Cable systems We offer you the essential components for a future-oriented e-mobility.

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Octavia McDowell
6 years ago
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1 Range We are working for you worldwide. Cable systems We offer you the essential components for a future-oriented e-mobility. Individual items We start with your ideas, so you can make your vision of intelligent e-mobility a reality. Schwieberdingen Germany Rome, Georgia USA Miedzyrzecz Poland Brugg Switzerland Turin Italy Suzhou China Retailing partner Production Headquarter Our headquarter Switzerland Klosterzelgstrasse 28 CH-52 Brugg Tel. +41 (0) Fax +41 (0) info.industry@brugg.com Our office Germany Brugg Kabel GmbH Daimlerstrasse 8 D-717 Schwieberdingen Tel. +49 (0) Fax +49 (0) info.industry@brugg.com We would be happy to provide you with more detailed information about our products and services. Our comprehensive solution systems are essential for you to make sustainable, environmentally friendly e- mobility a reality. We have the expertise, the materials, and the individual components to work with you on developing complete solutions for powerful, efficient electric and hybrid vehicles. We see ourselves as your partner and we will support you to ensure that you can fully implement your innovative concepts. Cables are key elements for the production of electric and hybrid vehicles and the associated charging infrastructure. They represent the most important interface between energy and vehicle. The quality of the cables and connections determines the level of power with which energy or signals can be transmitted. With high- quality cable systems from Brugg Cables Industry, you can transmit energy with minimal losses from the charging station to the battery and to the vehicle s entire periphery. Thanks to our highly rugged, weatherproof connec tion systems, your charging stations will remain operational in rain, ice, snow, and other harsh environmental conditions. We manufacture in our own production plants using state-of-the-art process engineering technology. Our products feature high-quality materials and have proven themselves with our customers around the world. In our internal research and development department, we continually develop new materials and system solutions as needed, which we are able to test in advance on prototypes together with our customers. We accompany you every step of the way from the concept to implementation to the result. With our intelligent solutions and services, you can manufacture products that will help you maintain your competitive edge over competitors on the e-mobility market over the long term. Range Individual items

2 Key elements You can build powerful charging stations and electric and hybrid vehicles using our rugged and durable components. High-voltage lines and systems for vehicle interiors Charging cable and hybrid cable systems for energy and signal transmission The optimal combination: Benefit from our rugged and durable charging systems that will ensure safe and no-loss energy and signal transmission to the vehicle. With our high-quality hybrid cables, we offer an optimal combination of energy and signal transmission. The perfect connection: Choose our high-voltage systems that optimally connect the battery, motor, and other consumers and ensure smooth power transmission. Our connection systems feature high transmission capacities, lightweight and high-quality materials, and a high degree of flexibility. As an alternative to our copper cables, we also offer aluminum versions that support the lighter weight designs of electric and hybrid vehicles and hence help to reduce energy consumption and air pollution. The ideal solution: From our portfolio, choose durable and reliable cables and plug connections for batteries. Our cables are easy to lay, are extremely temperature resistant, and transmit even high currents and voltages with minimal losses over the long term. Solutions provider Brugg Cables Industry We are specialised in the development and production of individual and flexible cable systems and belts ( systems for lifting and loads). Cables and connections for energy storage systems For these cables we also offer a lighter weight aluminum version that can help reduce the energy consumption and emissions in vehicles. We develop customer-specific solutions. We help our customers with the development and production of customized applications, offering support from the idea stage to the finished solution. We handle the design and technical development as well as the production and assembly of the cable and belt systems and provide them to you ready for installation. If desired, we can also work with you on the development and manufacture of new prototypes, from the idea to testing to serial production. Our expertise in terms of technology, materials, development, and manufacturing is based on years of experience. Due to the high quality and performance of our cable systems, our customers use them in the areas of e-mobility, wind energy, automotive industry, and in systems and mechanical engineering. As part of its quality assurance management, Brugg Cables Industry guarantees ISO, VDE, SEV, and IEC certification standards. is a subsidiary of Brugg Kabel AG with headquarters in Switzerland. The Brugg Group has stood for high-quality cable and connection systems since Our company has its headquarters and its development centre in Switzerland, with production locations in Europe and China. Key elements Solutions provider

3 Guide Our system solutions make your concepts feasible and suitable for the future. PURWIL FRNC Charging cable p. PURWIL FRNC Charging cable coiled p. PURWIL FRNC Charging cable system Mode 3 p. 04 Wilbaflex FRNC hybrid DC-Charging p. 05 High-voltage automotive cable FL11YC11Y multicore p. 06 High-voltage automotive cable FL11YC11Y single core p. 07 High-voltage automotive cable FL11YC11Y in aluminum p. 08 High-voltage automotive cable FL11YC11Y single core p. 07 High-voltage automotive cable FL11YC11Y in aluminum p. 08 Guide

PURWIL FRNC Charging cable PURWIL FRNC Charging cable coiled Robust and flexible polyurethane special cable with pilot core(s) For the connection of the car to the charging station.

to CENELEC HD308S2 1 st pilot core: black with white stripes 2 nd pilot core: red Sheath Polyurethan (TPU) Jacket matte surface, low adhesion very robust and endurable very good flexibility at low

4 PURWIL FRNC Charging cable PURWIL FRNC Charging cable coiled Robust and flexible polyurethane special cable with pilot core(s) For the connection of the car to the charging station. Copper cord flex, cl. 5 (IEC 628) finely stranded TPE-E insulation Conductor colour acc. to CENELEC HD308S2 1 st pilot core: black with white stripes 2 nd pilot core: red Sheath Polyurethan (TPU) Jacket matte surface, low adhesion very robust and endurable very good flexibility at low temperature resistance to UV radiation, ozone and weathering very good oil and petrol resistance halogen-free Min. bending radius 4 D (D = cable-ø) flame retardant special cabling permitting the spiralling of the cable Nominal voltage: U0 / U 450 V / 750 V Test voltage: V / 50 Hz - 40 C C in case of a short circuit up to 160 C for 5s Jacket colour Black similar to RAL 9005 Other colours on request According to HD22.10 According to VDE IEC Flame retardant IEC Halogen free IEC Resistance to oil HD Resistance to hydrolysis HD 22.2 Resistance to ozone ISO UV resistance (test method A) Special labelling of outer sheath on request High robust, charge cable system (with communication) Our robust, cold-flexible charging cables (with communication) proved itself in daily, hard use on charging stations. Cable EPR / PUR S07BQ-F Coil length app. 800 mm Working length app mm Ends app. 650 mm, 150 mm strip, 12 mm cut-stripped Jacket matte surface, low adhesion very robust and endurable very good flexibility at low temperature resistance to UV radiation, ozone and weathering very good oil and petrol resistance halogen-free flame retardant Nominal voltage: U0 / U 450 V / 750 V Test voltage: V / 50 Hz - 40 C C in case of a short circuit up to 160 C for 5s Jacket colour Black similar to RAL 9005 Other colours on request According to HD22.10 According to VDE IEC Flame retardant IEC Halogen free IEC Resistance to oil HD Resistance to hydrolysis HD 22.2 Resistance to ozone ISO UV resistance (test method A) Other configurations, cable lenghts or colours on request Spiral cables Part no. Conductor code Ø D Current carrying capacity A 3 x LNPE + 1L LNPE + 2L LNPE + 1L LNPE + 2L LNPE + 1L LNPE + 2L LNPE + 1L LNPE + 2L LNPE + 1L LNPE + 2L LNPE + 1L LNPE + 2L LNPE + 1L LNPE + 2L LNPE + 1L LNPE + 2L LNPE + 2L LNPE + 1L LNPE + 2L LNPE + 1L LNPE + 2L LNPE + 2L Part no. Ø D Current A Fase units Cable usable length m 3G G G G kg/set Product portfolio Product portfolio

PURWIL FRNC Charging cable system Mode 3 Wilbaflex FRNC hybrid DC-Charging High robust charge cable system according Mode 3 Our robust, cold-flexible charging cables Mode 3 (with communication)

Domestic side without plug for direct connecting or with charge plug IEC Type 2 Vehicle side with coupler according SAE / IEC Type 1 or IEC Type 2 Connecting cables straight Part no.

5 PURWIL FRNC Charging cable system Mode 3 Wilbaflex FRNC hybrid DC-Charging High robust charge cable system according Mode 3 Our robust, cold-flexible charging cables Mode 3 (with communication) proved itself in daily, hard use on charging stations. Domestic side without plug for direct connecting or with charge plug IEC Type 2 Vehicle side with coupler according SAE / IEC Type 1 or IEC Type 2 Connecting cables straight Part no. Ø D Cable EPR / PUR, S07BQ-F Type 1 connector or Type 2 connector Very robust and endurable Cold bending Friction resistant Petrol resistance Weather/water resistant Oil resistant Flame retardant Current A Fase units Charge plug type Cables according to VDE Connector Type 1 female according SAE J1772 Connector Type 2 male/female according IEC Other connector configurations, cable lenghts or colours on request Type 3 connector on request Charge coupler type Cable length m 3G G G G G G G G G G G G Spiral cables kg/set Flexible special polyurethane cable (EPR / PUR) for connection charge station to vehicle, DC-Charging WILBAflex cable is mainly used for harsh environment applications. The cable has very high resistance to friction, cold flexibility and is resistent against oil, ozone and UV radiation. Copper cord flex, cl. 5 (as per IEC 628) finely stranded EPR-insulation 3 times bundle cable, Jacket grey, num, RAL 71 Cords: black, white Fillers halogen free Fleece tape as separator mm 2 Flame retardant special PUR jacket, low adhesion matte surface Very robust and endurable Very good flexibility at low temperatures Low temperature strike resistance Friction resistance Oil and fuel resistance Resistance against ozone, UV radiation, water, salt water, weather influence Flame-retardant min. bending radius 10 D Nominal voltage: 850 V / V U0 / U 850 V / V Test voltage: V / 50 Hz, 5min Part no. Conductor code Ø D - 40 C + 90 C in case of a short circuit +160 C for 5s black similar to RAL 9005 IEC halogen free IEC flame retardant IEC resistance to oil HD resistance to hydrolysis HD 22.2 resistance to ozone ISO UV resistance (test method A) Customized jacket colour and printing possible br, bl, gn/ge, sw, ws 21.5 ± br, bl, gn/ge, sw, ws 31.4 ± br, bl, gn/ge, sw, ws 31.4 ± br, bl, gn/ge, ws-num 36.0 ± xx1 tbd ± G G G G G G G G G G G G Product portfolio Product portfolio 05

6 High-voltage automotive cable FL11YC11Y multicore / High-voltage automotive cable FL11YC11Y single core Screened automotive cables for applications up to V Special cable for vehicles with battery, hybrid, or fuel cell drives Conductor: Copper ETP1, according to LV112 and ISO 6722 Insulation: TPU, properties according to LV122 and ISO 6722, class D Polyester fleece Inner sheath: TPU, properties according to LV122 and ISO 6722, class D Shielding: Copper ETP1, tin-plated Sheath: TPU, properties according to LV122 and ISO 6722, class D Operating voltage U0 / U 600 V / 1000 V Test voltage V / 50 Hz, 5 minutes Bending radius min. 6 D (D = cable diameter) Flame retardant UV radiation resistant Highly abrasion resistant High impact strength and bending strength at low temperatures - 40 C +150 C / h, class D according to ISO 6722 Orange, similar to RAL 20 ISO 6722 LV 112 / LV 116 IEC Flame retardant IEC Halogen-free Screened Automotive cables for V Special cable for Hybrid- and Electrical Vehicles Conductor: Cu-ETP1, according LV112 and ISO 6722 Insulation: TPU, Features according LV112 und ISO 6722, class D Shielding: Cu-ETP1, tin plated ALU-PET foil Outer sheath: TPU, Features according LV112 and ISO 6722, class D Operating voltage U0 / U 600 V / V Test voltage V / 50 Hz, 5 minutes Bending radius min. 6 D (D = cable diameter) Flame retardent Resistance against UV Radiation and salt water Friction resistant Low temperature strike resistance - 40 C +150 C / 3 000h, class D acc. ISO 6722 Orange, according RAL 20 ISO 6722 LV 112 / LV 116 IEC Flame retardent IEC Halogen-free Part no. Conductor code Cable diameter appr. mm K L 12.8 ± K L 13.2 ± K015 2L 14.8 ± K016 3L 15.7 ± K017 3L 19.5 ± Conductor code Cable diameter appr. mm 1 35 L 14.1 ± L 15.5 ± L 19.6 ± L 22 ± Product portfolio Product portfolio 07

7 / High-voltage automotive cable FL11YC11Y in aluminum Al Automotive cables for high voltage V Alu cord flex, cl.5 acc. IEC 628 TPU Insulation Shielding: Cu-ETP1, tin plated ALU-PET foil PUR Jacket according LV112 and ISO6722, class D High robust Very good oil and petrol resistance Flexible, also at low temperatures Resistance to ozone Friction resistant Flame retardent acc. IEC Bending radius min. 6 D (D = Cable diameter) Low temperature strike resistance Nominal voltage U0 / U 600 V / V Test voltage V / 50Hz, 5 minutes - 40 C C (3 000h), class D acc. ISO 6722 Orange, according RAL 20 LV112/116 ISO 6722 IEC Halogen-free IEC Flame retardent Part no. Conductor code Ø D Al-content 1 10 xxx L xxx L Product portfolio

H05BQ-F / H07BQ-F. The harmonized PUR cable with Europe wide registration according to HD S1 VDE Description.

H05BQ-F / H07BQ-F. The harmonized PUR cable with Europe wide registration according to HD S1 VDE Description. H05BQ-F, H07BQ-F The harmonized PUR cable with Europe wide registration according to HD 22.10 S1 VDE 0282 Description Application In dry, damp or wet areas for medium duty; e. g. for connection of industrial