Pneumatic Tools for Professionals: Grinding Spindles and Robot Tools

Transcription

1 5 Pneumatic Tools for Professionals: Grindin Spindles and Robot Tools

2 BIAX pneumatic tools only the best is ood enouh for manufacturin your quality products! BIAX over 75 years of quality. Schmid & Wezel was one of the first companies to concentrate on pneumatic tools and has since ained a reputation for pioneerin achievements in this field. For the past 75 years the company has stood for the hihest standards of precision and quality, and is renowned as a reliable partner. BIAX partner to industry. For companies that desin and produce industrial tools, an awareness of what their customers actually want is vital they have to develop a "feelin" for the market. All BIAX tools are tailored to meetin the needs, requirements and wishes of our partners. BIAX the professionals' brand. The superior technoloy of BIAX products is reflected, amon other thins, in numerous inenious details. They include the hih-quality materials with which all our products are made. Our tools are also characterized by exceptional workmanship and a uaranteed lon service life. To us simply the rules of our business to you indispensable! BIAX tools are simply the best to be found anywhere on the market Into the future with BIAX. Contents BIAX the professionals' brand 2 Performance curves and typical motors 3 Oil-free turbine drives 4 Oil-free vane motors 5 Pneumatic rindin spindles 6+7 Robot system with deflection 8 Oscillatin drives 9 Straiht drillin deburrers 10 Anle drillin deburrers 11 2

3 Drivin with compressed air Basic characteristic curves for a pneumatic motor without a controller: M = Torque [Nm] Q = Air consumption [l/min] P = Power [W] Stallin torque The raph opposite shows the characteristic curves of a fixedspeed pneumatic motor. Power, torque and air consumption are plotted as a function of speed. The curve reveals that the power increases as the speed is reduced down to approximately 50% of idlin speed before bein reduced aain as the motor comes to a standstill. The torque increases continuously up to 100% at 50% of idlin speed, reachin 200% when the motor stalls. The power and torque can thus be read off directly at any operatin speed. It should be noted that the stallin torque is approximately 200% and the startin torque only 150% of the rated torque. Characteristic values for deviatin pressure Die Formel hierfür: P [w] = [Nm]. ω [1/5] ω = 2 π f P [w] = [Nm]. π. n. [1/m in] 30 ω = 2 π n 60 ω = π n 30 Pneumatic motors from 100 to 600 W available on request. n = Speed (min) q = Air consumption (m/min) M = Torque (Nm) P = Power (kw) Please ask for performance curves for individual machines. 3

4 BIAX Pneumatic rindin spindles with oil-free turbine motor T T The main advantaes at a lance: Oil-free operation means no oil mist on the workpieces. Hih speeds, optimized for each tool, uarantee perfect rindin and millin patterns. Very accurate concentric runnin. Low noise level. The T and T turbine rinders are characterized by exceptional wear resistance and a lon service life in continuous operation. Accessories included: Wrench set for tool chanin Type desination Motor type Speed min -1 Power Watt Front bearin set Collet type Max. collet diameter Max. tool diameter Carbide tools Profile rindin wheels Direction of rotation Air consumption unter load l/min Noise level db (A) Connection thread T T Oil-free turbine motor Oil-free turbine motor ,000 65, sinle sinle ZG 5/3 2G 5/ clockwise clockwise forward rear R 1/8 R 1/8 All collets in the ZG 5 series are available with diameters from 1 to 3 in steps of 0.5 ; 3/32" and 1/8" sizes can also be supplied. Other special sizes available on request. Hose unit Hose lenth Air hose diameter Hose unit included no no T T 27-65

5 BIAX Pneumatic rindin spindles with oil-free vane motor TR 1785 TR 3624 The main advantaes at a lance: Oil-free operation means no oil mist on the workpieces. Hih speeds, optimized for each tool, uarantee perfect rindin and millin patterns. Very accurate concentric runnin. Low noise level. Due to the vane motor, the lubricant-free drive of these rindin spindles is absolutely unique and patented. Accessories included: Wrench set for tool chanin Type desination Motor type Speed min -1 Power Watt Front bearin set Collet type Max. collet diameter Max. tool diameter Carbide tools Profile rindin wheels Direction of rotation Air consumption unter load l/min Noise level db (A) Connection thread TR 1785 TR 3624 Oil-free vane motor Oil-free vane motor ,000 24, paired sinle ZG 5/3 ZG 7/ clockwise clockwise rear rear M5 R 1/8 All collets in the ZG 4 series are available with diameters from 1 to 6 in steps of 0.5 ; 3/32", 1/8" and 1/4" sizes can also be supplied. Other special sizes available on request. All collets in the ZG 7 series are available with diameters from 1 to 8 in steps of 1 ; 1/8" and 1/4" sizes can also be supplied. Other special sizes available on request. Hose unit Hose lenth Air hose diameter Hose unit included yes no Thread M5 TR 1785 Thread G1/8 5 TR 3624

6 BIAX Pneumatic rindin spindles For installation in transfer lines, machine tools and fixtures The main advantaes at a lance: Compact dimensions. Hih-powered vane motors. Very accurate concentric runnin. Loadable down to standstill. Low pollution due to central exhaust. Low noise level. Robust, clampin-type steel body. RO 1785 R 2732* Accessories included: Wrench set for tool chanin R 3030**/ R 3040 All the rindin spindles shown on this pae can also be supplied with a revolvin splash and chip uard on the front to protect the tool spindle (see drawin). RO 1785 Chip and splash uard Thread R1/8 R 2732* Thread R1/8 6 R 3030**/ R 3040

7 BIAX Pneumatic rindin spindles For installation in transfer lines, machine tools and fixtures * The R 2732 and R 3622 rindin spindles can also be supplied in a counterclockwise version. Their specifications are otherwise identical to those of the clockwise spindles. RL 2732 Order-Nr RL 3622 Order-Nr ** With sinle bearin set RL 3030 Order-Nr R 3622* R 4112 Type desination Speed min -1 Power Watt Front bearin set Collet type Max. collet diameter Max. tool diameter Carbide tools Profile rindin wheels Direction of rotation Air consumption unter load l/min Noise level db (A) Connection thread Hose unit Hose lenth Air hose diameter Hose unit included m RO 1785 R 2732* R 3040 R 3030** R 3622* R ,000 32,000 40,000 30,000 22,000 12, paired paired paired paired paired sinle ZG 5/3 ZG 4/6 ZG 7/6 ZG 7/6 ZG 7/6 ZG 8/6 rear rear rear rear rear rear clockwise clockwise clockwise clockwise clockwise clockwise M 6 extenal R 1/8 R 1/8 R 1/8 R 1/8 R 1/4 Please ensure adequate lubrication with a maintenance unit (water separator with oiler and pressure aue) yes no no no no no All collets in the ZG 8 series are available with a diameter of 6, 8 or 10. Other special sizes available on request. Thread R1/8 R 3622* Thread R1/4 7 Fit lenth R 4112

8 Robot system with deflection The main advantaes at a lance: Deflection force continuously adjustable by means of the compressed air. The compressed air applied to the piston ensures that the tool always returns to its startin position at the fixed stop followin a deflection. Zero hysteresis. Type desination Interated rindin spindle Speed Power Collet type Direction of rotation Air inlet Overall L dimension X Grindin spindle L dimension S Tool mozntin hole L dimension W Chop spindle L dimension Z Spindle diameter dimension D min Watt max RWA 2-40 RWA 2-30 RWA 2 22 RWA 5-12 RWA 2-24 R 3040 R 3030 R 3622 R 4112 TR 3624 Oil-lubricated Oil-lubricated Oil-lubricated Oil-lubricated Oil-lubricated ,000 30,000 22,000 12,000 24, Z 7/6 Z 7/6 Z 7/6 Z 8/6 Z 7/6 clockwise clockwise clockwise clockwise clockwise forwards forwards forwards forwards forwards R 1/8 R 1/8 R 1/8 R 1/4 R 1/ Table for deflection systems: RWA 2-40, RWA 2-30, RWA 2-22, RWA 2-24 Deflection force at measurin point 1 with spindle rotatin Air pressure Force 2 bar 12 N 3 bar 20 N 4 bar 24 N 5 bar 28 N 6 bar 32 N T = P = Connection for deflection force Connection for pneumatic spindle Air outlet Air outlet 8 Table for deflection system: RWA 5-12 with spindle rotatin Deflection force at measurin point 1 with spindle rotatin. Air pressure Force 2 bar 26 N 3 bar 38 N 4 bar 50 N 5 bar 62 N 6 bar 70 N Measurin point Grindin spindle (S) (W)

9 Oscillatin drives BIAX oscillatin drives are used, amon other thins: In plotters to cut cardboard, polystyrene, etc. To deburr parts when the workpiece is uided to the robot. AG 90 A straiht-line pneumatic tool in a robot version is also available: the FR 8-2 filin tool (see pae 19 of the BIAX Pneumatic Tools catalo for details). Type desination Stroke rate Stroke lenth Drive type max. Matchin hose unit min F 5-4 R F 5-4 R SA F 5-4 R F 5-4 R SA F 5-4 R SA AG ,000 4,000 4,000 up to 12, Continuously adjustable fixed fixed Continuously adjustable vane motor with swash plate drive Reciprocatin piston up to 6 rear rear rear rear Stroke = 9 The followin pneumatic tools from the BIAX Pneumatic Tools catalo are also available in a robot version: Straiht rinder, type SBRH 818, pae 11 Anle rinder with collet, type WRD 6-20/3 Z, pae 12 Anle rinder with M 10 spindle, type WRD 10-20/3 S, pae 12 Anle rinder with collet, type WRD 6-20/2 ZL 90, pae 13 Anle rinder with collet, type WRD 6-20/2 ZL 45, pae 13 Belt rinder, type HBD 200, pae 14 Fastenin holes Toolholder optionally for Ø 3 / Ø 4 / Ø 6 Fit lenth Spindle fully extended AG 90 9 These tools are supplied without openin and closin valves and are driven externally with air. The machines for mid-rane motors are fitted with a polished steel sleeve for clampin in a clampin fixture. F 5-4 R F 5-4 R SA

10 Straiht drillin deburrers. Optionally with push start or external start BE 309 R* BE 805 R* * Types BE 309 R and BE 805 R do not start until the countersink is pressed aainst the workpiece. This principle is referred to as push start". Advantae: Reduced air consumption ** Type BE 805 R-2 is driven by means of an external valve. This tool is also ideal for brushin bore holes with sinks or slanted bore holes that need to be deburred. It operates with compressive and tensile loads. Type desination Speed min -1 Start Air consumption (L/min) Collet type Noise level db (A) Max. collet diameter Min./max. countersink diameter Hose unit Hose lenth m Air hose diameter Exhaust air hose lenth m Hose unit included BE 309 R* BE 805 R* BE 805 R-2** Push start Push start external rear rear rear ZG 5/3 ZG 7/8 ZG 7/ yes yes no BE 309 R* Thread R1/8 10 BE 805 R* BE 805 R-2**

11 Anle drillin deburrers with external start. * BEW 309 R ** BEW 605 R * This anle drillin deburrer can also be supplied without an anle connector for the exhaust air hose. The tool has an overall lenth of 255. Desination: BEW 309 R Order No ** This anle drillin deburrer can also be supplied with a smaller anle head. In combination with a D 15 countersink the head has a heiht of The head diameter is 20. Desination: BEW 606 R Type desination Speed min -1 Start Air consumption (L/min) Collet type Noise level db (A) Max. collet diameter Min./max. countersink diameter Head heiht with countersink Ø Exhaust air hose lenth Hose unit Hose lenth m Air hose diameter Exhaust air hose lenth m Hose unit included * BEW 309 R ** BEW 605 R extern extern rear rear /hexaon special collet (Ø 6 ) /6 kant , ,5 21, no no * BEW 309 R Thread R1/8 11 ** BEW 605 R

12 Meat Processin Power Schmid & Wezel GmbH & Co. Maschinenfabrik Postfach 60, D Maulbronn Maybachstr. 2, D Maulbronn Telefon +49 (0)70 43 / Telefax +49 (0)7043/ CH BIAX Maschinen GmbH Industrieplatz CH-8212 Neuhausen/Rheinfall Telefon +41 (0)52 / Telefax +41 (0)52 / I BIAX Italia S.r.l. Via Cavour, 15 I Rovereto Telefon / Fax / biaxitalia@biaxitalia.com Schmid & Wezel Hilsbach GmbH & Co. Breite Straße 38 D Sinsheim-Hilsbach Telefon +49 (0)72 60 / Telefax +49 (0)72 60 / biax-hilsbach@biaxefa.com Schmid & Wezel GmbH & Co. Maschinenfabrik Postfach 60, D Maulbronn Maybachstr. 2, D Maulbronn Telefon +49 (0)70 43/ Telefax +49 (0)70 43/ efa-verkauf@biaxefa.com Maschinen mit biesamer Welle Machines with flexible shafts Das vollständie EFA-Maschinenprora für die Schweine- und Sauenschlachtun The full rane of EFA-machines for breakin Druckluftwerkzeue Pneumatic Tools Outils pneumatiques Schaber Scrapers Grattoirs Hartmetall-Werkzeue Carbide Tools Outils en carbure de tunstène Biesame Wellen Flexible Schafts Machines à arbre flexible Fleischereimaschinen Meat Processin Machines Machines pour l industrie de la viande Printed in Germany 8/2005/E Technische Änderunen vorbehalten - Desins and specifications are subject to chane without notice or obliation - Le constructeur se réserve le droit de modifier les caractéristiques énoncées dans ce cataloue sans préavis. by BIAX