Data sheet chainflex CF270.UL.D
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1 For detailed overview please see design table 1. Outer jacket: Pressure extruded PUR mixture 2. Overall shield: Bending-resistant braiding made of tinned copper wires. 3. Banding: Plastic fleece 4. Core insulation: Mechanically high-quality, especially low-capacitance TPE mixture 5. Conductor: Especially bending-resistant version consisting of bare copper wires 6. Filling: Plastic yarns 7. Element banding: Plastic foil 8. Shield foil: Aluminium-coated polyester foil 9. Element shield: Bending-resistant braiding made of tinned copper wires. 10. Strain relief: Tensile stress-resistant centre element Cable structure Conductor Core insulation Core structure Core identification Stranded conductor in bending-resistant version consisting of bare copper wires (following DIN EN 60228). Mechanically high-quality, especially low-capacitance TPE mixture. Power cores and control pair elements wound with a short pitch length around a high tensile strength centre element. Power cores: Black cores with white numbers, one green-yellow core. 1. Core: U / L1 / C / L+ 2. Core: V / L2 3. Core: W / L3 / D / L- 1 Control pair: Black cores with white numbers. 1. Control core: 4 2. Control core: 5 2 Control pairs: Black cores with white numbers. 1. Control core: 5 2. Control core: 6 3. Control core: 7 4. Control core: 8 Star quad: yellow, black, red, white Element shield Bending-resistant braiding made of tinned copper wires. Intermediate layer Foil taping over the outer layer. Overall shield Outer jacket Bending-resistant braiding made of tinned copper wires. Coverage approx. 55 % linear, approx. 80 % optical Low-adhesion, halogen-free, highly abrasion resistant PUR mixture, adapted to suit the requirements in e-chains (following DIN EN ). Colour: Pastel orange (similar to RAL 2003) Printing: black m * igus chainflex CF270.UL Dj ---k 600/1000V E cяuus AWM Style VW-1 AWM I/II A/B 80 C 1000V FT1 EAC/CTP CE DESINA RoHS-II conform chainflex cable works +++ * Length printing: Not calibrated. Only intended as an orientation aid. j / k Cable identification according to Part No. (see technical table). Example:... chainflex CF270.UL D (4G1.5+(2x1.5)C)C 600/1000V... 1 / 9
2 Dynamic information Bend radius e-chain linear minimum 10 x d flexible minimum 8 x d fixed minimum 5 x d Temperature e-chain linear -25 C up to +80 C flexible -40 C up to +80 C (following DIN EN ) fixed -50 C up to +80 C (following DIN EN 50305) v max. unsupported 10 m/s gliding 2 m/s a max. 50 m/s² Travel distance Unsupported travels and up to 10 m for gliding applications, Class 2 These values are based on specific applications or tests. They do not represent the limit of what is technically feasible. d service life according to guarantee conditions Double strokes 5 million 7.5 million 10 million Temperature, from/to [ C] R min. [factor x d] R min. [factor x d] R min. [factor x d] -25/ / / Minimum guaranteed service life of the cable under the specified conditions. The installation of the cable is recommended within the middle temperature range. Electrical information Nominal voltage 600/1000 V (following DIN VDE ) Testing voltage 4000 V (following DIN EN 50395) 2 / 9
3 Properties and approvals UV resistance Medium Oil resistance Oil-resistant (following DIN EN ), Class 3 Offshore MUD-resistant following NEK status 2009 Flame retardant According to IEC , CEI 20-35, FT1, VW-1 Silicone-free Free from silicone which can affect paint adhesion (following PV status 1992) Halogen-free Following DIN EN UL/CSA Style and 21223, 1000 V, 80 C NFPA Following NFPA , chapter 12.9 EAC Certificate No. RU C-DE.ME77.B (TR ZU) CTP Certificate No. C-DE.PB49.B (Fire protection) CEI Following CEI Lead-free Following 2011/65/EC (RoHS-II) Clean room DESINA According to ISO Class 1. The outer jacket material of this series complies with CF77. UL D - tested by IPA according to standard DIN EN ISO According to VDW, DESINA standardisation CE Following 2014/35/EU 3 / 9
4 Typical lab test setup for this cable series Test bend radius R approx mm Test travel S approx m Test duration minimum 2-4 million double strokes Test speed approx m / s Test acceleration approx m / s² Typical application areas For medium duty applications, Class 4 Unsupported travel distances and up to 10 m for gliding applications, Class 2 Almost unlimited resistance to oil, Class 3 No torsion, Class 1 Indoor and outdoor applications without direct solar radiation Machining units/machine tools, low temperature applications 4 / 9
5 Technical tables: Mechanical information Part No. Number of cores and conductor nominal cross section Outer diameter (d) max. Copper index Weight [mm²] [mm] [kg/km] [kg/km] 1 Control pair shielded CF270.UL D (4G1.5+(2x1.5)C)C CF270.UL D (4G2.5+(2x1.5)C)C CF270.UL D (4G4.0+(2x1.5)C)C CF270.UL D (4G6.0+(2x1.5)C)C CF270.UL D (4G10+(2x1.5)C)C CF270.UL D (4G16+(2x1.5)C)C CF270.UL D (4G25+(2x1.5)C)C Control pairs shielded CF270.UL D (4G0.75+2x(2x0.34)C)C CF270.UL D (4G1.0+2x(2x0.75)C)C CF270.UL D (4G1.5+2x(2x0.75)C)C CF270.UL D (4G2.5+2x(2x1.5)C)C CF270.UL D (4G4.0+2x(2x1.5)C)C CF270.UL D (4G6.0+2x(2x1.5)C)C CF270.UL D (4G10+2x(2x1.5)C)C CF270.UL D (4G16+2x(2x1.5)C)C CF270.UL D (4G25+2x(2x1.5)C)C Star-quad shielded CF270.UL D 11) (4G2.5+(4x0.5)C)C CF270.UL D 11) (4G6.0+(4x0.5)C)C ) Phase-out model Note: The given outer diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core 5 / 9
6 Part No. Number of cores and conductor nominal cross section Outer diameter (d) max. Copper index Weight [mm²] [mm] [kg/km] [kg/km] without control pair CF270.UL D (4G0.75)C CF270.UL D (4G1.5)C CF270.UL D (4G2.5)C CF270.UL D (4G4.0)C CF270.UL D (4G6.0)C CF270.UL D (4G10)C CF270.UL D (4G16)C CF270.UL D (4G25)C CF270.UL D (4G35)C Spindle cable/single core CF270.UL D 11) (1x6.0)C CF270.UL D (1x10)C CF270.UL D (1x16)C CF270.UL D (1x25)C CF270.UL D (1x35)C CF270.UL D (1x50)C CF270.UL D (1x70)C ) Phase-out model Note: The given outer diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core 6 / 9
7 Electrical information Conductor nominal cross section Maximum conductor resistance at 20 C (following DIN EN ) [mm²] [Ω/km] [A] Maximum current rating at 30 C (following DIN VDE ) The final maximum current rating depends among other things on the ambient conditions, the type of the installation and the number of loaded cores. 7 / 9
8 Power cores Control cores Core/Core Core/Shield Core/Core Core/Shield Part No. [approx. pf / m] [approx. pf / m] [approx. pf / m] [approx. pf / m] 1 Control pair shielded CF270.UL D CF270.UL D CF270.UL D CF270.UL D CF270.UL D CF270.UL D CF270.UL D Control pairs shielded CF270.UL D CF270.UL D CF270.UL D CF270.UL D CF270.UL D CF270.UL D CF270.UL D CF270.UL D CF270.UL D Star-quad shielded CF270.UL D CF270.UL D without control pair CF270.UL D CF270.UL D CF270.UL D CF270.UL D CF270.UL D CF270.UL D CF270.UL D CF270.UL D CF270.UL D Spindle cable/single core CF270.UL D CF270.UL D CF270.UL D CF270.UL D CF270.UL D CF270.UL D CF270.UL D / 9
9 Design table Art.-Nr. Number of cores Core design CF270.UL.XX.XX.XX.01.D 4+1x2 CF270.UL.XX.XX D 4+2x2 CF270.UL.XX.XX.04.D 4+1x4 CF270.UL.XX.04.D 4 CF270.UL.XX.01.D 1 9 / 9
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