Measuring and testing equipment. Run-out testers Comparator stands Small measuring instruments
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1 Run-out testers Comparator stands Small measuring instruments
2 Benennung Artikel-Nr. Run-out testers Height of centres 50 mm height of centres 75 mm Benzing run-out testers consist of a base plate, a pair of tailstocks with centres (60 ) on the T-slot guide, and a dial gauge stand on the T-slot clamp. RP The centre of the right tailstock can be pulled back using a lever. This permits easy insertion and removal of the test specimen. The centre returns to its position by spring force. The standard centres of the tailstocks can be replaced by hollow centres, V-block inserts or carbide centres. A F B E D RP P H D C C B Allgemeintoleranzen Kom.Nr. DIN ISO m Form- und Lagetoleranzen Kd.Nr. DIN ISO H Datum Name Bearb Finsterle Gepr. Modell Finsterle Zust. Änderungen Datum Name Ursprung 5 4 Diese Zeichnung darf ohne unsere Genehmigung weder vervielfältigt, noch d r i t t e n P e r s o n e n zugeleitet werden. ( 18 des Unl.WG., ) Maßstab1:3,5 / (1:3,5) Position Menge maederpressen GmbH Robert-Boschstr Neuhausen Maßblatt RST 200 / AT Zeichnungsnummer Blatt 1 A Benz Z A3 Ersatz für Ersetzt durch Model RP RP RP P RP P maximum centre distance A mm Height of centres B mm Dimensions of base plate CxD mm 350 x x x x 110 Flatness of base plate DIN 876/1 DIN 876/1 DIN 876/1 DIN 876/1 Degree of accuracy T-slot width mm 10H7 10H7 10H7 10H7 Contact area in V-block mm Dial gauge holder mm 8H7 8H7 8H7 8H7 Travel distance of movable centre mm Distance between guide slot and clamping slot H mm Height with stand mm Weight kg approx. 8 approx. 11 approx. 9 approx Dial gauges are not included.
3 Accessories for run-out testers with height of centres 50 mm height of centres 75 mm V-block inserts PE For checking non-centred parts and long parts for installation. V-block inserts are put into the tailstocks instead of centres. Centring points hollow centres with centring hole DIN 332-A1, 6 x 3.8 Centring points carbide tipped Shank of centring points: dia. 16 mm We will be glad to manufacture centring points according to your specifications. Tailstock pairs RST 50 RST 75 P with V-block support Model RST 50 RST 75 P Height of centres mm Width of T-slot block mm 10h6 10h6 Contact area in V-block mm 5-20 Work-holding surface LxB mm 70 x x 55 Travel distance of movable centre mm 8 8 Degree of accuracy 1 1 Weight/pair kg approx. 2.5 approx. 3.5 Subject to technical modifications 5
4 Vertically adjustable Roller blocks or V-blocks To compensate for different diameters of the test specimen, a gauge block with thickness h can be placed under the vertically adjustable support on the left. The thickness h of the gauge block is calculated as follows: h = h1 h2 V-blocks: h1 = d1 / h2 = d2 / Roller blocks with vertical adjustment h1= h2= (13 + d1 ) (13 + d2 ) h d1 d2 V-blocks and Roller blocks are always supplied in pairs. V-blocks Roller blocks Roller blocks Model PB AB AB Vertically adjustable Contact area in V-block mm d = 5-25 d = 2-40 d = 2-32 V-block angle 90 V-block width mm 10 Wheel width mm 8 8 Height of centres at d = 10 mm mm Height of centres at d = 20 mm mm 65 Minimum spacing L mm 16 Width of T-slot block mm 10h6 10h6 10h6 Weight kg/pair approx. 1.0 approx. 1.0 approx. 1.8 End stop and dial gauge holder for V-blocks and roller blocks Pressure wheel AR End stop AS Diameter mm 8 Dial gauge holder MU Mounting hole mm 8H7 The end stop can be used to hold the test specimen in an axial position. Pressure wheel for holding and turning the test specimen with constant force in V-blocks or Roller blocks. The pressure wheel is mounted in the T-slot clamp. 6 Dial gauges are not included.
5 Accessories for run-out testers with height of centres 50 mm height of centres 75 mm Additional dial gauge stands can be used to set up further measuring points on run-out testers. The dial gauge stands have a universal swivel head. They are available with or without fine adjustment. Model MS MS S Height mm Column dia. mm Measuring range mm Dial gauge holder mm 8H7 8H7 Fine adjustment Weight kg approx. 0.9 approx. 0.9 MS MS S Model THL-50 Height of centres fixed mm 50 Dial gauge holder mm 8H7 for T-slot mm 10H7 Probe holder The probe holder allows the dial gauge to be locked in a horizontal position and adapted to the test specimen by means of an extension. Subject to technical modifications 7
6 Benennung Artikel-Nr. Run-out testers Height of centres 100 mm Height of centres 150 mm Benzing run-out testers consist of a base plate, a pair of tailstocks with centres (60 ) on the T-slot guide, and a dial gauge stand on the T-slot clamp. RP The centre of the right tailstock can be pulled back using a lever. This permits easy insertion and removal of the test specimen. The centre returns to its position by spring force. The standard centres of the tailstocks can be replaced by hollow centres, V-block inserts or carbide centres. The tailstocks of these models are also available with V-blocks mounted on the top (P version). Picture without top-mounted V-blocks A F B E RP D H D C C B Allgemeintoleranzen Kom.Nr. DIN ISO m Form- und Lagetoleranzen Kd.Nr. DIN ISO H Datum Name Bearb Finsterle Gepr. Modell Finsterle Zust. Änderungen Datum Name Ursprung 5 4 Diese Zeichnung darf ohne unsere Genehmigung weder vervielfältigt, noch d r i t t e n P e r s o n e n zugeleitet werden. ( 18 des Unl.WG., ) Maßstab1:3,5 / (1:3,5) Position Menge maederpressen GmbH Robert-Boschstr Neuhausen Maßblatt RST 200 / AT Zeichnungsnummer Blatt 1 A Benz Z A3 Ersatz für Ersetzt durch Picture without top-mounted V-blocks Model RP RP P* RP RP P* maximum centre distance A mm Height of centres B mm Dimensions of base plate CxD mm 700 x x x x 180 Flatness of base plate DIN 876/1 DIN 876/1 DIN 876/1 DIN 876/1 Degree of accuracy T-slot width mm 12H7 12H7 12H7 12H7 Contact area in V-block mm Dial gauge holder mm 8H7 8H7 8H7 8H7 Travel distance of movable centre mm Distance between guide slot and clamping slot mm Height with stand mm Weight kg *P = with V-block 8 Dial gauges are not included.
7 Accessories for run-out testers with height of centres 100 mm height of centres 150 mm V-block inserts PE For checking non-centred parts and long parts for installation. V-block inserts are put into the tailstocks instead of centres. Centring points hollow centres Model PE Contact area in V-block mm d = 8-45 V-block angle 90 Height of centres at d = 10 mm mm 130 Weight kg/pair approx with centring hole DIN 332-A1, 6 x 3.8 Centring points carbide tipped Shank of centring points: dia. 22 mm Live centring points M 60, dia. max = 15 mm Centre distances reduced by 90 mm We will be glad to manufacture centring points according to your specifications. Tailstock pairs Model RST 100 RST 100 P* RST 150 RST 150 P* Height of centres mm Width of T-slot block mm 12h6 12h6 12h6 12h6 Contact area in V-block mm Work-holding surface LxW mm 90 x x x x 85 Travel distance of movable centre mm Degree of accuracy Weight/pair kg approx. 9 approx. 9 approx. 12 approx. 12 *P = with V-block Tailstocks with sleeve movement either by hand wheel or pneumatic cylinder In the models with a pneumatic cylinder the forward and return speed of the sleeve can be set using speed regulation valves, which are fitted as standard. RST 100 H RST 150 H RST 100 RP RST 150 RP Subject to technical modifications Model RST 100 RH RST 100 RP RST 150 RH RST 150 RP Height of centres mm Width of T-slot block mm 12h6 12h6 12h6 12h6 Work-holding surface LxW mm 90 x x x x 85 Travel distance of movable centre mm Degree of accuracy Hand wheel Pneumatic cylinder Weight/pair kg approx. 9 approx. 9 approx. 12 approx. 12 9
8 Vertically adjustable Roller blocks or V-blocks To compensate for different diameters of the test specimen, a gauge block with thickness h can be placed under the vertically adjustable support on the left. The thickness h is calculated as follows: h = h1 h2 V-blocks: h1 = d1 / h2 = d2 / Roller blocks with vertical adjustment h1= h2= ( d1 ) ( d2 ) L d1 d2 h V-blocks and Roller blocks are always supplied in pairs. V-blocks Roller blocks Roller blocks Model PB AB AB Vertically adjustable Contact area in V-block mm dia. = 8-50 dia. = 2-60 dia. = 2-65 V-block angle 90 V-block width mm 10 Wheel width mm 8 8 Height of centres at d = 10 mm mm Minimum spacing L mm Width of T-slot block mm 12h6 12h6 12h6 Weight kg/pair approx. 4.0 approx. 4.0 approx. 5.7 End stop and dial gauge holder for V-blocks and roller blocks End stop AS Diameter mm 8 Dial gauge holder MU Mounting hole mm 8H7 The end stop can be used to hold the test specimen in an axial position. 10 Dial gauges are not included.
9 Accessories for run-out testers with height of centres 100 mm height of centres 150 mm The tailstock with rotating collet attachment is used in place of the left tailstock with fixed centre. Type F 14 and F 20 collets can be used, depending on the model. Collets are not included. The tolerance of the collet must be added to the stated run-out accuracy of the tailstock. See the table on page 3 for details. Model RST 100 D RST 100D-16 Height of centres mm Width of T-slot block mm 12h6 12h6 Work-holding surface LxW mm 90 x x 85 Collet type mm F14 F20 for collet range mm Run-out accuracy without collet mm Weight kg approx. 4 approx. 4 Dial gauge stand Additional dial gauge stands can be used to set up further measuring points on run-out testers. The dial gauge stands have a universal swivel head and a fine adjustment. Model MS Height mm 230 Column dia. mm 22 Measuring range mm 200 Dial gauge holder mm 8H7 Fine adjustment Weight kg approx. 1.5 Subject to technical modifications 11
10 Run-out testers with a granite base plate Height of centres 200 mm The work-holding table of the run-out tester is made of dark granite that is free of defects. Flatness as per DIN 876/1. A matte chrome-plated T-slot is recessed into the granite. The granite base plate is mounted on three vertically adjustable feet with ball bearing inserts. RP P Tailstocks are made of high-quality cast iron mounted on bearings. The contact surfaces are precision-ground. The centre of the right tailstock can be pulled back with a lever. This permits easy insertion and removal of the test specimen. The centre returns to its position by spring force. The standard centres of the tailstocks can be replaced by hollow centres, top-mounted V-blocks or carbide centres. Dial gauge stands are mounted on the T-slot guide. The picture shows the run-out tester with tailstock pair RST 200 P. The basic version RP comes without top-mounted V-blocks. d A B D E C Model RP RP P maximum centre distance A mm Height of centres B mm 200* 200* Dimensions of granite base plate CxDxE mm 1100 x 180 x 140* 1100 x 180 x 140* Flatness of base plate DIN 876/1* DIN 876/1 Degree of accuracy 1 1 T-slot width mm 14H7 14H7 Straightness of T-slot guide µm/m Work-holding surface of tailstock mm 130 x x 150 Sleeve holder MK 2 MK 2 Contact area in V-block mm d = Dial gauge holder mm 8H7 8H7 Travel distance of movable centre mm Height with stand mm Weight kg approx. 115 approx. 116 * Other dimensions and accuracies can be supplied at short notice. 12 Dial gauges are not included.
11 Accessories for run-out testers with height of centres 200 mm Tailstock pair RST 200P Top-mounted V-blocks allow testing of non-centred or long parts. RST 200P Tailstock pair RST 200RH The sleeve of the left tailstock is fixed, and the right sleeve is moved back and forth using the hand wheel. RST 200RH Tailstock pair RST 200RP The right sleeve is moved back and forth using a double-acting pneumatic cylinder. The forward and return speed of the sleeve can be set using speed regulation valves, which are fitted as standard. RST 200RP Model RST 200P RST 200RH RST 200RP Height of centres mm Width of T-slot block mm 14h6 14h6 14h6 Contact area in V-block mm Work-holding surface LxW mm 130 x x x 150 Sleeve holder MK 2 MK 2 MK 2 Travel distance of movable centre mm Contact area in V-block mm d = d = d = Degree of accuracy Standard Hand wheel Pneumatic Weight/pair kg approx. 30 approx. 30 approx. 30 Subject to technical modifications 13
12 Vertical run-out testers Height of centres 50 mm Height of centres 75 mm RPV The picture shows the RPV vertical run-out tester equipped with 2 THL-50 probe holders. Model RPV RPV P maximum centre distance mm Height of centres mm Dimensions of base plate mm 530 x x 105 Flatness of base plate DIN 876/1 DIN 876/1 Degree of accuracy 1 1 T-slot width mm 10H7 10H7 Contact area in V-block mm 5-20 Dial gauge holder mm 8H7 8H7 Travel distance of movable centre mm 8 8 Distance between guide slot and clamping slot mm Total height mm Weight kg approx approx Dial gauges are not included.
13 Accessories for vertical run-out testers with height of centres 50 mm height of centres 75 mm Tailstock pairs RST 50 RST 75P with V-block support Model RST 50 RST 75P Height of centres mm Width of T-slot block mm 10h6 10h6 Contact area in V-block mm 5-20 Work-holding surface LxW mm 70 x x 55 Travel distance of movable centre mm 8 8 Degree of accuracy 1 1 Weight/pair kg approx. 2.5 approx. 3.5 Probe holder Centring points hollow centres with centring hole DIN 332-A1, 6 x 3.8 Centring points carbide tipped Shank of centring points: dia. 16 mm We will be glad to manufacture centring points according to your specifications. Model THL-50 Height of centres fixed mm 50 Dial gauge holder mm 8H7 for T-slot mm 10H7 The probe holder allows the dial gauge to be locked in a horizontal position. Subject to technical modifications 15
14 Run-out tester with rotating collet Run-out tester with collet attachment RP D-10 RP 006 RP 006 run-out tester with F10 collet attachment and sliding 8H7 dial gauge holder. The collet attachment does not rotate. The MFH measuring probe holder can be inserted into the dial gauge holder of the RP D-10 run-out tester for measuring interior diameters. Model RP D-10 RP 006 Height of centres mm 75 Dimensions of base plate mm 200 x 110 Flatness of base plate DIN 876/1 Degree of accuracy 1 T-slot width mm 10H7 Dial gauge holder mm 8H7 8H7 Collet type F 14 F 10 for collet range mm Run-out accuracy without collet µm 5 Weight kg The tolerance of the collet must be added to the stated run-out accuracy of the tailstock. See the table on page 3 for details. 16 Dial gauges are not included.
15 Straightening fixture for hand lever presses Run-out testing and straightening. BENZING hand lever presses are ideal for reworking your parts. Ask for our press brochure or download it at Manual toggle press with fixture for straightening Ideal for parts up to 10 mm dia. Please note that the required straightening force also depends on the length of the workpiece. Measuring probe TRT 200 Straightening punch RSt-H Straightening blocks RB 1/200 equipped with straightening plates RP 1-W Straightening table RT 1/200 Straightening blocks and straightening plates are supplied only in pairs. Pair of straightening plates RP 1-W Model RT 1/200 RB 1/200 RP 1-W RSt-H Model TRT 200 Dimensions AxB mm 400 x x 25 Dial gauge holder mm 8H7 Height mm Measuring range mm 5 Size of straightening block mm 35 x 30 x x 30 x 10 T-slot mm Spigot mm 10h8 Weight kg approx. 7.5 approx. 1 Weight kg approx. 0.5 Subject to technical modifications 17
16 Taper measuring instrument Height of centres 50 mm height of centres 75 mm The taper measuring instrument KMG 1 consists of a movable slide mounted without play on precision ball guides and an inclinable sine bar. The slide can be locked in any position on the x axis. Taper measuring instrument with Tailstock pair RST 50 Measurements with the KMG 1 are based on the sine bar principle. The setting height S for the sine table is calculated as follows: Setting height S = 320 mm x sin A gauge block is placed on the sine table of the device to set the calculated setting height S. The dial gauge should have a flat probe so that it is able to find the highest point of the cone being measured. Tailstocks are not included and must be ordered separately. C B Sine bar Slide E A Model KMG 1 maximum centre distance with RST 50 mm 200 with RST 75 mm 200 Table dimensions AxB mm 400 x 100 Height of table mm 85 Table travel mm 150 Sine table dimensions CxD mm 330 x 70 Flatness of sine table DIN 876/1 Degree of accuracy 1 T-slot width mm 10H7 Dial gauge holder mm 8H7 Height with stand mm 260 Weight kg approx Dial gauges are not included.
17 Accessories for taper measuring device with height of centres 50 mm height of centres 75 mm Centring points hollow centres with centring hole DIN 332-A1, 6 x 3.8 Centring points carbide tipped Shank of centring points: dia. 16 mm We will be glad to manufacture centring points according to your specifications. Tailstock pairs RST 50 RST 75 P Model RST 50 RST 75 P Height of centres mm Width of T-slot block mm 10h6 10h6 Contact area in V-block mm 5-20 Work-holding surface LxW mm 70 x x 55 Travel distance of movable centre mm 8 8 Degree of accuracy 1 1 Weight/pair kg approx. 2.5 approx. 3.5 Subject to technical modifications 19
18 Tolerances Flatness of measuring table plates work-holding tables. All of the measuring table plates listed are lapped. Plates designated as ground are precision-ground. Model Measuring table dimensions mm Material Precision as per DIN 876 Tolerance µm MT 25 dia. 25 Steel MT 50 dia. 50 Steel MT 50 K dia. 50. Ceramic Factory standard 2.0 MT x 70 Steel MT 100 ground 60 x 70 Steel Factory standard 7.0 MT 100 bk 65 x 75 Ceramic Factory standard 2.0 MT 100 K 65 x 75 Ceramic Factory standard 2.0 MT x 80 Steel MT x 115 Steel MT 130 bk 100 x 115 Ceramic MT 130 K 100 x 115 Ceramic MT 150 U-1 dia. 115 Steel MT 150 U-2 98 x 115 Steel MT 150 U-2K 100 x 115 Ceramic MT 150 U-3 40 x 100 Steel MT x 215 Steel MT 160 ground 170 x 215 Steel Factory standard 16.0 MT x 200 Granite MT x 200 Granite MT x 200 Granite MT x 180 Steel MT 180 ground 98 x 180 Steel Factory standard 10.0 MT x 500 Granite RP AT 200 Cast iron RP AT 350 Cast iron RP AT 200 Cast iron RP AT 350 Cast iron RP 100 AT 700 Cast iron RP 150 AT 700 Cast iron RP 200 AT 1100 Granite Run-out accuracy tolerances of collets. The run-out accuracy is measured using a measuring pin at a distance L from the collet. Holes from to L Standard collet µm Ultra-precision collet µm
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