Ready for outdoor use too!

Transcription

1 Filter/regulator assured for outdoor use New Product Filter/regulator series First in the industry FILTER REGULATOR FOR DOOR USE Ready for outdoor use too! Improved outdoor durability due to the exterior entirely made of metal and passed the accelerated corrosion resistance test for equivalent to seven years to assure sufficient durability * Warranty of up to three years provides long-term reliability * Combined cycle tests (Salt dry and wet) CC-A

2 First in the industry Outdoor use available too New, reliable FR Series! Most suitable for outdoor-use! Added the series assured for outdoor use to the CKD FR series, which have been favored for their long lives and low pressure loss Assured long-period use under outdoor severe environments WEATHER PROOF is used for assurance of CKD product for outdoor-use. Improved outdoor durability due to exteriors entirely made of metal and use of stainless screws system configuration Covers and gauge plugs entirely made of metal Improved weather resistance through replacement of all general-purpose resin components with metallic ones Compressor Screw air compressor main line filter AF-/AF- series air filter FW/ regulator RW/ -port valve F/ series Relief port Rainproofed (Stainless) Clears protection degree IPx equivalent Reciprocating air compressor After cooler Tank Outdoor-supported refrigeration dryer GT series filter/regulator WW/ -port valve F/ series Industrial valve air filter FW/ regulator RW/ oil mist filter MW/ Excellent maintainability The inside of the ball is visible through the metal ball window (Reinforced glass). Dis and are easy due to the use of stainless screws. Filter/regulator outdoor-use series framework Bore size (Rc/NPT/G) Maximum flow rate (m) /min. (Reference) Series name/appearance Filter/regulator WW... Page Air filter FW... Durability is assured by passing the accelerated corrosion resistance test for equivalent to seven years -hour combined cycle tests (JIS H:) and -hour ozone exposure tests (JIS D:) have been passed, assuring sufficient durability for outdoor use. Dry ( hours) Ambient temperature: C Relative humidity: % to % Salt spray ( hours) Ambient temperature: C Salt concentration: % Combined cycle tests (JIS H:) Passed the -hour tests Moistening ( hours) Ambient temperature: C Relative humidity: % or more series Oil mist filter MW Regulator RW Filter/regulator WW M type Rated filtration:. µm S type Rated filtration:. µm.... Warranty of up to three years Provision of long-term reliability (Option) Warranty period of three years post-delivery, for plant and overseas use, or short period of one year post-use start. (Inspection result tables, inspection instruction procedures, drawings, specifications, traceability system diagrams accompanied) Standard Warranty period: years(option*) Period from delivery until use start Delivery year years years series Air filter FW Oil mist filter MW Regulator RW M type Rated filtration:. µm S type Rated filtration:. µm * Agreement regarding specification documents is needed.

3 A Model No.WFilter/regulator outdoor-use series WW/WW-W Series Release of outdoor-use products as a series : / to JIS symbol Specifications Item WW-W WW-W Working fluid Compressed air Max. working pressure MPa. Notes, Proof pressure MPa. Fluid temperature C to Ambient temperature C - to (no freezing) Filtration rating µm or. Set pressure MPa. to. Relief With relief mechanism Drain capacity cm (Note ) Rc, NPT, G /, /, / /, Weight kg.. Note : The automatic drain s minimum operating pressure for F with an automatic drain is. MPa. Initially generated drainage and air are purged until pressure reaches. MPa. Note : The automatic drain s minimum operating pressure for F with an automatic drain is. MPa. Note : The drainage accumulates up to cm only with the manual petcock. How to order WW W F Flow characteristics WW--W Primary pressure.mpa Primary pressure.mpa WW--W. Primary pressure.mpa..... Set pressure.... Primary pressure (MPa) Primary pressure.mpa Pressure characteristics WW-W WW--W WW--W WW-W Set pressure.... Primary pressure (MPa) WW--W Primary pressure.mpa..... WWSymbol Description WA Model No. B D Option C Port thread type Note on model No. selection E Note: G and NPT threads are available for,, gauge ports, and auto drain port. Note : NPT and G threads available for overseas market. For use in Japan, select the Rc thread. (For Japanese market, the pressure unit and the temperature indication unit must be MPa and C respectively due to the measurement law.) Note : Select the options from drainage, element, knob, warranty period, and flow direction. When selecting options for several items, list options in order from the top. Note : Options are not selectable for a pressure meter. (If you have any request, consult our sales representative.) Note : Refer to Pneumatic, Vacuum and Auxiliary Components (catalog No. CB-SA) for working conditions of the automatic drain. Note : Refer to page for max. flow rate of option Y. Note : The warranty period of option G is three years after delivery or one year after start using: shorter one between the two. Note : For option G, agreement regarding specification documents are needed. B / / / / C Port thread type Note, Note Blank Rc screw (Pressure unit: MPa/ temperature indication unit: C) N NPT screw (Pressure unit: psi/ temperature indication unit: F) G G screw (Pressure unit: bar/ temperature indication unit: C) D Option Note, Note Blank With manual petcock Drainage F Automatic drain with manual override (NO type: exhausts without pressurization) Note F Automatic drain with manual override (NC type: no exhaust without pressurization) Blank μm Element Y. μm (submicron) Note Blank Without a knob Knob K With a knob Blank year after delivery Warranty years after delivery Note, Note period G (Inspection result tables, inspection instruction procedures, drawings, specifications, traceability system diagrams accompanied) Flow Blank Standard flow (left to right) Direction X Reverse flow (right to left) E Blank Not attached BW C type bracket

4 Internal structure and parts list Filter/Regulator Series Internal structure/ external WW-W WW-W No. Part name Material Adjusting screw Stainless steel (Nitrile rubber, polyacetal resin: WW only) Cover Aluminum alloy die-casting Diaphragm Stainless steel, nitrile rubber, aluminum Body Aluminum alloy die-casting Valve Brass, hydrogenated nitrle rubber (polyacetal resin: WW only) Element Polypropylene Metal bowl Aluminum alloy die-casting, brass, zinc, nitrile rubber Adapter Stainless steel Screw Stainless steel Gauge plug Seal plug Aluminum, nitrile rubber, stainless steel Aluminum, nitrile rubber, stainless steel O ring Special nitrile rubber Dimensions WW-W Width across flats Hexagon nut Width across flats Pressure meter port size Rc/ * -Rc/() Rc/() Rc/() WW-W Width across flats Hexagon nut Width across flats Pressure meter port size Rc/ * -Rc/() Rc() *. Maintenance (.).... (C type bracket) * (C type bracket) * With a knob (K). kg ø. ø. Part No.: B Part No.: B. kg *. With a knob (K). kg. kg With automatic drain (F, F). kg Width across flats Rc/ With automatic drain (F, F). kg Width across flats Rc/ Maintenance * The pressure meter port is kept open at the time of delivery. To seal the port, use the supplied pipe plug. * The bracket is an option. * Dimensions when the set pressure is MPa

5 Air filter: series FW/FW-W Series Release of outdoor-use products as a series : / to JIS symbol Specifications Item FW-W FW-W Working fluid Compressed air Max. working pressure MPa. Notes, Proof pressure MPa. Fluid temperature C to (no freezing) Ambient temperature C - to Filtration rating µm or. Drain capacity cm (Note ) Rc, NPT, G /, /, / /, Weight kg.. Note : The automatic drain s minimum operating pressure for F with an automatic drain is. MPa. Initially generated drainage and air are purged until pressure reaches. MPa. Note : The automatic drain s minimum operating pressure for F with an automatic drain is. MPa. Note : The drainage accumulates up to cm only with the manual petcock. Rressure drop (MPa) Rressure drop (MPa) Flow characteristics FW--W MPa.MPa.MPa.MPa..... FW--W.MPa.MPa.MPa MPa Rressure drop (MPa) Rressure drop (MPa) Maximum flow rate FW--W Value where the initial pressure drop is. MPa.MPa.MPa.MPa.MPa......MPa Primary pressure (MPa) FW--W.MPa.MPa.MPa FW/FW-*-W-Y (. μm element) FW--W-Y Rressure drop (MPa) FW--W Consult our sales representative for a large capacity type, FW-*-W-Y..MPa.MPa.MPa.MPa..... How to order FW W F A Model No.FWA Model No. B D Option C Port thread type Note on model No. selection E Note: G and NPT threads are available for,, and auto drain port. Note : NPT and G threads available for overseas market. For use in Japan, select the Rc thread. (For Japanese market, the pressure unit and the temperature indication unit must be MPa and C respectively due to the measurement law.) Note : Select the option from drainage, element, warranty period, and flow direction. When selecting options for several items, list options in order from the top. Note : Refer to Pneumatic, Vacuum and Auxiliary Components (catalog No. CB- SA) for working conditions of the automatic drain. Note : The warranty period of option G is three years after delivery or one year after start using: shorter one between the two. Note : For option G, agreement regarding specification documents are needed. B C D / / / / Port thread type Note, Note Blank Rc screw (Pressure unit: MPa/ temperature indication unit: C) N NPT screw (Pressure unit: psi/ temperature indication unit: F) G G screw (Pressure unit: bar/ temperature indication unit: C) Option Note Drainage Note Element Warranty period Flow direction E Blank With manual petcock F Automatic drain with manual override (NO type: exhausts without pressurization) F Automatic drain with manual override (NC type: no exhaust without pressurization) Blank μm Y. μm (submicron) Blank year after delivery years after delivery Note, Note G (Inspection result tables, inspection instruction procedures, drawings, specifications, traceability system diagrams accompanied) Blank Standard flow (left to right) X Reverse flow (right to left) Blank Not attached BW C type bracket FWSymbol Description

6 Internal structure and parts list Air Filter Series Internal structure/ external FW-W FW-W No. Part name Material Body Aluminum alloy die-casting O ring Special nitrile rubber Element Polypropylene Metal bowl Plate cover Aluminum Aluminum alloy die-casting, brass, zinc, nitrile rubber Dimensions FW-W. (.).. With automatic drain (F, F). kg -Rc/() Rc/() Rc/ (). (C type bracket) * Rc/ Width across flats Maintenance Part No.: B. kg FW-W... With automatic drain (F, F). kg -Rc/() Rc() (C type bracket) *. Rc/ Width across flats Part No.: B. kg Maintenance * The bracket is an option.

7 Oil mist filter: series MW/MW-W Series Release of outdoor-use products as a series : / to JIS symbol Specifications Item MW-W MW-W Working fluid Compressed air Working pressure MPa. to. Note Proof pressure MPa. Drain capacity cm Rc,NPT, G /, /, / /, Weight kg.. Flow characteristics (Maximum flow rate) MW*-W-M MW*-W-S Flow l/min (ANR) MW-M MW-M Flow l/min (ANR) MW-S MW-S..... Primary pressure MPa..... Primary pressure MPa Mantle option name Blank (M type) S (S type) Maximum flow rate Note MW- -W l/min. (ANR) At primary pressure:. MPa MW- -W Fluid temperature C to Ambient temperature C - to (no freezing) Filtration rating µm. (Nominal). Secondary side oil concentration mg/m. or less (After oil saturation:. or less) Note, Note. or less Note Mantle (element) replacement year ( hours)or pressure drop of.mpa Note : Use within the maximum processing flow rate. If the maximum processing flow is exceeded temporarily, or if the filter is installed at a place with high levels of pulsation, the mantle could be damaged or oil or drainage, etc., could splatter to the secondary side and result in faults at the terminal. Note : The minimum operating pressure is. MPa for models with automatic drain F. Note : The secondary oil density is the value when the primary oil density is mg/m and inlet air temperature is C. Note : Install an oil mist filter (S type) as a prefilter on the primary side to prevent early clogging. How to order MW A Model No. W B D Option C Port thread type Note on model No. selection E Note: G and NPT threads are available for,, and auto drain port. Note : NPT and G threads available for overseas market. For use in Japan, select the Rc thread. (For Japanese market, the pressure unit and the temperature indication unit must be MPa and C respectively due to the measurement law.) Note : Select the option from drainage, mantle, warranty period, and flow direction. When selecting options for several items, list options in order from the top. Note : N.O. automatic drain cannot be selected. Note : Refer to Pneumatic, Vacuum and Auxiliary Components (catalog No. CB-SA) for working conditions of the automatic drain. Note : The warranty period of option G is three years after delivery or one year after start using: shorter one between the two. Note : For option G, agreement regarding specification documents are needed. S B C D A M W Model No. Symbol Description / / / / Port thread type Note, Note Blank Rc screw (Pressure unit: MPa/ temperature indication unit: C) N NPT screw (Pressure unit: psi/ temperature indication unit: F) G G screw (Pressure unit: bar/ temperature indication unit: C) Option Note Drainage Note,Note Mantle (Element) Warranty period Flow direction E M W Blank With manual petcock F Automatic drain with manual override (NC type: no exhaust without pressurization) Blank M type (Nominal. m; remaining oil. mg/m ) S S type (. µm; remaining oil. mg/m ) Blank year after delivery years after delivery Note, Note G (Inspection result tables, inspection instruction procedures, drawings, specifications, traceability system diagrams accompanied) Blank Standard flow (left to right) X Reverse flow (right to left) Blank Not attached BW C type bracket

8 Internal structure and parts list Oil Mist Filter Series Internal structure/ external MW-W MW-W Dimensions No. Part name Material Body Aluminum alloy die-casting O ring Special nitrile rubber Mantle - Metal bowl Plate cover Aluminum Aluminum alloy die-casting, brass, zinc, nitrile rubber MW-W. (.).. With automatic drain (F). kg -Rc/() Rc/() Rc/ (). (C type bracket) * Rc/ Width across flats Maintenance Part No.: B. kg MW-W... With automatic drain (F). kg -Rc/() Rc() (C type bracket) * Rc/ Width across flats Maintenance * The bracket is an option. Part No.: B. kg

9 Regulator series RW/RW-W Series Release of outdoor-use products as a series : / to JIS symbol Specifications Item RW-W RW-W Working fluid Compressed air Max. working pressure MPa. Proof pressure MPa. Fluid temperature C to Ambient temperature C - to (no freezing) Set pressure MPa. to. Relief With relief mechanism Rc, NPT, G /, /, / /, Weight kg.. Flow characteristics RW--W Primary pressure.mpa..... RW--W Primary pressure.mpa RW--W Primary pressure.mpa..... RW--W Primary pressure.mpa RW--W. Primary pressure.mpa Pressure characteristics RW-W RW-W How to order RW W K... Set pressure Primary pressure (MPa)..... Set pressure.... Primary pressure (MPa) A Model No.RWE A Model No. B C Port thread type Note on model No. selection D Option Note : G and NPT threads are available for,, and gauge ports. Note : NPT and G threads available for overseas market. For use in Japan, select the Rc thread. (For Japanese market, the pressure unit and the temperature indication unit must be MPa and C respectively due to the measurement law.) Note : Select the options from knob, warranty period, and flow direction. When selecting options for several items, list options in order from the top. Note : Options are not selectable for a pressure meter. (If you have any request, consult our sales representative.) Note : The warranty period of option G is three years after delivery or one year after start using: shorter one between the two. Note : For option G, agreement regarding specification documents are needed. B C / / / / Port thread type Note, Note Blank Rc screw (Pressure unit: MPa/ temperature indication unit: C) N NPT screw (Pressure unit: psi/ temperature indication unit: F) G G screw (Pressure unit: bar/ temperature indication unit: C) D Option Note, Note Blank Without a knob Knob K With a knob Blank year after delivery Warranty years after delivery Note, Note period G (Inspection result tables, inspection instruction procedures, drawings, specifications, traceability system diagrams accompanied) Flow Blank Standard flow (left to right) direction X Reverse flow (right to left) E Blank Not attached BW C type bracket RWSymbol Description

10 Internal structure and parts list Regulator Series Internal structure/ external RW-W RW-W No. Part name Material Bottom plug Aluminum alloy die-casting Valve Brass, hydrogenated nitrle rubber (polyacetal resin: RW only) Body Aluminum alloy die-casting Diaphragm Stainless steel, nitrile rubber, aluminum Cover Aluminum alloy die-casting Adjusting screw Stainless steel (Nitrile rubber, polyacetal resin: RW only) Adapter Stainless steel Gauge plug Aluminum, nitrile rubber, stainless steel Screw Stainless steel Seal plug Plate cover Aluminum Aluminum, nitrile rubber, stainless steel Dimensions RW-W Pressure meter port size Rc/ * RW-W -Rc/() Rc/() Rc/ () Hexagon nut Width across flats Pressure meter port size Rc/ * Width across flats.... (C type bracket) *. With a knob (K) ø. Part No.: B ø. With a knob (K) *. kg. kg.. kg -Rc/() Rc() Hexagon nut Width across flats * Width across flats (C type bracket) * Part No.: B. kg * The pressure meter port is kept open at the time of delivery, To seal the port, use the supply pipe plug. * The bracket is an option. * Dimensions when the set pressure is MPa

11 Filter/regulator ( series) Safety precautions Be sure to read the instructions before use. Refer also to the precautions of Pneumatic/vacuum/auxiliary equipment (No. CB-S). Individual notes: Filter/regulator ( series) WARNG When designing and examining This product is for industrial use only. Must not be used in components or circuits for medical equipment or components that involve human lives. Install a safety device where an output pressure exceeding the regulator's set pressure value could result in damage or faulty operation of secondary side devices. Working Environment Whereas this product is designed for outdoor use, it must not be used in environments below: When the ambient temperature and the product's temperature are outside the range of - to C. (Using the product in a place exposed to direct sunlight may cause the product's temperature to be higher than the ambient temperature.) When air congelation occurs. If there is atmosphere of corrosive gas and liquid and chemical material. Place exposed to oscillation and shock During use and maintenance Do not disassemble filter/regulator or regulator cover. CAUTION During use and maintenance When pressure adjustment is not performed, keep the hexagon nuts tightened and the adjusting screws fixed. (Use with loose nuts/screws may result in damage.) Do not subject the product to load which is unusual for appropriate use of the product. (Do not step onto the product.) Using the regulator with its cover faced downward may result in pressure adjustment failure due to congelation. Be careful when using in a low-temperature environment. The set pressure changes from initial values in accordance with usage environment and conditions and change over time of part material. Check the pressure periodically and reset if it has changed. Product maintenance must be performed periodically (every to months). Replace the following consumables every year: metal bowl, valve, bottom spring, element, mantle, O ring. For consumables, contact our sales representative. When the set pressure is high, more operating force is required to turn the adjusting screw (knob). Working fluid Do not use fluid other than compressed air. Air containing corrosive gases, fluids or chemicals could result in improper pressure adjustment due to body damage or rubber deterioration. Others Whereas outdoor-use of this product is assured, its corrosion resistance (such as no rust generation and no discoloration) is not assured. When screwing an joint, etc. into the drain port of the metal bowl with automatic drain, screw it by fixing the hexagon of the adapter nut. If not fixing the hexagon of the adapter nut, the product may be damaged due to excess screwing. When using the metal bowl with automatic drain, if the drain is piped with a tightening joint, manual operation cannot be performed. Hexagon nut Width across flats mm Adjusting screw Width across flats mm O Metal bowl (Automatic drain) Adapter nut (Hexagonal) S