aet5 $aei2 $aet2 Schutzvermerk ISO 1 $rel_by $norm_by $ae $aeu1 75 Maulbronn Datum Name Urspr. $source Zust. Änderungen $aei7 $aet7 Oberfläche: $field Name $rel_at $norm_at $ae $aeu2 $aei2 $aet2 $aei $aet Behandlung: $din Maßstab ISO 015 $aed $aeu Gepr. $aed5 $aeu5 Norm $aed $aeu $aed $aeu $aei5 $aet5 Ers. d. $replaced $aei $aet TCE $sheet $shcnt Bl $ident TCI TCK Blatt Zeichnungsnuer Ers. f. $replaces Allgem. Toleranzen $aed $aeu $aei $aet $aei7 $aet7 $aei $aet $aei $aet S. $ae $aeu1 Datum Name Urspr. $source Werkstoff-Art.: $fiel Abmessung: $raw Ers. d. $replaced $mat Werkstoff: Maßstab $aei $aet $aei5 $aet5 Zust. Änderungen $sheet $shcnt Bl $ident Ers. f. $replaces $aei7 $aet7 $aei $aet Blatt Zeichnungsnuer $ae $aeu1 Datum Name Urspr. $source Zust. Änderungen $aei5 $aet5 Schmid & Wezel GmbH & Co. 75 Maulbronn $ae $aeu2 $aei2 $aet2 P.9 Werkstoff-Art: $field Abmessung: $raw Behandlung: $din Oberfläche: $field $aei $aet $aei $aet Schutzvermerk ISO 1 TCC Datum $mat Werkstoff: Maßstab DIN ISO 27-mK ISO 015 $aed $aeu $aei $aet $aei7 $aet7 $aei $aet $aei5 $aet5 TCH $sheet $shcnt Bl $ident Ers. f. $replaces Ers. d. $replaced Burrs standardised according to DIN 0
5 cutting edges with precision cutting for high performance Cutting edges Description 2 Page -15 geometry 2 is an uncomplicated cutting edge, which enables a high chip removal and yet still achieves a good surface. 5 Page -15 As with cutting edge 2, this cutting edge is also uncomplicated. However, due to the increased number of cuts a better surface and lower material removal are achieved. Page -17 The highly popular and long-tried cross-cutting edge from is characterised by high material removal and a smooth guide on the workpieces. This cutting edge can be used for nearly all materials but displays its full capability when machining cast parts. Performance If difficult-to-machine stainless steels, tempered steels or similar are Page 17 being handled, it is possible to supply the already strong cutting edge with a special coating. This greatly improves the service life and material removal can be increased even further. Superfein When you need to work on difficult to access areas or you wish Page 17 to achieve a perfect surface finish, then we suggest our Superfein cutting edge. This helps to achieve the best possible surfaces and enables a high degree of control. 1 Non Ferrous Page 17 1 Alu Page 1 Another speciality is the Non Ferrous cutting edge, which provides a perfect removal of material on brittle, non-ferrous metals and plastics. The tooth geometry 1 is a specially developed cutting edge to achieve an optimal cutting performance on non-ferrous metals and plastics. Due to the large chip space the milling cutter is always able to "cut freely". 1 Alu Performance In the case of problematic metals, such as the processing of pure Page 1 aluminium, to achieve a perfect result we recoend the 1 cutting edge with our specially developed coating. 1 Composite Page 19 The 1 cutting edge is new to the range and is ideally suited to machine fibre composite materials. Performance means that we produce milling cutters with special coatings, which will impress you directly whilst taking your work to another level. 5
6 Cutting data Material Cutting edge Type of processing Cutting speed up to Soft non-ferrous metals and non-ferrous heavy metals (pure aluminium, copper, zinc) Hard non-ferrous metals (aluminium alloys, brass, copper, zinc, bronze, red brass) Plastics Composite materials Cast iron Steel, cast steel (structural steels, tool steels, reinforcing steels, tempered steels, unalloyed steels, alloyed steels) Alu Alu Performance geometry 2 Alu Non Ferrous Alu Performance geometry 2 geometry Alu Non Ferrous Alu Performance geometry 2 geometry Composite geometry geometry 2 geometry Performance Superfein geometry 2 geometry Performance 50 m/min 50 m/min 50 m/min 50 m/min 00 m/min 500 m/min 00 m/min 500 m/min 50 m/min 550 m/min 00 m/min 750 m/min 50 m/min 700 m/min 00 m/min 900 m/min 00 m/min 50 m/min 00 m/min 50 m/min 50 m/min 500 m/min 00 m/min 50 m/min 00 m/min 50 m/min 50 m/min 00 m/min 00 m/min 900 m/min 00 m/min 00 m/min 00 m/min 900 m/min 50 m/min 00 m/min 00 m/min 900 m/min 900 m/min 00 m/min 00 m/min 00 m/min 900 m/min 50 m/min 00 m/min 00 m/min 900 m/min Stainless steel and titanium Superfein 900 m/min geometry 2 00 m/min 00 m/min 00 m/min 900 m/min
7 Speed diagram v = Cutting speed v = 00 m/min v = 900 m/min v = 00 m/min 000 v = 50 m/min v = 50 m/min v = 0 m/min Speed [1/min] Cutting diameter [] If you have any questions regarding burrs please do not hesitate to contact us or to arrange an appointment with one of our specialists. You are also very welcome to visit us in our group quarters in Maulbronn, where we can join together to find the most optimum solution. Alternatively you can also send us a workpiece. 7
8 Universal burrs Cylindrical shape, without end cut DIN 0 geometry 2 geometry Schutzvermerk ISO 1 Allgem. Toleranzen DIN ISO 27-mK Maßstab ISO 015 Werkstoff: $aed $aeu Datum Name $aed $aeu Gepr. $rel_at $rel_by $aed5 $aeu5 Norm $norm_at $norm_by $aei $aet $aed $aeu $aei $aet $aei2 $aet2 Zust. Änderungen $aed $aeu $ae $aeu2 Schmid & Wezel GmbH & Co. 75 Maulbronn $ae $aeu1 Datum Name Urspr. $source $mat Werkstoff-Art: $field Abmessung: $raw Behandlung: $din Oberfläche: $field $aei $aet $aei7 $aet7 $aei $aet $aei5 $aet5 Zeichnungsnuer $ident Ers. f. $replaces Ers. d. $replaced
9 Cylindrical shape, with end cut DIN 0 geometry 2 geometry Schutzvermerk ISO 1 Allgem. Toleranzen DIN ISO 27-mK ISO 015 Maßstab Werkstoff: $aed $aeu Datum Name $aed $aeu Gepr. $rel_at $rel_by $aed5 $aeu5 Norm $norm_at $norm_by $aei $aet $aei $aet $aei2 $aet2 Zust. Änderungen $aed $aeu $aed $aeu $ae $aeu2 Schmid & Wezel GmbH & Co. 75 Maulbronn $ae $aeu1 Datum Name Urspr. $source S S S S S S S S S S S $mat Werkstoff-Art: $field Abmessung: $raw Behandlung: $din Oberfläche: $field $aei $aet $aei7 $aet7 $aei $aet $aei5 $aet5 Zeichnungsnuer $ident Ers. f. $replaces 9 Ers. d. $re
10 Werkstoff: $mat Allgem. Toleranzen Maßstab Behandlung: $din Werkstoff-Art.: $fiel DIN ISO 27-mK Oberfläche: $field Abmessung: $raw ISO 015 $aei$aet $aed $aeu Datum Name Schutzvermerk ISO 1 $aei7$aet7 $aei$aet $aed $aeu Gepr. $rel_at $rel_by $aei5$aet5 $aed5 $aeu5 Norm $norm_at $norm_by $aei$aet $aed $aeu $aei$aet $aed $aeu Zeichnungsnuer $aei2$aet2 $ae $aeu2 Schmid & Wezel GmbH & Co. $ae $aeu1 75 Maulbronn Zust. Änderungen Datum Name Urspr. $source Ers. f. $replaces E Universal burrs TCC Cylindrical shape, round nose DIN 0 geometry 2 geometry $ident WRC 02.0 TCC WRC 01.0 TCC WRC 01.0 TCC WRC 01.0 TCC WRC TCC WRC 01.0 TCC WRC 0.0 TCC WRC.0 TCC WRC.0 TCC WRC.0 TCC TCD Spherical shape DIN 0 geometry 2 geometry 01.0 TCD TCD TCD TCD TCD TCD TCD TCD TCD TCD
11 TCE Oral shape DIN 0 geometry TRE TCE TRE TCE TRE 0.0 TCE TRE 0.0 TCE TRE 01.0 TCE TRE.0 TCE TRE 5.0 TCE TRE TCE TRE 5.0 TCE TCF Flame shape DIN 0 geometry 2 geometry TCF TCF TCF TCF TCF
12 Universal burrs TCG Arch shape, round nose DIN 0 geometry 2 geometry RBF TCG RBF 01.0 TCG RBF 01.0 TCG RBF 01.0 TCG RBF.0 TCG RBF.0 TCG TCH Arch shape, pointed nose DIN 0 geometry 2 geometry TCH TCH TCH TCH TCH TCH TCH TCH TCH TCH
13 TCI Conical shape, pointed nose DIN 0 geometry 2 geometry SKM TCI SKM TCI SKM TCI SKM 01.0 TCI SKM TCI SKM 01.0 TCI SKM TCI SKM.0 TCI TCK Conical shape, round nose DIN 0 geometry 2 geometry KEL TCK KEL TCK KEL TCK KEL.0 TCK KEL.0 TCK
14 Universal burrs TCL Conical shape, pointed nose 0 DIN 0 geometry KSJ TCL KSJ TCL KSJ 0.0 TCL KSJ TCL KSJ 11.0 TCL TCM Conical shape, pointed nose 90 DIN 0 1 geometry 2 geometry KSK TCM KSK 00.0 TCM KSK 05.0 TCM KSK TCM KSK.05 TCM
15 TCN Conical shape, inverted DIN 0 geometry WKN TCN WKN TCN WKN TCN WKN 1.0 TCN WKN 1.0 TCN Special burrs Long shaft carbide burrs The following table is a guideline for the maximum length of the long shaft burrs with respect to the diameter. Shaft length max. Exceptions x 0 - x 0 from Ø 0-1 To calculate the maximum overall length add the maximum shaft length to the length. x = TCD Ø / TCD Ø 1 / TCE Ø / TCF Ø All special versions are available upon request in accordance with the maximum lengths stated above. If the raw material is available in stock, the delivery time is approximately 2 weeks. Minimum order quantity = pieces. For special versions we reserve the right to over deliver and under deliver by % (minimum of 1 piece in each case). Please note that the concentricity accuracy can not be guaranteed for overlengths. We recoend lowering the speed for overlengths. Note: Can't find what you are looking for? Give us a call! 15
16 Special burrs Cast cutting edge Standard Standard Standard Standard = = = = = = = 1 = = = = = = 7 = = 5 = = = = = 1 SKM = 5 = = = = 5 = = 5 = = 5 = = 5 = = 5 = 1 SKM = 0 = = 7 = = 5 = 1 Stainless steel cutting edge Performance Standard Standard Standard Standard = = = = = = = 1 = = = = = = = = 5 = = = = = 1 SKM = 5 = = = = 5 = = 5 = = 5 = = 5 = = 5 = = 0 = = 7 = = 5 = 1 1
17 Superfein cutting edge Standard Standard Standard Standard = = = = = = = 1 = = = = = = = = 5 = = = = = 1 SKM = 5 = = = = 5 = = 5 = = 5 = = 5 = = 5 = = 0 = = 7 = = 5 = 1 Non Ferrous cutting edge 1 Standard Standard Standard Standard = = = = = = = 1 = = = = = = 7 = = 5 = = = = = 1 SKM = 5 = = = = 5 = = 5 = = 5 = = 5 = = 5 = 1 SKM = 0 = = 7 = = 5 = 1 17
18 Special burrs Alu cutting edge 1 Standard Standard Standard Standard = = = = = = = 1 = = = = = = = = 5 = = = = = 1 SKM = 5 = = = = 5 = = 5 = = 5 = = 5 = = 5 = = 0 = = 7 = = 5 = 1 Hard aluminium cutting edge 1 Performance Standard Standard Standard Standard = = = = = = = 1 = = = = = = = = 5 = = = = = 1 SKM = 5 = = = = 5 = = 5 = = 5 = = 5 = = 5 = = 0 = = 7 = = 5 = 1 1
19 Composite cutting edge = = = = = = = 5 = = 5 = = 0 = Coatings During coating a fixed layer of shapeless material is applied to the surface of the cutting. The corresponding production step, as well as the applied layer itself, is also referred to as coating. This procedure offers a variety of possibilities to produce a layer. In order to achieve optimal results we only work with experts in the field of coating. This enables us to react to individual customer requirements at all times. Our specially selected coatings have the following advantages for machining: Longer service life Better material removal Reduced crater wear Reduced abrasive wear Improved tribology (sliding property) Higher heat resistance We are also happy to coat any other milling cutter should you require. Please do not hesitate to contact us. We and our partners would be happy to assist you with any questions concerning coating. Minimum order for special coatings pieces. 19
20 SWISS MADE Druckluftwerkzeuge Pneumatic Tools Outils pneumatiques Schmid & Wezel GmbH (Werk Maulbronn) Maybachstr. 2 D-75 Maulbronn Tel +9 (0) 70 / 2-0 Fax +9 (0) 70 / 2-7 biax-verkauf@biax.de Schaber Scrapers Grattoirs Hartmetallwerkzeuge Carbide Tools Outils en carbure de tungstène Maschinen GmbH Industrieplatz CH-2 Neuhausen/Rheinfall Tel +1 (0) 52 / Fax +1 (0) 52 / 7 5 info@biax.ch Biegsame Wellen Flexible Shafts Machines à arbre flexible Schmid & Wezel GmbH (Werk Hilsbach) Breite Str. D-79 Sinsheim-Hilsbach Tel +9 (0) 72 0 / 91-0 Fax +9 (0) 72 0 / 91 - flexwellen@biax.de Fleischereimaschinen Meat Processing Machines Machines pour l industrie de la viande Schmid & Wezel GmbH (Werk Maulbronn) Maybachstr. 2 D-75 Maulbronn Tel +9 (0) 70 / 2-0 Fax +9 (0) 70 / 2-7 efa-verkauf@efa-germany.de Vertriebsgesellschaft Italien Distribution company Italy Société de distribution en Italie Italia S.r.I. Zona Industriale Via del Garda /N I-0 Rovereto (TN) Tel +9 (0) / 1 2 Fax +9 (0) / biaxitalia@biaxitalia.com Katalog Bestell-Nr.:
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