Clean One-touch Fittings

Transcription

1 Clean One-touch Fittins Series KP/KP/KPG K KK D S T Series KP Series KP Series KPG 2

2 One-touch fittins and for blowin systems and drive air One-touch fittins (for blowin) Series KP Collet Polypropylene Seal EPD (Fluorine coatin) Special confiuration for reliable sealin and low resistance when insertin tube. Body Polypropylene O-rin EPD (Fluorine coatin) Drive bushin Stainless steel 30 otation of the body allows for easy installation Stud Polypropylene Completely oil free (ubber parts are fluorine-coated.) iquid-contact areas are non-metallic Parts cleanin, assembly and double packain in a clean room Can be used for vacuum ( 0kPa) Guide Stainless steel 30 Series KP elease button iht force for removal Polypropylene eleases the chuck collet when is removed. lso prevents the chuck from bitin excessively into the. Chuck Stainless steel 30 The chuck provides a secure bite, while holdin force is increased by the collet. Stopper (dust check) Bumper Stainless steel 30 EPD olds the cushion and secures the seal. (Fluorine coatin) Suppresses slidin of the seal to prevent eneration of particulates. Clean blowin system Clean room Clean fittin KP Clean TP/TPS Super mist separator -E Odor removal filter -F Clean reulator S 2 port air operated valve Clean as filter SF Clean blow ir micro meter V S SFB Cleanin liquid pressure feed SFC N2 blow N2 as 2

3 clean room systems ow particulate eneration Clean performance Stainless steel 30 -K2 esin parts are P.P. (Polypropylene) KP esin: etal: Brass (elecroless nickel plated) esin: PBT, PO etal: Brass (elecroless nickel plated) One-touch fittins (for drive system air pipin) Series KP/KPG Brass (electroless nickel plated) elease button Polypropylene KP: iht ray KPG: iht blue -KG KPG esin: PBT, PO etal: Stainless steel 303 esin: etal: Stainless steel 30 Environmental resistance Series KP KP esin: etal: Stainless steel 30 Completely oil free/iquid-contact parts resin (ubber parts are fluorine-coated.) Series KPG Excellent K KK D S T Body Polypropylene Stud KP: Brass (electroless nickel plated) KPG: Stainless steel 30 Drive air pipin system Clean room ale connector Clean fittin Body KP: Brass (electroless nickel plated) KPG: Stainless steel 30 KP/KPG elief port pipin Solenoid valve exhaust pipin eulator breather pipin Drain pipin 29

4 Clean One-touch Fittins For Blowin Series KP os Tubin PF, Polyolefin Tubin material Soft polyolefin, Polyurethane Tubin O.D. ø, ø, ø, ø, ø FEP, nylon and soft nylon, and not compatible with the clean series can also be used. owever, the deree of clean performance will be reduced. Note 2) Due to the softness of polyurethane, it may fold when bein inserted. old the end of the and insert it all the way in. Specifications Series KP is a line of special One-touch fittins for use in clean room blowin and washin lines. Please consult with SC reardin other types of applications. Seal material: The durability of EPD with respect to mineral oils is inferior, which makes it unsuitable for pipin in eneral pneumatic equipment. Particulate eneration rade Grade 1 Fluid ir/nitroen as/water (pure water) Note 2) aximum operatin pressure (20 C) 1 Pa Note 3) Operatin vacuum pressure 0 kpa { Torr} Proof pressure (20 C) 3 Pa mbient and fluid temperature 20 C to 0 C Threads JIS B0203 (Taper thread for pipin) efer to particulate eneration rade classifications. Note 2) The sure pressure must be under the maximum operatin pressure. Note 3) The maximum operatin pressure is the value at 20 C. efer to the operatin pressure curve for other temperatures. Note ) Do not use the fittins with a leak tester or for vacuum retention because they are not uaranteed for zero leakae. ade to Order (efer to pae 21 for details.) Particulate Generation Grade Classifications elation between Operatin Temperature and aximum Operatin Pressure verae particle concentration Particles/ft Grade Grade 3 Grade 2 Grade aximum operatin pressure Pa Particle diameter µm or less Operatin temperature C Note) efer to Features 2 in CT. E02-, SC Pneumatic Clean Series for details. 20

5 Clean One-touch Fittins Series KP ow to Order Clean One-touch fittins (for blowin) T Y U Construction KP 0 01 KP P 0 odel ale connector, Straiht union Union elbow, ale elbow ale branch tee, Union tee ale run tee ale branch, Union "Y" Plu-in reducer O.D. 0 ø 0 ø 0 ø ø ø ade to Order X3 With pipe tape Port size/ O.D. Thread connection Tubin (rod) connection / 1/ 3/ Same dia. ø ø ø ø ø Different dia. (plu-in reducer) Plu fittin size ø ø ø ø ø Clean One-touch fittins K KK D S T Component Parts No Description Body Stud Chuck Guide elease button Collet Stopper Seal Bumper O-rin Drive bushin aterial Stainless steel 30 Stainless steel 30 (color: liht reen) Stainless steel 30 EPD (Fluorine-coated) EPD (Fluorine-coated) EPD (Fluorine-coated) Stainless steel 30 21

6 Series KP Dimensions ale Connector: KP ale Elbow: KP O.D. ale Branch Tee: KPT ale un Tee: KPY ale Branch "Y": KPU thread 1/ 1/ 1/ 1/ 1/ 1/ 1/ 3/ 3/ O.D. thread 1/ 1/ 1/ 1/ 1/ 1/ 1/ 3/ 3/ O.D. thread odel KP KP KP KP KP KP KP KP KP KP odel TP TPS TP TPS ass 3 13 ass KP KP KP KP KP KP KP KP KP KP eference dimension for after installation 1 indicates the maximum diameter. 1/ 1/ 1/ 1/ 1/ 1/ 1/ 3/ 3/ O.D. thread O.D. odel eference dimension for after installation 1 2 TP TPS.1.1 ass KPT KPT KPT KPT KPT KPT KPT KPT KPT KPT eference dimension for after installation 1 indicates the maximum diameter. 1/ 1/ 1/ 1/ 1/ 1/ 1/ 3/ 3/ 1/ 1/ 1/ 1/ 1/ 1/ 1/ 3/ 3/ odel KPY0-01 KPY0-02 KPY0-01 KPY0-02 KPY0-01 KPY0-02 KPY-02 KPY-03 KPY-03 KPY TP TPS.. 21 ass eference dimension for after installation 1 indicates the maximum diameter ass odel P TP TPS KPU KPU KPU KPU KPU KPU KPU KPU KPU KPU eference dimension for after installation indicates the maximum diameter. thread x x P x

7 Clean One-touch Fittins Series KP Dimensions Straiht Union: KP Elbow: KP Union Tee: KPT Union "Y": KPU Plu-in educer: KP O.D. O.D. O.D. O.D. odel KP0-00 KP0-00 KP0-00 KP-00 KP-00 odel KP0-00 KP0-00 KP0-00 KP-00 KP-00 odel KPT0-00 KPT0-00 KPT0-00 KPT-00 KPT-00 odel KPU0-00 KPU0-00 KPU0-00 KPU-00 KPU ass TP TPS indicates the maximum diameter. ass TP TPS indicates the maximum diameter. ass TP TPS indicates the maximum diameter. ass P TP TPS indicates the maximum diameter. 2 x 1 ø 2 ø ø.2 ø 2 x ø.2 P 3 x ø.2 3 x K KK D S T Plu: K O.D. fittin size odel KP0-0 KP0-0 KP0-0 KP0- KP0- KP0- KP ass TP TPS indicates the maximum diameter. fittin size fittin size odel ass K-0 K-0 K-0 K- K fittin size

8 Clean One-touch Fittins For Drivin ir Pipin os Series KP/KPG Tubin Tubin material Tubin O.D. PF, Polyurethane ø, ø, ø, ø, ø FEP, nylon and soft nylon, and not compatible with the clean series can also be used. owever, the deree of clean performance will be reduced. Specifications Series KP Brass (electroless nickel plated) elease button: iht ray Particulate eneration rade Fluid aximum operatin pressure (20 C) Operatin vacuum pressure Proof pressure (20 C) mbient and fluid temperature Threads Grade 1 ir 1 Pa Note 2) 0 kpa 3 Pa C to 0 C JIS B0203 (Taper thread for pipin) Oil Fluorine-based rease efer to particulate eneration rade classifications This falls outside of the rade because fluorine rease is applied to the internal seal materials. Note 2) The maximum operatin pressure is the value at 20 C. efer to the operatin pressure curve for other temperatures. Note 3) Do not use the fittins with a leak tester or for vacuum retention because they are not uaranteed for zero leakae. Series KPG Stainless steel 30 elease button: iht blue ade to Order (efer to pae 2 for details.) Particulate Generation Grade Classifications elation between Operatin Temperature and aximum Operatin Pressure verae particle concentration Particles/ft Grade Grade 3 Grade 2 Grade aximum operatin pressure Pa Particle diameter µm or less Operatin temperature C Note) efer to Features 2 in CT. E02-, SC Pneumatic Clean Series for details. 2

9 Clean One-touch Fittins Series KP/KPG ow to Order Clean One-touch fittins Symbol G Specifications Specifications (metal part materials) Brass (electroless nickel plated) Stainless steel 30 T Y U Construction KP 0 01 odel ale connector, Straiht union Union elbow, ale elbow ale branch tee, Union tee ale run tee ale branch, Union "Y" Plu-in reducer O.D. 0 ø 0 ø 0 ø ø ø ade to Order X3 X3 With pipe tape Grease-free ubber material: EPD (Fluorine-coated) Gasket: -G3 (Stainless steel 31, Special FK) Note 2) With release bushin, Guide color: Natural Series KPG: Compatible with products with only Note 2) thread Port size/ O.D. x / Thread 02 1/ connection 03 3/ 0 00 Same dia. 0 ø Tubin (rod) 0 ø Different dia. connection ø 0 (plu-in reducer) ø ø KP P 0 Plu fittin size 0 ø 0 ø 0 ø ø ø Clean One-touch fittins K KK D S T type ale connector Component Parts No Description Body With male connector Stud Chuck Guide With male connector elease button Collet Stopper Seal Bumper O-rin Gasket With male connector aterial Series KP Series KPG C30 (electroless nickel plated) Stainless steel 30 C30 (electroless nickel plated) Stainless steel 30 Stainless steel 30 C30 (electroless nickel plated) Stainless steel 30 (color: liht ray) Stainless steel 30 NB NB NB Stainless steel 30, NB (color: liht blue) 2

10 Series KP/KPG Dimensions ale Connector: KP, KPG () () O.D. thread x 0. 1/ 1/ x 0. 1/ 1/ 1/ 1/ 1/ 3/ 3/ odel KP0- KP0-01 KP0-02 KP0- KP0-01 KP0-02 KP0-01 KP0-02 KP-02 KP-03 KP-03 KP-0 KPG0- KPG0-01 KPG0-02 KPG0- KPG0-01 KPG0-02 KPG0-01 KPG0-02 KPG-02 KPG-03 KPG-03 KPG () ass TP TPS () eference dimension for after installation ale Elbow: KP, KPG () () O.D. thread odel TP TPS x 0. KP0- KPG / KP0-01 KPG / KP0-02 KPG x 0. KP0- KPG / KP0-01 KPG / KP0-02 KPG / KP0-01 KPG () / KP0-02 KPG / KP-02 KPG / KP-03 KPG / KP-03 KPG KP-0 KPG eference dimension for after installation 1 indicates the maximum diameter. Union Tee: KPT, KPGT () () O.D. thread odel TP TPS ass () ass x 0. KPT0- KPGT / KPT0-01 KPGT / KPT0-02 KPGT x 0. KPT0- KPGT / KPT0-01 KPGT / KPT0-02 KPGT / KPT0-01 KPGT () 1/ KPT0-02 KPGT / KPT-02 KPGT / KPT-03 KPGT / KPT-03 KPGT KPT-0 KPGT eference dimension for after installation 1 indicates the maximum diameter. 2 () x x

11 Clean One-touch Fittins Series KP/KPG Dimensions ale un Tee: KPY, KPGY () () O.D. thread x 0. 1/ 1/ x 0. 1/ 1/ 1/ 1/ 1/ 3/ 3/ KPY0- KPY0-01 KPY0-02 KPY0- KPY0-01 KPY0-02 KPY0-01 KPY0-02 KPY-02 KPY-03 KPY-03 KPY-0 odel KPGY0- KPGY0-01 KPGY0-02 KPGY0- KPGY0-01 KPGY0-02 KPGY0-01 KPGY0-02 KPGY-02 KPGY-03 KPGY-03 KPGY Note1) TP TPS ale Branch: KPU, KPGU () () O.D. thread x 0. 1/ 1/ x 0. 1/ 1/ 1/ 1/ 1/ 3/ 3/ eference dimension for after installation 1 indicates the maximum diameter. KPU0- KPU0-01 KPU0-02 KPU0- KPU0-01 KPU0-02 KPU0-01 KPU0-02 KPU-02 KPU-03 KPU-03 KPU-0 odel KPGU0- KPGU0-01 KPGU0-02 KPGU0- KPGU0-01 KPGU0-02 KPGU0-01 KPGU0-02 KPGU-02 KPGU-03 KPGU-03 KPGU Note1) P TP 2 1 TPS 1 29 ass ass eference dimension for after installation indicates the maximum diameter () 1 2 () 1 2 () () 2 x x 1 2 ø ø x P 2 x P K KK D S T ø ø.2 Straiht Union: KP, KPG O.D. KP0-00 KP0-00 KP0-00 KP-00 KP-00 odel KPG0-00 KPG0-00 KPG0-00 KPG-00 KPG TP 2 1 TPS 1 29 ass x indicates the maximum diameter. 2

12 Series KP/KPG Elbow: KP, KPG O.D. KP0-00 KP0-00 KP0-00 KP-00 KP-00 odel KPG0-00 KPG0-00 KPG0-00 KPG-00 KPG ass TP TPS indicates the maximum diameter. ø 2 x ø.2 Union Tee: KPT, KPGT O.D. KPT0-00 KPT0-00 KPT0-00 KPT-00 KPT-00 odel KPGT0-00 KPGT0-00 KPGT0-00 KPGT-00 KPGT Union "Y": KPU, KPGU O.D. KPU0-00 KPU0-00 KPU0-00 KPU-00 KPU-00 odel KPGU0-00 KPGU0-00 KPGU0-00 KPGU-00 KPGU Plu-in educer: KP, KPG ass TP TPS indicates the maximum diameter. ass P TP TPS indicates the maximum diameter. 1 2 ø ø.2 ø P 3 x ø.2 3 x O.D. fittin size odel KP0-0 KPG0-0 KP0-0 KPG0-0 KP0-0 KPG0-0 KP0- KPG0- KP0- KPG0- KP0- KPG0- KP- KPG ass TP TPS indicates the maximum diameter. fittin size Plu: K fittin size odel ass K-0 K-0 K-0 K- K The plu is coom for series KP, KPG and KP. fittin size 2

13 Series KP/KP/KPG Specific Product Precautions 1 Be sure to read before handlin. efer to front matters and 9 for Safety Instructions and paes 13 to 1 for Fittins and Tubin Precautions. Selection 1. Please consult with SC reardin fluids other than air, water and nitroen as. andlin 1. Store away from direct sunliht at 0 C or less. 2. Open the inner packae of double packain in a clean room or other clean environment. Installation of Threads Be sure to wrap sealin tape around the taper for both resin and metal. If used without sealin tape air leakae can occur. 1. Series KP (with resin thread) 1) Wrappin of pipe tape Wrap the pipe tape 2 to 3 times around the, leavin 1. to 2 thread rides exposed at the end of the. 2) Tihtenin fter tihtenin by hand, tihten an additional 2 to 3 turns usin a tihtenin tool. 2. Series KP/KPG (with metal thread) 1) For fter tihtenin by hand, tihten approximately 1/ turn further usin a tihtenin tool. eference values for the tihtenin torque are 1 to 1. N m. Excessive tihtenin can cause air leakae due to thread damae or deformation of the asket, etc. Insufficient tihtenin can cause loose and air leakae, etc. Installation of Threads 2) Taper thread (1) Wrappin of pipe tape Wrap the pipe tape 2 to 3 times around the, leavin 1 thread rides exposed at the end of the. (2) When installin, tihten with the proper torque shown in the table below. s a rule, this corresponds to two or three turns with a tool after tihtenin by hand. thread size 1/ 1/ 3/ Proper tihtenin torque (N m) to 9 to 1 to 2 2 to Tihtenin tools Tihten with an appropriate wrench usin the hexaon wrench flats on the body. Position the wrench on the base as close as possible to the. If the size of the wrench is not suitable for the hexaon wrench flats, the wrench flats may be crushed. Installation and emoval of Tubin 1. Installation of 1) Grease is not used due to the Series KP oil-free specifications. For this reason, reater insertion force is required when is installed. In particular, polyurethane may fold when inserted due to its softness. old the end of the, and insert it all the way in slowly and securely. efer to dimension in the dimension drawins for uidance on the insertion depth of. 2. emoval of 1) The outside diameter of tubes that have been used at hih temperatures or for lon periods of time will expand, and in some cases pipe fittins cannot be reattached. Tubes that cannot be attached should be discarded and replaced with new ones. K KK D S T 29

14 Series KP/KP/KPG Specific Product Precautions 2 Be sure to read before handlin. efer to front matters and 9 for Safety Instructions and paes 13 to 1 for Fittins and Tubin Precautions. Operatin Environment Warnin 1. Do not use in environments or locations where there is a daner of damae to fittins and. For fittin and materials, refer to specifications and construction drawins, etc. 2. Provide shade in locations which receive direct sunliht. 1. Series KP are special One-touch fittins for use on clean blowin and washin lines. Please consult with SC reardin other types of applications. Seal material: The durability of EPD with respect to mineral oils is inferior, makin it unsuitable for pipin in eneral pneumatic equipment. Use Series KP and KPG for pipin to eneral pneumatic equipment. aintenance 1. Tihtenin of blow fittins (resin taper for pipin) Since Series KP taper are made of resin, minute leakae may radually occur due to stress relaxation. Perform periodic inspections, and if leakae is detected correct the problem by further tihtenin. If additional tihtenin becomes ineffective, replace the fittin with a new product. 2. Check for the followin durin reular maintenance, and replace components as necessary. a) Scratches, oues, abrasion, corrosion b) eakae, refer to item 3 reardin taper thread leakae. c) Twistin, flattenin or distortion of d) ardenin, deterioration or softness of 3. Do not repair or patch the replaced or fittins for reuse. 290