Series AN /Series AMC

Transcription

1 s/exhaust Cleaner / Noise reduction Nominal filtration rating (Reference values) Oil mist removal ratio Standard type Low back pressure Compact and easy mounting db (A) 00 µm 50 µm 5-0- Compact type Space-saving compact type 03 5 db (A) 00 µm s Metal case type Exhaust in only one direction. Prevents scattering of mist and noise. BC sintered body type Ideal for the exhaust of a compact valve or pilot air. One-touch fitting connection type Can connect with One-touch fitting directly M5 0-M3 -KM 9 db (A) 6 db (A) db (A) 8 db (A) 3 db (A) 5 db (A) 30 db (A) It differs depending upon the model. 00 µm 70 µm 00 µm High noise reduction type Case adopts UL94-V0 grade flame resistant material db (A) 50 µm High noise reduction type A high noise reduction type silencer keeps the noise level inside a plant below 85 db (A). A 40 db (A) 30 µm High noise reduction type B has a larger effective area with the same port size as A. B 38 db (A) 30 µm Exhaust Cleaner Exhaust cleaner Ensures clean plant air, reduces noise pollution by over 35 db (A), and removes over 99.9% of all oil mist. 35 db (A) 0.3 µm 99.9% 5-0- Precautions/Specific Product Precautions Related Products Exhaust Cleaner for Vaccum ( AMV) Exhaust Cleaner for Clean Room ( AMP)

2 Standard Type 00 Over 30 db (A) noise reduction Low back pressure Compact and easy mounting Body size Thread type Nil N R NPT /4 3/8 / 3/4 /4 / Flow Characteristics (Initial conditions) 00 to 900 Noise Level (Initial conditions) 00 to 900 Condition: 0.5 MPa at inlet pressure of solenoid valve Measurement distance: 00 to 500 m, 600 to 700 m, 800 to m Noise level (db) (A) Without silencer With silencer Max. operating pressure () 00 to to MPa 30 db (A) 5 to 60 C () Note ) It indicates the inlet pressure for solenoid valve. Note ) It can operate in temperature between 0 to 60 C if there is no risk of the moisture in the air freezing. Refer to page for Precautions on these products. Effective Recommended flow Weight Dimensions (mm) R area (mm ) (m 3 /min (R)) (g) A B D or less (PE sintered body) Case 5 or less 8 or less or less 0 or less 30 or less 50 or less 80 or less Tension bolt (PE sintered body) Cover Body Note ) About the display of product s material POM: Polyacetal PE: Polyethylene SPCC: Carbon steel S0C: Carbon steel ADC: Aluminum alloy Note ) Recommended flow rate is the flow at 0.5 MPa in the inlet pressure.

3 3 Compact Type 03 Over 5 db (A) noise reduction Space-saving compact type Flow Characteristics (Initial conditions) 03 to Body size Max. operating pressure () Thread type Nil N R NPT Refer to page for Precautions on these products. Effective Recommended flow Weight Dimensions (mm) R area (mm ) (m 3 /min (R)) (g) A B D or less or less or less or less /8 /4 3/8 /.0 MPa 5 db (A) 5 to 60 C () Note ) It indicates the inlet pressure for solenoid valve. Note ) It can operate in temperature between 0 to 60 C if there is no risk of the moisture in the air freezing. Element (PP sintered body) Body (PE sintered body) Case Noise Level (Initial conditions) 03 to 403 Condition: 0.5 MPa at inlet pressure of solenoid valve Measurement distance: m 303/403 (PE sintered body) Noise level (db (A)) Without silencer With silencer Case Note ) About the display of product s material PP: Polypropylene PE: Polyethylene POM: Polyacetal Note ) Recommended flow rate is the flow at 0.5 MPa in the inlet pressure

4 4 Metal Case Type 5 Exhaust in only one direction Prevents scattering of mist and noise. Flow Characteristics (Initial conditions) 504 to 5 Noise Level (Initial conditions) 504 to 5 Condition: 0.5 MPa at inlet pressure of solenoid valve Measurement distance: m Noise level (db (A)) Without silencer With silencer Body size Thread type 04 Nil R 05 N NPT Max. operating pressure () Refer to page for Precautions on these products MPa 9 db (A) 5 to 60 C () Note ) It indicates the inlet pressure for solenoid valve. Note ) It can operate in temperature between 0 to 60 C if there is no risk of the moisture in the air freezing. Effective Recommended flow Weight Dimensions (mm) R area (mm ) (m 3 /min (R)) (g) A B D or less or less or less or less or less or less or less Case (ZDC) /4 3/8 / 3/4 D ( : Width across flats) Sound absorbing cover (SUS wire netting) (PVDC) Snap ring Blow disk (Punching metal) Note ) About the display of product s material ZDC: Zinc alloy SUS: Stainless steel PVDC : Vinylidene chloride Note ) Recommended flow rate is the flow at 0.5 MPa in the inlet pressure

5 5 BC Sintered Body Type Ideal for the exhaust of a compact valve or pilot air. Flow Characteristics (Initial conditions) / M3 0-M5 () R R 8 8 M3 M5 (db (A)) Max. operating pressure ().0 MPa 5 to 50 C (3) Effective area (mm ) Weight (g) Dimensions (mm) A B Note ) NPT thread for 0 and 0 is also available. no. of NPT thread is 0- N0 and 0-N0. Note ) It indicates the inlet pressure for solenoid valve. Note 3) It can operate in temperatures between 0 to 50 C if there is no risk of the moisture in the air freezing. Refer to page for Precautions on these products M3 0-M BC sintered body Phosphor bronze Note) About the display of product s material BC: Copper alloy Phosphor bronze: Copper alloy 5-0-5

6 6 One-touch Fitting Connection Type -KM Can connect with One-touch fitting directly. Max. operating pressure Note) Note) It indicates the inlet pressure for solenoid valve..0 MPa 5 to 60 C Refer to page for Precautions on these products. 03-KM6 03-X33 03-X35 03-KM8 00-KM8 00-KM0 300-KM0 300-KM Applicable One-touch fitting size ø6 ( KQ) ø6 ( KQ, KJ) ø/4" ( KQ, KJ) ø8 ( KQ) ø8 ( KQ) ø0 ( KQ) ø0 ( KQ) ø ( KQ) (db (A)) 5 30 Effective area (mm ) Recommended flow (m 3 /min (R)) Dimensions (mm) A B C or less or less or less or less KM6 03-X33 03-X35 03-KM8 (PP sintered) Body (PP) 03-X35 only Rod (C3604) Body (PP) (PP sintered) Rod (C3604) 00-KM (PE) (PE sintered body) Case (PE) Rod (C3604) Note ) About the display of product s material PP: Polypropylene PE: Polyethylene C3604: Copper alloy Note ) Recommended flow rate is the flow at 0.5 MPa in the inlet pressure

7 7 High Noise Reduction Type 0 Over 35 db (A) noise reduction Case adopts UL94-V0 grade Flame resistant material Body size Thread type Nil N R NPT /4 3/8 / Flow Characteristics (Initial conditions) 0 to Max. operating pressure () Refer to page for Precautions on these products. 30/40.0 MPa 35 db (A) 5 to 60 C () Note ) It indicates the inlet pressure for solenoid valve. Note ) It can operate in temperature between 0 to 60 C if there is no risk of the moisture in the air freezing. Effective Recommended flow Weight Dimensions (mm) R area (mm ) (m 3 /min (R)) (g) A B D or less or less or less (PBT) (UL94-V0) (PVF) (PBT) (UL94-V0) (PVF) Noise Level (Initial conditions) 0 to 40 Condition: 0.5 MPa at inlet pressure of solenoid valve Measurement distance: m Case (PBT) (UL94-V0) D Case (PBT) (UL94-V0) D Noise level (db (A)) Without silencer With silencer Note ) About the display of product s material PBT : Polybutylene terephthalate PVF : Polyvinyl formal Note ) Recommended flow rate is the flow at 0.5 MPa in the inlet pressure

8 8 40 db (A): High Noise Reduction Type A A high noise reduction type silencer keeps the noise level inside a plant below 85 db (A). (Screw-in connection) A-0 A-0 A-03 A-04 A-06 A-0 A- A-4 A-0 R Effective area (mm ) Recommended flow (m 3 /min (R)) 0.8 or less. or less.7 or less 4.5 or less 7.0 or less.0 or less 0.0 or less 3.0 or less 45.0 or less A-0 to 06 Case Sound absorbing material (PFV ) Weight (g) Dimensions (mm) A B C A 03 A-0 to 0 Body Tension bolt Sound absorbing material A-06: PP Cover Symbol C08 C0 C Symbol A 40 db (A) ø8 (Applicable One-touch fitting size) ø0 (Applicable One-touch fitting size) ø (Applicable One-touch fitting size) Only R is available. Max. operating pressure Note) MPa 40 db (A) 5 to 60 C Note) It indicates the inlet pressure for solenoid valve. Refer to page for Precautions on these products. Connection Screw-in One-touch fitting () Note ) About the display of product s material PBT: Polybutylene terephthalate SWCH: Carbon steel PVF: Polyvinyl formal PP: Polypropylene ADC: Aluminum alloy SPCC: Carbon steel Note ) Recommended flow rate is the flow at 0.5 MPa in the inlet (One-touch fitting connection) Applicable One-touch Effective Recommended flow Weight Dimensions (mm) fitting size area (mm ) (m 3 /min (R)) (g) A B A-C08 ø8 0.8 or less A-C0 ø0 5. or less 3 76 A-C ø 33.5 or less A-C08 to C Sound absorbing Case material (PBT) (PVT) (PBT) Note ) About the display of product s material PBT: Polybutylene terephthalate PVF: Polyvinyl formal Note ) Recommended flow rate is the flow at 0.5 MPa in the inlet pressure.

9 9 38 db (A): High Noise Reduction Type B B <noise reduction effect: 38 db (A)> that has a larger effective area with the same port size as A. It is also available for common exhaust from manifolds, etc. (Screw-in connection) B-0 B-0 B-03 B-04 B-06 B-0 B- B-4 Effective Recommended flow Weight Dimensions (mm) R area (mm ) m 3 /min (R) (g) A B C 8 5. or less or less or less or less or less or less or less or less B-0 to 04 Case Sound absorbing material (PVF ) B 03 Symbol B 38 db (A) Symbol C06 C08 C ø6 (Applicable One-touch fitting size) ø8 (Applicable One-touch fitting size) ø0 (Applicable One-touch fitting size) Only R is available. Max. operating pressure Note).0 MPa 38 db (A) 5 to 60 C Note) It indicates the inlet pressure for solenoid valve. Connection Screw-in One-touch fitting B-06 to 4 Body Tension bolt (One-touch fitting connection) B-04: PP Note ) About the display of product s material PBT: Polybutylene terephthalate SWCH: Carbon steel PVF: Polyvinyl formal PP: Polypropylene ADC: Aluminum alloy SPCC: Carbon steel Note ) Recommended flow rate is the flow at 0.5 MPa in the inlet pressure. Applicable One-touch Effective Recommended flow Weight Dimensions (mm) fitting size area (mm ) (m 3 /min (R)) (g) A B B-C06 ø or less B-C08 ø8 3.0 or less 73 B-C0 ø0 8.0 or less Case Sound absorbing material Cover Sound absorbing material Refer to page for Precautions on these products. Note ) About the display of product s material PBT: Polybutylene terephthalate PVF: Polyvinyl formal Note ) Recommended flow rate is the flow at 0.5 MPa in the inlet pressure

10 A/B 0 Flow Characteristics/A (Initial conditions) Screw-in connection Flow Characteristics/B (Initial conditions) Screw-in connection One-touch fitting connection One-touch fitting connection Noise Level (Initial conditions) When A is mounted When B is mounted Without silencer Measuring conditions: Inlet pressure 0.5 MPa Measuring distance: m ahead obliquely at 45 Sound source: Orifice plate (JIS B 8379) for sound source Noise level (db (A)) 5-0-0

11 Exhaust Cleaner Ensures clean plant air and reduces noise pollution; Over 35 db (A) noise reduction Over 99.9% oil mist removal Body size 4 std. Thread std. Male thread () std. Female thread 6 std. Note ) Female thread: 8 std. Available only 9 std. 0, 30, 50. Thread type Nil R, Rc N NPT F G Suffix B With bracket () Drain piping D (Except 0) 0 Female 4 03 Female Male Female 06 Female Male 3 4 Indicate BD if both are required. Note ) On the 0, an R /4 fittinng can be attached by removing the drain cock. (It be comes the drain piping type Male Male Male Oil Bowl Assembly If the oil case becomes damaged, it can be replaced easily. CA 3 A Body size , , Exhaust of oil mist A Drain cock (Standard) D Drain piping Thread type Applicable to drain piping Nil N F Rc NPT G Note ) On the type for the 0, an R /4 fitting can be attached by removing the drain cock. (It becomes the drain piping type.) Note ) Select the threads to match the threads on the product itself. Element inlet pressure Oil mist removal Exhaust of oil mist Option 5 to 60 C 0. MPa or less 35 db or more 99.9% or more Drain cock (Standard) Drain piping Bracket It can operate in temperatures between 0 to 60 C if there is no risk of freezing the moisture in the air. Bracket not available on 80 and 90. Refer to page for Specific Product Precautions. /Male Thread Type 30 Effective area (mm ) Max. air flow (l/min(r)) Weight (kg) Element model no. Bracket model no EL3 BE , EL5 BE50 R: 0 C atmospheric pressure, relative humidity 65% /Female Thread Type , , , EL6 BE60. -EL8.7 -EL Effective area (mm ) Max. air flow (l/min(r)) , ,000, 3 4 Weight (kg) Element model no. Bracket model no. 0. -EL BE0 0. -EL3 BE EL5 BE50 R: 0 C atmospheric pressure, relative humidity 65% 5-0-

12 Construction/Dimensions Male thread Flow Characteristics (Initial conditions) (3 equipartions of circumference) A B C Port Mounting bracket Drain piping A B C D size E F G H J K B' M3 x 0.5 Depth M4 x 0.7 Depth M4 x 0.5 Depth Female thread Bracket R, NPT, G Drain piping type Element Oil bowl Drain cock Drain guide R, NPT, G B' How to read the graph: If the 50 is operated at a flow volume of 000 l/min (R), the inlet pressure will be 0.05 MPa. How to Select Condition: At operating pressure 0.5 MPa Select a model according to the air consumption of the circuit to be used.. Obtain the air consumption of the actuator to be used. However, if an exhaust cleaner of the centralized piping type will be used, sum the air consumption of the actuators that operate simultaneously. Also add the capacity of the piping from the cylinder to the EXH.. Select a model that provides a maximum processing flow volume that exceeds the consumption volume obtained in step. Air consumption (l/min (R)) Operating Pressure: pressure: 0.5 (MPa) (3 equipartions of circumference) Bracket R, NPT, G Cylinder speed (mm/s) A B Element Oil bowl Drain piping type B' Dimensions Drain cock øc Drain guide øc Drain cock Drain guide (A) (B) Rc, NPT, G Port Mounting bracket Drain piping A B C size D E F G H J K L B' M3 x Depth , M3 x 0.5 Depth , M4 x 0.7 Depth On the type for the 0, an R /4 fitting can be attached by removing the drain cock. (It becomes the drain piping type.) 5-0- ø6 ø6 /4 female thread Body size A B C

13 s Precautions Be sure to read before handling. 3 Warning Caution Caution on Design. The exhaust port could become blocked by the clogging of the exhaust cleaner. Therefore, make sure to provide a safe design so as not to cause the whole system to malfunction.. is intended to reduce the noise of exhaust air of the compressed air emitted from pneumatic equipment. Noises other than exhaust air (noise generated inside piping, noise generated by vibration of equipment, noise of switching valves, etc.) cannot be reduced. Take appropriate measures to find the cause of those noises other than those generated by exhaust air. 3. The inlet pressure obtained in the flow characteristic graph of silencer indicates the pressure (P) prior to silencer. (Refer to the diagram below.) Solenoid P Inlet pressure for silencer 4. If the compressed air supply is contaminated with fluids such as oil and oil mist, such fluids will be dispersed to the environment. In such a case, an exhaust cleaner is recommended to recover fluids and reduce noise. 5. The silencing effect could vary depending on the pneumatic circuit or the pressure that is used. Selection Caution. Select a model which has a bigger effective area than that of the solenoid valve (including compound effective area).. Be certain to use at or below the level of recommended flow. Mounting Caution. If the silencer body (case) is made of plastic and is tightened too much, the silencer may be damaged. Please follow the procedures below for mounting. When the body (case) is made of resin Hold the tip of the main body (side without thread) and screw in. At the point where the thread begins to feel tight, use a wrench on the hexagonal flats to tighten an additional /4 turn. Tighten securely by hand for For BC element Hold the tip of the main body (side without thread) with fingers and screw in tightly. Do not hold the part of sintered metal with a wrench, etc. to tighten. When the main body is made of metal (Except BC element) [ 5] Within the recommended tightening torque shown in the chart below, use a wrench on the hexagonal flats and tighten. Tightening by using a pipe wrench or pliers may cause damage to the silencer. This method is not recommended. Tightening Torques for s Connection thread R 4 Applicable tightening torque (N. m) to 4 R 3 8 to 4 R 8 to 30 R to 30 R R 4 36 to to 4 R 48 to 50 R 48 to 50. Make sure not to apply a lateral load to the body during or after the installation. 3. When the main body of the silencer is loosened by vibration, etc. of equipment on which a silencer is assembled, apply glue to threads to prevent from loosing and reattach. Maintenance Caution. Never disassemble the silencer. The silencing material is not replaceable.. If the exhaust speed drops and the system performance decreases due to clogging, replace with a new silencer. Make sure to verify the operating conditions of the actuator at least once a day

14 Exhaust Cleaner ( ) Specific Product Precautions Be sure to read before handling. 4 Warning Caution on Design. The exhaust port could become blocked by the clogging of the exhaust cleaner. Therefore, make sure to provide a safe design so as not to cause the whole system to malfunction.. The inlet pressure obtained in the flow characteristic graph of silencer indicates the pressure (P) prior to exhaust cleaner. (Refer to the diagram below.) Caution Maintenance. If the exhaust speed drops and the system performance decreases due to clogging, replace with a new element. Make sure to verify the operating condition of the actuator at least once a day.. The replacement interval for the element is before the internal pressure during exhaust reaches 0. MPa or after year operation, whichever comes first. Solenoid P Exhaust cleaner Exhaust cleaner Inlet pressure for exhaust cleaner 3. If compressed air exhausted from the solenoid valve is not clean clogging may occur, 4. Operate at a back pressure (inlet pressure) of 0. MPa or less. Selection Caution. Select an exhaust cleaner which is able to dispose of the maximum allowable flow capacity of compressed air exhausted from solenoid valve. If the flow exceeds the maximum allowable flow for the exhaust cleaner, drainage and oil may be sprayed into the environment causing damage to equipment.. Select a model which has a bigger effective area than that of the solenoid valve (including compound effective area). 3. If this will be used with a centralized piping system, calculate the peak maximum air consumption by including the actuators that operate simultaneously and the capacity of the piping that is connected. Then, select a model so that the calculated value will be less than the maximum flow volume of the exhaust cleaner. (Select a style with ample capacity because the exhaust speed will decrease when the element becomes clogged.) Mounting Caution. Make sure not to apply a lateral load to the body during or after the installation.. Take precautions so that the piping load is not be applied to the main body. The attached bracket is for supporting the exhaust cleaner body only. Thus, it cannot support the piping or other items. If these items need to be supported, provide an additional support. 3. Exhaust cleaner must be mounted vertically. If it is mounted diagonally, laterally, or inverted, the oil that is separated by the element will splash on the surroundings. Valve Pressure gauge Provide a branch on the supply side of the exhaust cleaner to mount a valve and a pressure gauge. During inspection, open the valve and check the pressure at the time of exhaust discharge. (The valve must remain closed except for inspection. The pressure gauge could break if the valve remains open.) 5-0-4

15 5 Related Products: Exhaust Cleaner for Vaccum Over 99.5% of oil mist can be removed. Piping to exhaust ducts from vacuum pump is unnecessary. Exhaust Cleaner for Clean Room Since it is possible to release exhaust air from pneumatic equipment directly into a clean room, piping to exhaust ducts is unnecessary. AMV AMP 0 Exhaust cleaner for vaccum Standard size Thread type Standard size Accessory Option Exhaust cleaner for clean room Standard size B flange 4 B flange Max. air flow (l /min (R)) ,500 3,700 7,500 6,000 Standard size 3 4 Thread type Rc NPT G Max. air flow (l/min (R)) ,000 Accessory Option Bracket Flow direction (Right Down) With element service indicator For details, refer to individual catalog (CAT: ES3-7) separately