Machine elements. Pneumatic stamping unit. Toggle-lever presses

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1 Machine elements Pneumatic stamping unit Toggle-lever presses

2 Machine elements ST 1292 ST 1092 Page 7.03 ST 9041 Page 7.04 ST 9061/62 Page 7.05 ST 9067 Page 7.05 ST 9070/72 Page 7.06 ST 9075 Page 7.07 ST 9122 ST 9124 ST 9126 ST 9120 Page

Pneumatic stamping units ST 1092, ST 1292 with special grey cast iron die sets Pneumatic stamping units consisting of die-sets with ball guide, traverse, threaded flange and pneumatic cylinder

fixing of the pneumatic cylinder. The piston rod of the pneumatic cylinder is fixed onto the die set upper part with help from the threaded flange.

200 b 1 a 1 Round working surface: Like ST 1002, however with longer guide pillars Rectangular working surface: Like ST 1202, however with longer guide pillars Order number ST 1092.

3 Pneumatic stamping units ST 1092, ST 1292 with special grey cast iron die sets Pneumatic stamping units consisting of die-sets with ball guide, traverse, threaded flange and pneumatic cylinder Application: Cutting, trimming, bending, riveting, flanged and assembly work ld3 d 1 h max t d 2 Description: The traverse will be clamped to the pillars above the die set upper part and used for the fixing of the pneumatic cylinder. The piston rod of the pneumatic cylinder is fixed onto the die set upper part with help from the threaded flange. e 1 Order example: Pneumatic stamping unit with die set made of special grey cast iron with round working surface ST 1092 D = 200 mm Addition 200 Order number ST b 1 a 1 Round working surface: Like ST 1002, however with longer guide pillars Rectangular working surface: Like ST 1202, however with longer guide pillars Order number ST Order number ST Working surface Pneumatic cylinder round Rectangular Compressive D a 1 x b 1 d 3 e 1 h max. t d 1 /d 2 x l*) Diameter Stroke force F at 6 bar G 3/8" /25 x N x G 3/8" /25 x N 125 x x G 3/8" /25 x N 125 x G 1/2" /32 x N x G 1/2" /32 x N 160 x G 1/2" /32 x N x G 1/2" /32 x N 200 x x G 1/2" /32 x N 200 x x G 1/2" /32 x N 200 x G 3/4" /40 x N x G 3/4" /40 x N 250 x 200 *) Denote deviations in pillar lengths in your order 7.03

Pneumatic stamping units ST 9041 pneumatic cylinder with flange DIN ISO 6431 l 1 l 2 l 3 Flange Note: When using cylinders without flange the next size is suitable for the traverse.

Order example: Pneumatic cylinder with flange ST 9041 Cylinder diameter 80, stroke 50 mm Addition 080 x 050 Order number ST 9041.080 x 050 d 4 d 6 Order number ST 9041.

4 Pneumatic stamping units ST 9041 pneumatic cylinder with flange DIN ISO 6431 l 1 l 2 l 3 Flange Note: When using cylinders without flange the next size is suitable for the traverse. Screw on from underneath! If required enlarge the length I of the guide pillars appropriately. Hydro-supported pneumatic cylinders upon request. Order example: Pneumatic cylinder with flange ST 9041 Cylinder diameter 80, stroke 50 mm Addition 080 x 050 Order number ST x 050 d 4 d 6 Order number ST Cylinder diameter Cylinder hub Compressive force F at 6 bar d 4 d 6 l 1 l 2 l N M 20 x 1.5 G 3/8" x N M 20 x 1.5 G 1/2" x N M 27 x 2 G 1/2" x N M 36 x 2 G 3/4" x (without flange) N M 36 x 2 G 3/4" x

cylinders ST 9041 d 1 d 8 d 7 a 4 a 3 d 2 b 4 The traverses are also deliverable without boreholes d 7 and d 8.

Addition 184 Order number ST 9062.184 Traverse bored ST 9062.

5 Pneumatic stamping units ST 906. pneumatic cylinder with flange e 1 Traverses suitable for pneumatic stamping units with die sets made of special grey cast iron and for pneumatic cylinders ST 9041 d 1 d 8 d 7 a 4 a 3 d 2 b 4 The traverses are also deliverable without boreholes d 7 and d 8. Order example: Traverses suitable for pneumatic stamping units with die set made of special grey cast iron ST 9062 Space of the pillars e 1 = 184 mm Addition 184 Order number ST Traverse bored ST Threaded flange for pneumatic cylinder ST 9041 d 10 d 4 d 11 Order example: Threaded flange ST 9067 d 4 = M 20 x 1.5 Addition 20 Order number ST h 2 d 9 Threaded flange ST Threaded flange Traverse not bored without threaded flange Traverse bored without threaded flange Order number ST Order number ST Order number ST d 4 d 9 d 10 d 11 e 1 h 2 M 20 x M M 20 x M M 27 x 2 80 M M 36 x M a 3 b 3 d 1 d 2 h a 4 b 4 d 7 d M M M M

Two-hand start Maintenance unit Manual sliding valve Pressure gauge with control lever valve Sound absorber Completely mount cylinder on assembly plate with accessory parts and connecting

6 Pneumatic stamping units ST 9070, ST 9072 control unit and mounting table ELECTROPLATED ASSEMBLY PLATE B-449 * H-470 * T-2.5 MM (FROM HOUSING AE 1050) TUBE LENGTH TWO-HAND CONTROL BLOCK AIR FEED Pneumatic two-hand safety control consists of: Quick air-relief valve Pneumatic valve Two-hand control block Two-hand start Maintenance unit Manual sliding valve Pressure gauge with control lever valve Sound absorber Completely mount cylinder on assembly plate with accessory parts and connecting tubes. TWO-HAND START Discontinued product Order example: Pneumatic two-hand safety control ST 9070 Order number ST Mounting table as base for pneumatic stamping units Order example: Mounting table ST Order number ST

Pneumatic stamping units ST 9075 built up completely Pneumatic stamping units ready for work, with mounting table and two-hand safety control unit Application: Cutting, bending, trimming, riveting,

If you need another position of the stamping unit, please indicate so on your order.

7 Pneumatic stamping units ST 9075 built up completely Pneumatic stamping units ready for work, with mounting table and two-hand safety control unit Application: Cutting, bending, trimming, riveting, flanged and assembly work If not specified otherwise, the stamping unit ST 1092 or ST1292 is mounted in the middle of the mounting table. As a standard there are 3 assembling possibilities. If you need another position of the stamping unit, please indicate so on your order. Order example: Pneumatic stamping unit built up completely ST 9075 Position to the operator side 02 Working surface a 1 x b 1 = 200 x 100 mm Addition x 100 Order number ST x 100 Discontinued product Operator side Operator side Operator side Order number ST Order number ST Order number ST Working surface round Working surface rectangular Pneumatic Pneumatic cylinder Compressive force F D a 1 x b 1 connection diameter Stroke at 6 bar 125 G 3/8" N x 80 G 3/8" N 125 x x 100 G 3/8" N 125 x G 1/2" N x 125 G 1/2" N 160 x G 1/2" N x 100 G 1/2" N 200 x x 125 G 1/2" N 200 x x 160 G 1/2" N 200 x G 3/4" N x 200 G 3/4" N 250 x

Toggle-lever presses ST 912. compressive force 2.

8 Toggle-lever presses ST 912. compressive force kn Punching Bending Perforating Folding Pressing in Stamping 2870 Press forming Embossing and many other possible uses Characteristics: High compressive force from 2500 up to N with only little force needed at the manual lever. Large ram stroke. The height of the whole toggle lever unit can be adjusted by a threaded spindle, adjustment with a setscrew. Work table with T-slot mounting for tool fixing. Clearance borehole in the middle of the table. Compact and stable design, little space required. Special technical features: The 360 adjustable manual lever allows most favourable lever position for any workflow. Technical data ST 9120 ST 9122 ST 9124 ST 9126 Compressive force approx. 1 mm before the bottom dead centre kn Overhang mm Ram stroke mm Pitch range of the toggle lever unit mm Smallest distance between table and ram mm (Stroke at the bottom, toggle lever unit at the bottom) Largest distance between table and ram mm (Stroke on top, toggle lever unit on top) Mounting surface at the ram mm 27 x x x x 65 Truing-up trunnion bore in the ram mm 10H7 10H7 10H7 15H7 Mounting surface table mm 150 x x x x 230 Centre borehole in the table (clearance borehole) mm Width of groove Height of the press mm Base space mm 150 x x x x 420 Space requirement incl. hand lever mm 150 x x x x 1150 Weight kp Convertible via a change of the bearing bolt. 12 kn max. stroke 25 mm 16 kn max. stroke 25 mm Order example: Toggle-lever press with 5 kn Compressive force Order number ST

9 Toggle-lever presses ST 912. drawing dimensions B V Y X1 T W C E F G D H I Z U R S X J L P M Q O N A D1 Dimensions ST 9120 ST 9122 ST 9124 ST 9126 kn A B C D D E F G H 100 I J K L M N O P Q Ø 7 Ø 9 Ø 9 Ø 9 R S T U V Ø 10H7 Ø 10H7 Ø 10H7 Ø 10H7 W X X Y Z

Mechanical equipment Pneumatic stamping-unit Hand-toggle-lever presses

Mechanical equipment Pneumatic stamping-unit Hand-toggle-lever presses Mechanical equipment ST 1092 ST 1292 page 7.03 ST 9041 page 7.04 ST 9062 page 7.05 ST 9067 page 7.05 ST 9072 page 7.06 ST 9075 page