Hot Tapping Products
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- Lorraine Stokes
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1 Hot Tapping Products
2 HMT Series Hot Tapping Machines The Hydratight MHT range is designed for ease of use in making 3 60 inch ( mm) taps into various material pipelines and tanks with the ability to fast traverse and vary the cutter feed rate. Range 3 20 inch can be operated hydraulically or pneumatically. Range inch can only be operated hydraulically. The entire series of machines comes equipped with industry standard boring bar connections and flange adapter connections for existing equipment. Maximum working pressure is 1,480 p.s.i (100 bar) at 100 F (38 C). Operating temperature continuous rating is 350 F (177 C) at 1025 psi (70 bar). Intermittent service rating is -20 F (-9 C) to 700 F (371 C) at 700 psi (48 bar). Helical geared drive located close to cut 4 Speed gearbox Interchangeable seal cartridge Industry standard connections Capacities 24 in. and above come with access ladder and skid Diameter Stroke Stroke Stroke Stroke Stroke Stroke Stroke Stroke
3 HTM150 (18 in. Stroke 1/2-4 in.) Hot Tapping Machine A version of our HTM machines that have a maximum working pressure capacity of 1480 p.s.i and can Hot tap from Ø1/2 4 specifically designed for the water, gas and petrochemical industries. TECHNICAL DETAILS FEED RATES Minimum tapping hole diameter 13mm 1/2 Maximum tapping hole diameter 102mm 4 Maximum working pressure 1480 p.s.i 102 bar Maximum operating temperature 200 C 392 F Minimum clearance for spindle 33mm 1.3 Spindle bar travel 457mm 18 Feed rate Manual / revolution 3.0mm WEIGHTS AND DIMENSIONS Machine weight 25 kgs 55 lbs Shipping weight 41 Kgs 90 lbs Shipping dimensions L 135cm - (34 ) W- 38cm (15 ) H- 36cm (14 ) R.P.M (when ratchet driven) Drive Pneumatic ( weight + 4 kgs) 0.9 Hp 0.67Kw Air supply 90 p.s.i 42 s.c.f.m 1.19 m3/m
4 HTM150XL (32 in. Stroke 1/2-6 in.) Hot Tapping Machine A version of our HTM machines that have a maximum working pressure capacity of 1480 p.s.i and can Hot tap from Ø1/2 6 specifically designed for the water, gas and petrochemical industries TECHNICAL DETAILS FEED RATES Minimum tapping hole diameter 12mm 1/2 Maximum tapping hole diameter 152mm 6 Maximum working pressure 102 bar 1480 p.s.i Maximum operating temperature 200 C 392 F Spindle bar travel 760mm 32 R.P.M (when motor driven) Feed rate Manual / revolution 3.0mm WEIGHTS AND DIMENSIONS Machine weight 32 kgs 70 lbs Shipping weight 68 Kgs 150 lbs Shipping dimensions L 220cm - (86 ) W- 42cm (17 ) H- 33cm (13 ) Drive Pneumatic ( weight + 4 kgs) 0.9 Hp 0.67Kw Air supply 90 p.s.i 42 s.c.f.m 1.19 m3/m
5 HTM Series Hole Saws (1.3 6 in.) Accessories Standard hole saws fit directly to the pilot drill and hole saw holders provided with the HTM150 and HTM150XL machines. STANDARD HOLE SAW RANGE Part Number Description Actual Size HTMHS1-1/4 1-1/4" standard hole saw 1.312" HTMHS1-1/2 1-1/2" standard hole saw 1.563" HTMHS2 2" standard hole saw 1.875" HTMHS3 3" standard hole saw 2.875" HTMHS4 4" standard hole saw 3.875" HTMHS6 6" standard hole saw 5.437"
6 HTM Series Drills ( in.) Accessories Standard drills for that mount directly to the HTM150 and HTM150XL hot tapping machines. Supplied complete ready to mount. STANDARD HTM DRILL RANGE Part Number HTMD1/2 HTMD1/2XL HTMD3/4 HTMD3/4XL HTMD1 HTMD1XL HTMD11/4 HTMD11/2 Description 1/2" standard drill 1/2" extended drill 3/4" standard drill 3/4" extended drill 1" standard drill 1" extended drill 1-1/4" standard drill 1-1/2" standard drill
7 HTM Series Pilot Drill and Hole Saw Holder (1.3 6 in.) Accessories Pilot drill and hole saw holder for the HTM150 and HTM150XL machine STANDARD HTM DRILL RANGE Part Number HTMHSP1 HTMHSP2 HTMHSP3 Description 1-11/2" pilot drill and hole saw holser 2-1/2-3" pilot drill and hole saw holder and drive plate 4-6" pilot drill and hole saw holder and drive plate
8 HTM Series Drive Accessories Pneumatic ratchet drive with adjustable torque settings, supplied complete with drive socket. SPECIFICATION CHART RANGE Motor rpm Air consumption 42 scfm 1.19m3 MACHINE WEIGHT Machine Weight 4kgs 8.8lbs SHIPPING WEIGHTS AND DIMENSIONS Shipping Weight 5 Kgs (11 lbs) Shipping Dimensions L - 35cm - (13 ) W- 5cm (2 ) H- 5cm (2 )
9 MHT3-12 (42 in. Stroke 3-12 in.) Hot Tapping Machine TECHNICAL DETAILS Minimum tapping hole diameter 76mm 3 Maximum tapping hole diameter 305mm 12 FEED RATES Feed rate Manual / per rev 8.46mm Fast traverse feed rate mm/min 0 40 / min Maximum operating pressure 102 bar 1480 p.s.i Standard certified pressure 102 bar 1480 p.s.i Feed rate auto feed gearbox / rev 0.025, 0.076, 0.10, 0.14mm 0.001, 0.003, 0.004, Maximum operating temperature (continuous) 177 C 350 F Boring bar travel 1067mm 42 Boring bar diameter 63.5mm 2.5 R.P.M Min: 5 Max: 40 WEIGHTS AND DIMENSIONS Machine weight 183 kgs 403 lbs Shipping weight 203 kgs 447 lbs Shipping Dims L - 228cm (90 ) W 93cm (36 ) H 70cm (28 ) Drive 100bar (1450 psi) 3.7 Kw 5 Hp Hydraulic 1050 p.s.i (100bar) 50 L/min 13 gal/min Pneumatic 6 bar (90 psi) 3 Kw 4 Hp
10 MHT4-16 (66 in. Stroke 4-16 in.) Hot Tapping Machine TECHNICAL DETAILS Minimum tapping hole diameter 102mm 4 Maximum tapping hole diameter 405mm 16 Maximum operating pressure 102 bar 1480 p.s.i Standard certified pressure 102 bar 1480 p.s.i Maximum operating temperature (continuous) 177 C 350 F Boring bar travel 1676mm 66 Boring bar diameter 75mm 3 R.P.M Min: 5 Max: 40 FEED RATES Feed rate Manual / rev 8.46mm Fast traverse feed rate mm/min 0 40 / min Feed rate auto feed gearbox / rev 0.025, 0.076, 0.10, 0.14mm WEIGHTS AND DIMENSIONS 0.001, 0.003, 0.004, Machine weight 485 kgs 1067 lbs Shipping weight 585 kgs 1287 lbs Shipping Dims L - 250cm (98 ) W 93cm (36 ) H 70cm (28 ) Drive 100bar (1450 psi) 3.7 Kw 5 Hp Hydraulic supply 1050 p.s.i (100bar) 50 L/min 13 gal/min Pneumatic 6 bar (90 psi) 3 Kw 4 Hp
11 MHT4-20 (72 in. Stroke 4-20 in.) Hot Tapping Machine TECHNICAL DETAILS Minimum tapping hole diameter 102mm 4 Maximum tapping hole diameter 508mm 20 Maximum operating pressure 102 bar 1480 p.s.i Standard certified pressure 102 bar 1480 p.s.i Maximum operating temperature (continuous) 177 C 350 F Boring bar travel 1830mm 72 Boring bar diameter 75mm 3 R.P.M Min: 5 Max: 40 FEED RATES Feed rate Manual / rev 8.46mm Fast traverse feed rate mm/min 0 40 /min Feed rate auto feed gearbox / rev 0.025, 0.076, 0.10, 0.14mm WEIGHTS AND DIMENSIONS 0.001, 0.003, 0.004, Machine weight 505 kgs 1111 lbs Shipping weight 605 kgs 1331 lbs Shipping Dim L - 270cm (106 ) W 93cm (36 ) H 70cm (28 ) Drive 100bar (1450 psi) 3.7 Kw 5 Hp Hydraulic supply 1050 p.s.i (100bar) 50 L/min 13 gal/min Pneumatic 6 bar (90 psi) 3 Kw 4 Hp
12 MHT8-24 (80 in. Stroke 8-24 in.) Hot Tapping Machine TECHNICAL DETAILS Minimum tapping hole diameter 203mm 8 Maximum tapping hole diameter 610mm 24 Maximum operating pressure 102 bar 1480 p.s.i Standard certified pressure 102 bar 1480 p.s.i Maximum operating temperature (continuous) 177 C 350 F Boring bar travel 2032mm 80 Boring bar diameter 150mm 6 R.P.M Min: 5 Max: 40 FEED RATES Feed rate Manual / rev 8.46mm Fast traverse feed rate mm/min 0 40 /min Feed rate auto feed gearbox / rev 0.025, 0.076, 0.10, 0.14mm WEIGHTS AND DIMENSIONS 0.001, 0.003, 0.004, Machine weight 1110 kgs 2442 lbs Shipping weight 1250 kgs 2750 lbs Shipping Dims L - 300cm (118 ) W 93cm (36 ) H 70cm (28 ) Drive 100bar (1450 psi) 35 Hp 26.1 Kw Fast traverse feed Hydraulic 2.2 Hp 1.64 Kw Hydraulic supply 1050 p.s.i (100bar) 50 L/min 13 gal/min
13 MHT12-36 (110 in. Stroke in.) Hot Tapping Machine TECHNICAL DETAILS Minimum tapping hole diameter 305mm 12 Maximum tapping hole diameter 915mm 36 FEED RATES Feed rate Manual / rev 8.46mm Fast traverse feed rate mm/min 0 40 /min Maximum operating pressure 102 bar 1480 p.s.i Standard certified pressure 102 bar 1480 p.s.i Feed rate auto feed gearbox / rev 0.025, 0.076, 0.10, 0.14mm 0.001, 0.003, 0.004, Maximum operating temperature (continuous) 177 C 350 F Boring bar travel 2794mm 110 Boring bar diameter 150mm 6 R.P.M Min: 5 Max: 40 WEIGHTS AND DIMENSIONS Machine weight 1835 kgs 4037 lbs Shipping weight 2035 kgs 4477 lbs Shipping Dims L - 420cm (165 ) W 93cm (36 ) H 70cm (28 ) Drive 100bar (1450 psi) 35 Hp 26.1 Kw Fast traverse feed Hydraulic 2.2 Hp 1.64 Kw Hydraulic supply 1050 p.s.i (100bar) 50 L/min 13 gal/min
14 MHT12-42 (130 in. Stroke in.) Hot Tapping Machine TECHNICAL DETAILS Minimum tapping hole diameter 305mm 12 Maximum tapping hole diameter 1067mm 42 FEED RATES Feed rate Manual / rev 8.46mm Fast traverse feed rate mm/min 0 40 /min Maximum operating pressure 102 bar 1480 p.s.i Standard certified pressure 102 bar 1480 p.s.i Feed rate auto feed gearbox / rev 0.025, 0.076, 0.10, 0.14mm 0.001, 0.003, 0.004, Maximum operating temperature (continuous) 177 C 350 F Boring bar travel 3302mm 130 Boring bar diameter 150mm 6 R.P.M Min: 5 Max: 40 WEIGHTS AND DIMENSIONS Machine weight 1835kgs 4037lbs Shipping weight 2035kgs 4477lbs Shipping Dim L - 430cm (170 ) W 93cm (36 ) H 70cm (28 ) Drive 100bar (1450 psi) 35 Hp 26.1 Kw Fast traverse feed Hydraulic 2.2 Hp 1.64 Kw Hydraulic supply 1050 p.s.i (100bar) 50 L/min 13 gal/min
15 MHT24-60 (150 in. Stroke in.) Hot Tapping Machine TECHNICAL DETAILS Minimum tapping hole diameter 610mm 24 Maximum tapping hole diameter 1524mm 60 FEED RATES Feed rate Manual / rev 8.46mm Fast traverse feed rate mm/min 0 40 /min Maximum operating pressure 102 bar 1480 p.s.i Standard certified pressure 102 bar 1480 p.s.i Feed rate auto feed gearbox / rev 0.025, 0.076, 0.10, 0.14mm 0.001, 0.003, 0.004, Maximum operating temperature (continuous) 177 C 350 F Boring bar travel 3810mm 150 Boring bar diameter 150mm 6 R.P.M Min: 5 Max: 40 WEIGHTS AND DIMENSIONS Machine weight 3735 kgs 8217 lbs Shipping weight 4180 kgs 9196 lbs Shipping Dims L - 228cm (90 ) W 93cm (36 ) H 70cm (28 ) Drive 100bar (1450 psi) 35 Hp 26.1 Kw Fast traverse feed Hydraulic 2.2 Hp 1.64 Kw Hydraulic supply 1050 p.s.i (100bar) 50 L/min 13 gal/min
16 STANDARD FLANGE ADAPTORS Nominal size ASME class 150 ASME class 300 ASME class 600 In DN Lbs Kgs Part # Lbs Kgs Part # Lbs Kgs Part Number FA FA FA FA FA FA FA FA FA MHT Hot Tapping Accessories 150-3FA FA Standard Flange Adaptors Flange adapters to mount the hot tap machine to the valve. Supplied with all nuts, bolts, soft iron ring and pressure certificate FA FA FA FA FA FA FA FA FA FA FA FA FA FA FA FA FA FA FA FA FA FA FA FA FA FA FA FA FA FA FA FA FA FA FA FA FA FA FA FA FA FA FA FA FA
17 STANDARD HOT TAP APPLICATIONS Nominal size Actual size Standard hot tap cutters In DN In mm Lbs Kgs Part Number HTC HTC4 MHT Hot Tapping Accessories HTC3 HTC36 Standard Hot Tap Cutters Inserted cutter bodies to carry out standard hot tap operations from 3-36" HTC HTC HTC HTC HTC HTC HTC HTC HTC HTC HTC HTC HTC HTC HTC HTC36
18 STANDARD HOT TAP APPLICATIONS Nominal size Actual size Standard hot tap pilot drills In DN In mm Lbs Kgs Part Number SHTPD3 MHT Hot Tapping Accessories SHTPD3 SHTPD36 Hot Tap Pilot Drills With Wire Retainers (3 36 in) Standard hot tap pilot drills from 3-36" with coupon wire retainers SHTPD SHTPD SHTPD SHTPD SHTPD SHTPD SHTPD SHTPD SHTPD SHTPD SHTPD SHTPD SHTPD SHTPD SHTPD SHTPD SHTPD36
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