Accessories, spare parts and measuring equipment

Transcription

1 Accessories, spare parts and measuring equipment The broad range of accessories, spare parts and measuring equipment represents a useful addition to the range of actual clamping tools and offers spare parts and accessories for both the tool-side and the spindle-side, as well as aids that make usage easy, safe and reliable. Valuable aids for end users as well as for machine and spindle manufactures are available in the form of assembly tools and aids, cleaning aids, gauges and measuring devices. In addition add-on parts are offered that the user can use to replace or complete designs, or for in-house designs. c RE stop rings, sealing rings and centrifugal rings c Coolant tubes and blanking plugs 206 c Balance gauges and blanking caps 207 c ER collets and ultraprecision collets c Tapping collets 213 c ER sealing discs c Intermediate sleeves for hydraulic chucks c Tool extensions for thermal expanding chucks 220 c Length pre-adjusters for shrink chucks 221 c Spare parts precision drill chucks c Pull studs for steep taper adapters 224 c Accessories and spare parts HFS 225 c Spare parts for floating holders 226 c Code carrier 227 c Tool extensions Tribos 228 c Assembly tools c Clamping fixture and reducing sleeves Tribos c Taper wipers 241 c Test arbors, gauges and measuring devices

2 RE stop rings d 2 b HSK-C d 2 b Holding screw order no. Stop ring order no For manually sealing the clamping bore on HSK spindles and adapters. Supply includes: Stop rings, does not include holding screw. Suitable holding screw (see table) is to be ordered separately. On selecting stop rings and holding screws pay attention to HSK nominal size and dimension d 2. Material: Stop rings brass Holding screws steel 202

3 Sealing rings d 2 b HSK-C d 2 b Stop ring complete order no. Holding screw order no. Seal order no For automatically sealing the clamping bore on HSK spindles and adapters. Supply includes: Complete seal and holding screw. On selecting sealing rings pay attention to HSK nominal size and dimension d 2. Material: Steel (seal and screw) 203

4 Sealing rings d 2 b SE centrifugal ring HSK-C Complete centrifugal ring Holding screw order no. Stop ring order no. Threaded pin in accordance with ISO 4027 d 2 b order no. Size , M4x5-45H , M4x5-45H , M4x5-45H M5x6-45H M6x8-45H M6x8-45H For manually sealing the clamping bore on HSK spindles in accordance with DIN Supply includes: Stop ring, holding screw and threaded pins. The centrifugal ring is fastened using 3 threaded pins. Please note on ordering. Material: Centrifugal ring body + holding screw: Steel Stop ring: Brass d 2 b SR centrifugal ring HSK-C Seal order no. Threaded pin in accordance with ISO 4027 (3x) d 2 b Size Complete centrifugal ring order no ,5 On request M4x5-45H On request , M4x5-45H , M4x5-45H , M5x6-45H , M6x8-45H ,8 On request M6x8-45H For automatically sealing the clamping bore on HSK spindles in accordance with DIN Supply includes: Complete seal and threaded pins. The centrifugal ring is fastened using 3 threaded pins. Material: Steel 204

5 Accessories for DS diagonal clamping cartridge d 2 b Stop ring for direct mounting in the spindle HSK A/C d 2 b Stop ring order no. Holding screw order no Supply includes: Stop ring, does not include holding screw. Suitable holding screw (see table) is to be ordered separately. 205

6 Coolant tubes, blanking plugs G d 2 G sw L Coolant tubes Blanking plugs HSK G d 2 HSK G L Wrench size 32 M10x1 6 3, M12x M16x1 10 6, M18x M20x1, M24x1, M10x1 5, M12x1 7, M16x1 9, M18x1 11, M20x1,5 13, M24x1,5 15, Supply includes: Coolant tube with 2 O-rings and union nut. Design: Free angular movement 1 self-centring, axially sealed. Designed in accordance with DIN For sealing the threaded bore in HSK tool shanks if a coolant tube is not used. Design: With Nylok insert for screw locking. Material: Stainless steel. 206

7 Balance gauges Blanking caps H L H L HSK L H HSK L H For balancing HSK spindles and adapters as well as for sealing fast-rotating HSK spindles and adapters without a tool fitted. Design: Permissible residual imbalance in accordance with DIN ISO Part 1 quality G 2.5 at 3,000 min -1 Material: Stainless steel. Balancing quality: G 2.5 at 3,000 min , , For sealing spindle mountings without a tool fitted. Design: Unbalanced. HSK balance gauges are recommended for sealing fast-rotating HSK adapters. L H HSK L H , , For sealing spindle mountings without a tool fitted. Design: Unbalanced, with central coolant bore. HSK balance gauges are recommended for sealing fast-rotating HSK adapters. 207

8 Clamping technology Accessories, spare parts and measuring equipment ER collets ISO B Clamping range Clamping diameter Clamping range Clamping diameter 0,5-10 ER , ,5-10 ER ,5-10 ER ,5-10 ER ,5-10 ER ,5-10 ER ,5-10 ER ,5-10 ER ,5-10 ER ,5-10 ER ER , ER ER ER ER ER ER ER ER ER ER ER ER ER , ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER

9 ER collets ISO B Clamping nuts for internal coolant supply Clamping range Clamping diameter Clamping range 3-26 ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ,5-10 ERC ERC ERC ERC ERC For use up to 150 bar coolant pressure. Design: The Hi-Q/ERC clamping nut is the version for internal coolant supply. Together with the sealing discs DS/ER, using this clamping nut it is possible to also use existing collets for tools with internal coolant supply. Never clamp shanks with oversize! e.g. never press a shank with ø 12.2 mm into a collet with ø mm. Use the next collet size up (here ø mm). 209

10 Ultraprecision collets compatible with ISO B Clamping range Clamping diameter Clamping range Clamping diameter 210 0,5-10 ER , ,5-10 ER-16 1, ,5-10 ER ,5-10 ER-16 2,5-1, ,5-10 ER ,5-10 ER-16 3,5-2, ,5-10 ER ,5-10 ER-16 4,5-3, ,5-10 ER ,5-10 ER-16 5,5-4, ,5-10 ER ,5-10 ER-16 6,5-5, ,5-10 ER ,5-10 ER-16 7,5-6, ,5-10 ER ,5-10 ER-16 8,5-7, ,5-10 ER ,5-10 ER-16 9,5-8, ,5-10 ER ER , ER-20 1, ER ER-20 2,5-1, ER ER-20 3,5-2, ER ER-20 4,5-3, ER ER-20 5,5-4, ER ER-20 6,5-5, ER ER-20 7,5-6, ER ER-20 8,5-7, ER ER-20 9,5-8, ER ER-20 10,5-9, ER ER-20 11,5-10, ER ER-20 12,5-11, ER ER , ER-25 1, ER ER-25 2,5-1, ER ER-25 3,5-2, ER ER-25 4,5-3, ER ER-25 5,5-4, ER ER-25 6,5-5, ER ER-25 7,5-6, ER ER-25 8,5-7, ER ER-25 9,5-8, ER ER-25 10,5-9, ER ER-25 11,5-10, ER ER-25 12,5-11, ER ER-25 13,5-12,

11 Ultraprecision collets compatible with ISO B Clamping range Clamping diameter Clamping range Clamping diameter 1-16 ER ER-25 14,5-13, ER ER-25 15,5-14, ER ER ER-32 2,5-1, ER ER-32 3,5-2, ER ER-32 4,5-3, ER ER-32 5,5-4, ER ER-32 6,5-5, ER ER-32 7,5-6, ER ER-32 8,5-7, ER ER-32 9,5-8, ER ER-32 10,5-9, ER ER-32 11,5-10, ER ER-32 12,5-11, ER ER-32 13,5-12, ER ER-32 14,5-13, ER ER-32 15,5-14, ER ER-32 16,5-15, ER ER-32 17,5-16, ER ER-32 18,5-17, ER ER-32 19,5-18, ER ER ER-40 4,5-3, ER ER-40 5,5-4, ER ER-40 6,5-5, ER ER-40 7,5-6, ER ER-40 8,5-7, ER ER-40 9,5-8, ER ER-40 10,5-9, ER ER-40 11,5-10, ER ER-40 12,5-11, ER ER-40 13,5-12, ER ER-40 14,5-13, ER ER-40 15,5-14, ER ER-40 16,5-15, ER ER-40 17,5-16,

12 Ultraprecision collets compatible with ISO B Clamping range Clamping diameter 3-26 ER ER-40 18,5-17, ER ER-40 19,5-18, ER ER-40 20,5-19, ER ER-40 21,5-20, ER ER-40 22,5-21, ER ER-40 23,5-22, ER ER-40 24,5-23, ER ER-40 25,5-24, ER ER ER ER ER Design: The REGO-FIX ultraprecision collet combines the advantages of ISO A+B in one collet. It has a clamping range like the standard collets in accordance with ISO Form B. In addition this collet has high radial run-out accuracy in accordance with ISO Form A. Primarily in high-speed machining for which very high radial run-out accuracies are required. At the same time the tool life is increased. Never clamp shanks with oversize! e.g. never press a shank with ø 12.2 mm into a collet with ø mm. Use the next collet size up (here ø mm). 212

13 Tapping collets similar to ISO with inner square Clamping range Clamping diameter Clamping range Clamping diameter 0,5-10 ER-16 4,5 3, ,5-10 ER-16 5,5 4, ,5-10 ER-16 6,0 4, ,5-10 ER-16 7,0 5, ,5-10 ER-16 8,0 6, ,5-10 ER-16 9,0 7, ER-20 4,5 3, ER-20 5,5 4, ER-20 6,0 4, ER-20 7,0 5, ER-20 8,0 6, ER-20 9,0 7, ER-20 10,0 8, ER-20 11,0 9, ER-25 4,5 3, ER-25 5,5 4, ER-25 6,0 4, ER-25 7,0 5, ER-25 8,0 6, ER-25 9,0 7, ER-25 10,0 8, ER-25 11,0 9, ER-25 12,0 9, ER-25 14,0 11, ER-25 16,0 12, ER-32 4,5 3, ER-32 5,5 4, ER-32 6,0 4, ER-32 7,0 5, ER-32 8,0 6, ER-32 9,0 7, ER-32 10,0 8, ER-32 11,0 9, ER-32 12,0 9, ER-32 14,0 11, ER-32 16,0 12, ER-32 18,0 14, ER-32 20,0 16, ER-40 6,0 4, ER-40 7,0 5, ER-40 8,0 6, ER-40 9,0 7, ER-40 10,0 8, ER-40 11,0 9, ER-40 12,0 9, ER-40 14,0 11, ER-40 16,0 12, ER-40 18,0 14, ER-40 20,0 16, ER-40 22,0 18, Design: Suitable for tap drills in accordance with DIN, ISO and JIS standards. Never clamp shanks with oversize! e.g. never press a shank with ø 9.2 mm into a collet with ø 9.0 mm. Use the next collet size up (here ø 10.0 mm). 213

14 ER sealing discs for clamping nuts with internal coolant supply Clamping range Clamping diameter Clamping range Clamping diameter 0,5-10 ER-16 3,0-2, ,5-10 ER-16 3,5-3, ,5-10 ER-16 4,0-3, ,5-10 ER-16 4,5-4, ,5-10 ER-16 5,0-4, ,5-10 ER-16 5,5-5, ,5-10 ER-16 6,0-5, ,5-10 ER-16 6,5-6, ,5-10 ER-16 7,0-6, ,5-10 ER-16 7,5-7, ,5-10 ER-16 8,0-7, ,5-10 ER-16 8,5-8, ,5-10 ER-16 9,0-8, ,5-10 ER-16 9,5-9, ,5-10 ER-16 10,0-9, ER-20 3,0-2, ER-20 3,5-3, ER-20 4,0-3, ER-20 4,5-4, ER-20 5,0-4, ER-20 5,5-5, ER-20 6,0-5, ER-20 6,5-6, ER-20 7,0-6, ER-20 7,5-7, ER-20 8,0-7, ER-20 8,5-8, ER-20 9,0-8, ER-20 9,5-9, ER-20 10,0-9, ER-20 10,5-10, ER-20 11,0-10, ER-20 11,5-11, ER-20 12,0-11, ER-20 12,5-12, ER-20 13,0-12, ER-25 3,0-2, ER-25 3,5-3, ER-25 4,0-3, ER-25 4,5-4, ER-25 5,0-4, ER-25 5,5-5, ER-25 6,0-5, ER-25 6,5-6, ER-25 7,0-6, ER-25 7,5-7, ER-25 8,0-7, ER-25 8,5-8, ER-25 9,0-8, ER-25 9,5-9, ER-25 10,0-9, ER-25 10,5-10, ER-25 11,0-10, ER-25 11,5-11, ER-25 12,0-11, ER-25 12,5-12, ER-25 13,0-12, ER-25 13,5-13, ER-25 14,0-13, ER-25 14,5-14, ER-25 15,0-14, ER-25 15,5-15, ER-25 16,0-15,

15 ER sealing discs for clamping nuts with internal coolant supply Clamping range Clamping diameter Clamping range Clamping diameter 2-20 ER-32 3,0-2, ER-32 3,5-3, ER-32 4,0-3, ER-32 4,5-4, ER-32 5,0-4, ER-32 5,5-5, ER-32 6,0-5, ER-32 6,5-6, ER-32 7,0-6, ER-32 7,5-7, ER-32 8,0-7, ER-32 8,5-8, ER-32 9,0-8, ER-32 9,5-9, ER-32 10,0-9, ER-32 10,5-10, ER-32 11,0-10, ER-32 11,5-11, ER-32 12,0-11, ER-32 12,5-12, ER-32 13,0-12, ER-32 13,5-13, ER-32 14,0-13, ER-32 14,5-14, ER-32 15,0-14, ER-32 15,5-15, ER-32 16,0-15, ER-32 16,5-16, ER-32 17,0-16, ER-32 17,5-17, ER-32 18,0-17, ER-32 18,5-18, ER-32 19,0-18, ER-32 19,5-19, ER-32 20,0-19, ER-40 3,0-2, ER-40 3,5-3, ER-40 4,0-3, ER-40 4,5-4, ER-40 5,0-4, ER-40 5,5-5, ER-40 6,0-5, ER-40 6,5-6, ER-40 7,0-6, ER-40 7,5-7, ER-40 8,0-7, ER-40 8,5-8, ER-40 9,0-8, ER-40 9,5-9, ER-40 10,0-9, ER-40 10,5-10, ER-40 11,0-10, ER-40 11,5-11, ER-40 12,0-11, ER-40 12,5-12, ER-40 13,0-12, ER-40 13,5-13, ER-40 14,0-13, ER-40 14,5-14, ER-40 15,0-14, ER-40 15,5-15, ER-40 16,0-15, ER-40 16,5-16, ER-40 17,0-16, ER-40 17,5-17, ER-40 18,0-17, ER-40 18,5-18, ER-40 19,0-18, ER-40 19,5-19, ER-40 20,0-19, ER-40 20,5 20, ER-40 21,0 20, ER-40 21,5 21, ER-40 22,0 21, ER-40 22,5 22, ER-40 23,0 22, ER-40 23,5 23, ER-40 24,0 23, ER-40 24,5 24, ER-40 25,0 24, ER-40 25,5 25, ER-40 26,0 25,

16 Intermediate sleeves for hydraulic chucks l 1 l 2 d d 2 l 3 d d 2 l 1 l 2 l

17 Intermediate sleeves for hydraulic chucks d d 2 l 1 l 2 l For diameter reduction especially on hydraulic chucks - suitable for all hydraulic chucks. Metallic sealing on hydraulic chucks without outward dirt groove, coolant seal up to 80 bar, durable due to use of high quality hardened spring steel, very high radial run-out accuracy 3 µm, high diameter flexibility for the hydraulic chuck. Matching extraction wrench for simple removal of the reducing sleeves on page 232. For length adjustment via AAS see page 218. Imperial diameters also available on request. 217

18 Direct chucking stop screw for axial length adjustment L sw G G Wrench size L Weight kg M , M5 2,5 12,5 0, M6 3 12,5 0, M8x1 3 13,5 0, M10x1 5 13,5 0, M12x1 5 13,5 0, M16x1 5 13,5 0, M16x1 8 13,5 0, AAS stop screw On the usage of intermediate sleeves for axial length adjustment and secure axial fixing AAS stop screw Reducing sleeve G d sw L G ø d Wrench size L 218 M4x0, M10x M16x M8x1 20 2, M4x0, M8x1 25 2, M4x0, M16x M8x1 32 2, M16x For use with intermediate sleeves page 216/217.

19 Intermediate sleeve for hydraulic chucks with 10 mm length adjustment For peripheral cooling coolant seal d 2 d 3 l 1 l ,5 47, ,5 47, ,5 47, ,5 47, ,5 47, ,5 47, ,1 52, ,1 52, ,1 52, ,1 52, ,1 52, ,1 52, ,1 52, ,1 52, ,1 52, ,1 52, ,1 52, ,1 52, ,1 52, ,1 52, ,5 62, ,5 62, ,5 62, ,5 62, ,5 62, ,5 62, ,5 62, ,5 62, ,5 62, d 2 d 3 For internal coolant supply coolant seal d 2 d 3 l ,5 47, ,5 47, ,5 47, ,5 47, ,5 47, ,5 47, ,1 52, ,1 52, ,1 52, ,1 52, ,1 52, ,1 52, ,1 52, ,1 52, ,1 52, ,1 52, ,1 52, ,1 52, ,1 52, ,1 52, ,1 52, , , , , , , , , , , , , , , ,5 62, ,5 62, ,5 62, ,5 62, ,5 62, ,5 62, ,5 62, ,5 62, ,5 62, For diameter reduction on hydraulic chucks and polygon chucks, coolant seal. Very high radial run-out accuracy 3 µm. High diameter flexibility of the chuck. For diameter reduction on hydraulic chucks and polygon chucks, coolant seal up to 80 bar. Very high radial run-out accuracy 3 µm. High diameter flexibility of the chuck. 219

20 Tool extensions for thermal expanding chucks l 1 4,5 G d 2 d 3 l 3 l 4 l 2 G Weight d 2 d 3 l 1 l 2 l 3 l 4 kg , , , M5 0, , , , M5 0, M6 0, , , , M5 0, M6 0, M8x1 0, M10x1 0, , , , M5 0, M6 0, M8x1 0, M10x1 0, M10x1 0, M10x1 0, M5 0, M6 0, M8x1 0, M10x1 0, M10x1 0, M10x1 0, M10x1 0, M10x1 0, The extensions may only be shortened on the shank side. The minimum clamping depth required is 2-3xD. We assume no liability for modifications to tool adapters and their consequences.

21 Length pre-adjusters for shrink chucks l 2 l 1 sw ø 27, Wrench size Suitable for l 1 l 2 2, HSK/SK/BT HSK/SK/BT HSK/SK/BT HSK /SK/BT HSK /SK/BT HSK /SK/BT HSK / SK HSK / SK HSK /SK 40+50/BT Operating instructions: 1. Prior to the shrinking process, assemble tool (4), MAPAL length pre-adjuster (3) and MAPAL shrink chuck (1) with MAPAL stop screw (2). 2. Set required length by turning the length pre-adjuster. This adjuster sets the stop screw to the required dimension. The required length (L) after shrinking is given by the pre-adjusted length (Lv) from L = Lv 60 mm. 3. Remove length pre-adjuster and shrink tool. The tool must sit on the stop screw. Length adjustment: The length adjustment in the MAPAL shrink chuck is changed using an adjustment screw with an internal hexagon on both ends. There is a hole drilled through the middle of the screw for the internal coolant supply. The length adjustment can be made from both sides. The MAPAL length pre-adjusters are used for easy pre-adjustment of the tool length before the shrinking process. They are suitable for all shrink chucks with stop screw with the corresponding internal hexagon on the tool side of the chuck. Working with the necessary care and precision, accuracies of +/ mm are achieved after shrinking. 1. Length pre-adjustment 2. Tool shrunk 4 3 Lv 60 2 L=Lv

22 Spare parts list Precision-DrillChuck / Spare parts group DCT-08A DCT-08-B DCT-08-D DCT-13-A 1 Sleeve Conical sleeve Clamping jaw Threaded spindle Pinion Bevel wheel Thrust pad Two-hole nut Cover Spacer disc O-ring 24x O-ring 38x O-ring 8x O-ring 13x1.5 O-ring 16x Sealing disc Ø 1.8x Sealing disc Ø Sealing disc Ø Sealing disc Ø 6-13 Sealing disc Ø Coolant tube Distance piece O-ring 6x1.5 O-ring 8x Ball nozzle Ø Ball nozzle Ø Countersunk screw

23 DCT-13-B DCT-13-C DCT-13-D DCT-16-A DCT-16-B DCT-16-C DCT-16-D

24 Pull studs for steep taper adapters G G G Pull studs for ISO in accordance with DIN Form A/B Pull studs for ISO adapters in accordance with MAS /module pull stud 30 / 45 HSK Shape G BT Shape G 30 A M B M A M B M A M B M A M B M M M M M M M M M Pull studs for ISO in accordance with ASME B 5.50 (CAT) SK G 30 1/2" - UNC /8" - UNC /4" - UNC " - UNC

25 Accessories and spare parts for MAPAL HFS system Threaded spindle for axial clamping system Pull studs for radial clamping system For HFS size Without coolant through-bore order no. Threaded spindle MN 618 With coolant through-bore order no. For HFS size Without coolant through-bore order no. With coolant through-bore order no Recommendation: To make it possible to change reamers quickly using the radial clamping system, at least 1 additional pull stud should be ordered. SW Open-ended wrench, extra flat design for radial clamping system Wrench size Nominal HFS size for holding the Stud Replaceable head 6 12, , 20 12, For clamping and releasing the pull stud in the replaceable head. 225

26 Spare parts for floating holders l x Clamping diameter l x Threaded pin in accordance with ISO 4028 Holder ring Size 10 5 M5x10-45H M6x12-45H M6x12-45H M8x16-45H ,5 M8x16-45H M8x16-45H ,5 M8x16-45H M8x20-45H ,5 M10x20-45H The spare parts are dependent on the clamping diameter and the position of the threaded pin. Please refer to the related table for the appropriate dimension (here lx). 226

27 Code carrier Name l 1 BIS C /L 10 4, For fitting in tool shanks / chucks with shank HSK-A in accordance with DIN Design: Housing material: Compressed epoxy resin Storage capacity: 511 bytes Suitable read/write head: BIS C-300 / 302 / 305 / 306 / 325 Max. read/write distance: 2.5 mm Type of fit: Flush Working temperature: 0 to + 70 C Storage temperature: - 20 to + 85 C Ingress protection in acc. with IEC 60529: IP 67 Programming cycles: (up to 70 C) The code carriers can be written as often as necessary. The code carrier does not need a battery to supply power. The power and data required by the code carrier are coupled inductively by the read/write head. The data transfer is safeguarded by a plausibility check. On request tool shanks / chucks are available with a code carrier bonded in place. 227

28 Tool extensions with axial tool length adjustment for polygon chucks TRIBOS l 1 l 6 l5 l 4 d 2 d 3 d 4 l 3 l 2 Clamping diameter d 2 G Weight kg d 3 d 4 l 1 l 2 l 3 l 4 l 5 l ,5 29,5 55-0, ,5 29,5 55-0, M5 0, M5 0, M6 0, M6 0, M8x1 0, M8x1 0, M8x1 0, M8x1 0, M10x1 0, M10x1 0, M10x1 0, M10x1 0, For fine and light machining. For clamping cylindrical shanks Form HA, HB, HE in accordance with DIN 1835, DIN

29 KS assembly aids d 4 d 4 d 3 d 3 A A L L KS assembly aids KS assembly aids for MQL applications HSK-C HSK-C A L d 3 d 4 A L d 3 d For locking and unlocking or removing KS clamping cartridges (standard and high pressure cartridges). Fitting and removing clamping cartridges is very easy using the assembly aid, even in multiple spindle heads. Locking and unlocking the clamping cartridges can be made easier by using an extension bar that is inserted through the bore d 4. Supply includes: Does not include extension bar. Material: Gripper jaws and assembly blade made of hardened steel. For locking and unlocking or removing KS clamping cartridges for MQL applications. Fitting and removing clamping cartridges is very easy using the assembly aid, even in multiple spindle heads. Locking and unlocking the clamping cartridges can be made easier by using an extension bar that is inserted through the bore d 4. Supply includes: Does not include extension bar. Material: Gripper jaws and assembly blade made of hardened steel. 229

30 KS assembly sockets d 3 ø 1/2'' d 3 ø 1/2'' L L KS assembly sockets KS assembly sockets for MQL applications HSK-C d 3 L HSK-C d 3 L For locking and unlocking KS clamping cartridges. With the reducer 3/8 1/2 the assembly socket fits the torque wrench. For locking and unlocking KS clamping cartridges for MQL applications. With the reducer 3/8-1/2 the assembly socket fits the torque wrench. 230

31 Assembly tools sw l 1 Hexagonal T-keys Wrench size HFS Short design Long design l 1 Specification l 1 2, MN MN MN MN MN Assembly tools For blanking plugs/adapter tube on the For coolant tube KS clamping cartridges for MQL applications HSK Specification Specification 32 9 MN MN MN MN MN MN MN MN MN MN MN For fitting and removing coolant tubes or adapter tubes on the KS MQL clamping cartridges. 231

32 Assembly tools b l 1 Extraction wrenches Specification b l 1 HS12 24,6 100 MN HS MN HS MN HS MN For the straightforward removal of the reducing sleeves from the MAPAL hydraulic chuck. sw l 1 Open-ended wrenches DIN 894 Clamping range Specification l 1 Wrench size 0,5-10 ER MN ER MN For chucks for collets in accordance with DIN and Softsynchro tapping chucks. 232

33 Assembly tools r l 1 Open-ended wrench Clamping range Specification l 1 r 1-16 ER MN ER MN ER MN For chucks for collets in accordance with DIN and Softsynchro tapping chucks. l 1 Open-ended wrenches DIN 6368 Arbor diameter Dimension Specification l MN MN MN MN MN MN MN For milling cutter arbors. 233

34 Torque wrenches Actuation and assembly tools l 1 Torque wrenches l 1 Torque range (Nm) Design ratchet HSK-C HFS * 1/4" ** 1/ *** 3/8" ** 3/8" **** 3/ ** 3/8" ** 1/2" Supply includes: * As set with replaceable hexagonal insert (wrench size 3). ** Torque wrench without hexagonal insert. *** As set with replaceable hexagonal inserts (wrench size 4,5,6). **** As set with replaceable hexagonal insert (wrench size 8). sw l 2 l 1 Hexagonal inserts Design drive HSK-C HFS l 1 l 2 Wrench size /4" /8" /8" /8" /8" /2" /2" 234

35 Torque wrenches fixed, with blade sw Torque wrenches fixed, with blade Nominal size HFS Wrench size Torque range (Nm) 10 2, Design: Fixed, with blade. l 2 l 1 Blades for torque wrenches Nominal size HFS l 1 l Design: For torque wrench. 235

36 Assembly tools, Precision-DrillChuck 1 For appropriate torque wrench see page Assembly tool: 4 1) Socket 2) Assembly socket 3 Drill chuck 3) Retaining pin 4) Assembly bar Assembly socket Suitable for (See spare parts list with order number) Weight kg DCT-08-A/DCT-08-B 0, DCT-08-D 0, DCT-13-A/DCT-13-B/DCT-13-C 0, DCT-13-D/DCT-16-A/DCT-16-B/DCT-16-C/DCT-16-D 0, Retaining pin for assembly socket Weight kg 0, , Socket Internal hexagon Square drive Weight kg sw 19 1/2 0, Assembly bar Suitable for (See spare parts list with order number) Weight kg All assembly sockets 1, Screwdriver For Precision-DrillChuck Weight kg ø up to 8 mm 0, ø > 8 mm 0, Assembly tool for sealing discs For Precision-DrillChuck Weight kg Clamping ø up to 8 mm 0, Clamping ø > 8 mm 0,

37 Tool assembly blocks for tools with hollow taper shank HSK , Form A - F, T H H L L Design 1 Design 2 HSK L T H HSK L T H Design 1: The tool adapters are clamped vertically and horizontally at the collar. In this way all taper forms with the same collar diameter can be clamped in one block. The torque is transmitted via friction locking. Supply includes: Body with horizontal and vertical adapter sleeve, incl. control key. Design 1 can be used for all HSK forms in the nominal size. Design 2: The tool adapter is simply inserted vertically and held in place by its own weight. The tool is held horizontally by the pivoting screw. The torque is transmitted via the driving element on the end of the taper. Supply includes: Body with horizontal and vertical adapter sleeve fitted. Design 2 can only be used for the HSK Forms A and C in the related nominal size. 237

38 Clamping fixture for polygon chucks TRIBOS Weight kg 29, Adapter for length measurement system (not included) for tool pre-setting Pressure gauge for monitoring the clamping pressure Outlet valve for unclamping Hand pump for fast and exact build-up of the clamping pressure (clamping) For clamping and unclamping the polygon chucks Tribos Supply includes: Clamping fixture, does not include reducing sleeves Design: Hydraulic clamping fixture with hand pump for quickly building up the clamping pressure. No external power source (electricity, air etc.) required. For reducing sleeves see page Storage magazine for reducing sleeves on request. Length measurement system for tool pre-setting available on request. Best clamping results with cylindrical shanks Form HA with shank tolerance h

39 Reducing sleeves for TRIBOS-S for clamping fixture d 2 l 1 Clamping diameter d 2 l , , For clamping and unclamping cylindrical shanks in polygon chucks TRIBOS-S. 239

40 Reducing sleeves for TRIBOS-R for clamping fixture d 2 l 1 Clamping diameter d 2 l For clamping and unclamping cylindrical shanks in polygon chucks TRIBOS-R. 240

41 Taper wipers For HSK connections For ISO connections HSK SK For cleaning taper and face connection on machine spindles and tool adapters. Face surface and taper are cleaned at the same time. For cleaning the steep taper on machine spindles and tool adapters. Face surface and steep taper are cleaned at the same time. For HFS internal tapers HFS For cleaning the taper and the face connection. 241

42 Test arbors d d L 1 A L 1 A Test arbors HSK-C Test arbors HSK-A Weight Weight HSK-C kg HSK-A kg d A L 1 d A L , , ,5 0, ,5 1, , , , , , , , , d d Test arbors ISO L 1 Test arbors HFS A Weight Weight SK d L 1 kg HFS d A kg , , For the acceptance test on machine tools , , , Design: Permissible run-out variation of the cylindrical part in relation to the HFS connection max mm. Angle setting gauges HSK-T HSK-T l 1 l

43 Gauges for HSK shanks Gauges for nominal taper diameter d2 and measuring point diameter dk Gauges for 30 clamping angle HSK HSK Use: For direct comparative measurement between calibrated taper plug gauge and HSK external taper. Using the taper measuring rings set to the taper plug gauge, the deviation in the shank to the nominal taper diameter d2 and measuring point diameter dk can be read off on the dial indicators. Supply includes: Measuring device mounted on a board in wooden case with 2 precision dial indicators for d2 and dk; includes master gauge in wooden case. Use: For direct comparative measurement between calibrated setting gauge and HSK external taper. Using the measuring gauge calibrated with the setting gauge, the deviation of the shank from the clamping point distance L6 can be read off on the dial indicator. Supply includes: Setting gauge and gauge with dial indicator as a set in a wooden case. 243

44 Gauges for HSK spindles Gauges for HSK shanks Mechanical gauges HSK HSK Specification MN K MN K MN K MN K MN K MN K For direct comparative measurement between calibrated taper gauge ring and tool spindle or tool adapters. Using the taper gauge set to the taper gauge ring, the deviation of the spindle s internal taper can be read off on the dial gauge. Supply includes: Taper gauge ring and gauge with dial gauge as set in wooden case. For checking the principal function dimensions in one process. 1. d 2 large taper ø (direct measurement) 2. d k small taper ø (direct measurement) 3. L 5 clamping shoulder distance L 6 bottom of the bore Circularity: d 2, d 3, L 5 by rotating the workpiece in the measuring fixture 5. 1, f 3 gripper groove Supply includes: Gauge with measuring head including 6 dial gauges. The gauge is of modular design and is therefore available in various versions and combinations on request. 244

45 Clamping force measuring device return 3s return 1s config stack skip clear on manual config radio clear off mode Basic device HSK adapters ISO adapters HSK-A/-C ISO For measuring clamping forces on tool spindles with HSK and ISO connection. Using various adapters the measuring device can be adjusted to the following spindle sizes: HSK-A32/B40 to HSK-A125/B160 ISO 30 to ISO 50 (in accordance with DIN/ISO and ANSI). Design: - Universal usage for all common steep taper and hollow shank standards due to replaceable adapters - Complete force measuring unit in the basic device - Does not require mains power - Auto-power off - Indication in kilonewtons - Internal data memory for a large number of measurements - Can be used at any time due to storage in the tool magazine - Standby mode for low power consumption and as a result long battery life USB connection for reading the memory and charging the integrated Li-ion battery Further adapters available on request. Technical data: Measuring range: kn Measuring system: Strain gauge sensor Accuracy: < 1% of the maximum value Weight: approx. 3 kg 245