RHEYFIRM (RTS) R-(N)TSCGEWTOEUS 3x...+3x.../3 3.6/6 kv 20/35 kv adapted to DIN VDE 0250 part 813

Transcription

1 REELING CABLE RHEYFIRM (RTS) R-(N)TSCGEWTOEUS 3x...+3x.../3 3.6/6 kv 20/35 kv adapted to DIN VDE 0250 part 813 Contents: Letter code Construction details and voltage-classes Technical data 2016 RHEYFIRM(RTS) R-(N)TS,

2 REELING CABLE RHEYFIRM (RTS) R-(N)TSCGEWTOEUS 3x...+3x.../3 3.6/6 kv - 20/35 kv adapted to DIN VDE 0250 part 813 Letter code Flexible cables acc. to german standards To indicate the conformity to a relevant cable standard in Germany the starting letter >N< is used. A selection of essential letters indicating: - insulation material, cable design - construction elements, special properties - sheath material, manufacturer letter codes Following table shows you the letter code of the product group. Cable design Letter code Explanation R- Nexans letter code for flexible cable version reeling application (N) adapted to DIN VDE 0250 part 813 TS CGE W T OE U S (RTS) (RTK) heavy duty rubber insulated flexible cable type non metallic screen over conductor and insulation heat resisting insulation compound reinforcement oil-resistant flame retardant Nexans letter code for heavy duty 5GM5 neoprene compound Nexans letter code for flexible cable version with optimized wall thicknesses Nexans letter code for flexible cable version with special cold flexible compound /3 Protective conductor symmetrically split in the three outer interstices Insulation material Special elastomeric ethylene-propylene rubber (EPR) compound RHEYCLEAN-HV better than 3GI3 acc. DIN VDE 0207 part 21, developed for optimized insulation wall thickness. Sheath materials Inner sheath: synthetic rubber compound for a max. permissible operating temperature at conductor of 90 C Outer sheath: chlorinated heavy duty rubber compound type 5GM5 acc. DIN VDE 0207 part 21, oil-resistant acc. EN , flame-retardant acc. DIN EN RHEYFIRM(RTS) R-(N)TS,

3 REELING CABLE RHEYFIRM (RTS) R-(N)TSCGEWTOEUS adapted to DIN VDE 0250 part 813 Application Flexible reeling cable for energy supply with cable guidance in different levels, e.g. reel axis in travel direction. Especially for high and extreme mechanical stress e.g. torsional stresses ( ± 25 /m ) and high reeling speed up to 270 m/min and a min. of 10 N/mm². For connection of large material handling machines such as excavators, cranes, stacker/reclaimer, dumpers, mobile crushers in open-pit mines on console-cable reels/level wind reels. Further requirements see DIN VDE 0298 part 3. Three main cores and the protective conductor symmetrically split in the interstices with embedded reinforcement in the outer sheath. Other special designs depending on application are also possible: with strain relief and improved flexibility for applications with increased mechanical tension extra cold resistant/flexible sheaths ( RHEYFIRM(RTK) ) Design Conductor: Copper, plain, flexible stranded acc. to DIN EN class 5 Insulation: - inner semi-conductive stress control layer - elastomeric insulation EPR compound RHEYCLEAN-HV - outer semi-conductive insulation shield layer Protective conductor Copper conductor, plain, semi-conducting layer Cabling Power cores assembled over semi-conductive rubber centre with semiconductive rubber fillers and the divided protective conductor in the interstices Inner sheath Extruded sheath of GM1b synthetic rubber compound filling the interstices Reinforcement Embedded braid made of synthetic threads with very high Outer sheath Chlorinated heavy duty rubber compound 5GM5, colour: red Marking on customer request or standard embossed marking e.g.: RHEYFIRM(RTS) R-(N)TSCGEWTOEUS 3x50+3x25/3 6/10 kv I NEXANS I year Standards Adapted to DIN VDE 0250 part 813, DIN VDE and 4, UL-File E RHEYFIRM(RTS) R-(N)TS,

4 RHEYFIRM (RTS) R-(N)TSCGEWTOEUS 3 x x... / 3 Rated voltage: 3.6/6 kv Max. permissible operating voltage U bmax AC systems: 7.2 kv; DC systems: 10.8 kv Test voltage: 11 kv A.C. resistance at 20 C min. max. static/dynamic [mm²] [Ω/km] [mm] [mm] [kg/km] [N] x25+3x25/ / x35+3x25/ / x50+3x25/ / x70+3x35/ / x95+3x50/ / x120+3x70/ / xxx 3x150+3x70/ / x185+3x95/ / xxxx 3x240+3x120/ / xxxx 3x300+3x150/ /27000 Rated voltage: 6/10 kv Max. permissible operating voltage U bmax AC systems: 12 kv; DC systems: 18 kv Test voltage: 17 kv A.C. resistance at 20 C min. max. static/dynamic [mm²] [Ω/km] [mm] [mm] [kg/km] [N] 7130xxxx 3x16+3x16/ / x25+3x25/ / x35+3x25/ / x50+3x25/ / x70+3x35/ / x95+3x50/ / x120+3x70/ / x150+3x70/ / x185+3x95/ / x240+3x120/ / x300+3x150/ / RHEYFIRM(RTS) R-(N)TS,

5 RHEYFIRM (RTS) R-(N)TSCGEWTOEUS Rated voltage: 8.7/15 kv Max. permissible operating voltage U bmax AC systems: 18 kv; DC systems: 27 kv Test voltage: 24 kv A.C. resistance at 20 C min. max. static/dynamic [mm²] [Ω/km] [mm] [mm] [kg/km] [N] x25+3x25/ / x35+3x25/ / x50+3x25/ / x70+3x35/ / x95+3x50/ / x120+3x70/ / x150+3x70/ / x185+3x95/ / x240+3x120/ / x300+3x150/ /27000 Rated voltage: 12/20 kv Max. permissible operating voltage U bmax AC systems: 24 kv; DC systems: 36 kv Test voltage: 29 kv A.C. resistance at 20 C min. max. static/dynamic [mm²] [Ω/km] [mm] [mm] [kg/km] [N] x25+3x25/ / x35+3x25/ / x50+3x25/ / x70+3x35/ / x95+3x50/ / x120+3x70/ / x150+3x70/ / x185+3x95/ / x240+3x120/ / x300+3x150/ / RHEYFIRM(RTS) R-(N)TS,

6 RHEYFIRM (RTS) R-(N)TSCGEWTOEUS Rated voltage: 14/25 kv Max. permissible operating voltage U bmax AC systems: 30 kv; DC systems: 45 kv Test voltage: 36 kv A.C. resistance at 20 C min. max. static/dynamic [mm²] [Ω/km] [mm] [mm] [kg/km] [N] x25+3x25/ / x35+3x25/ / x50+3x25/ / x70+3x35/ / x95+3x50/ / x120+3x70/ / x150+3x70/ / x185+3x95/ / x240+3x120/ / x300+3x150/ /27000 Rated voltage: 18/30 kv Max. permissible operating voltage U bmax AC systems: 36 kv; DC systems: 54 kv Test voltage: 43kV A.C. resistance at 20 C min. max. static/dynamic [mm²] [Ω/km] [mm] [mm] [kg/km] [N] x25+3x25/ / x35+3x25/ / x50+3x25/ / x70+3x35/ / x95+3x50/ / x120+3x70/ / x150+3x70/ / x185+3x95/ / x240+3x120/ / x300+3x150/ / RHEYFIRM(RTS) R-(N)TS,

7 RHEYFIRM (RTS) R-(N)TSCGEWTOEUS Rated voltage: 20/35 kv Max. permissible operating voltage U bmax AC systems: 42 kv; DC systems: 63 kv Test voltage: 50 kv A.C. resistance at 20 C min. max. static/dynamic [mm²] [Ω/km] [mm] [mm] [kg/km] [N] 7130xxxx 3x120+3x70/ / RHEYFIRM(RTS) R-(N)TS,

8 RHEYFIRM (RTS) R-(N)TSCGEWTOEUS Electrical data Current-carrying capacity in ampere [A] at 30 C ambient temperature (acc. DIN VDE ) on ground: Short circuit current ( C / I thr = 149 A/mm²) in ka tkr Ithz = Ithr tk [mm²] Up to 10 kv [A] Over 10 kv [A] [mm²] for 1 s (t kr ) for 0.5 s (t k ) Bending radii Smallest permissible bending radius: - fixed installation: 6 x outer- - reeling application: 12 x outer- - deflection pulleys: 15 x outer- - min. distance with S-type directional changes: 20 x outer- Thermal properties temperature on cable surface - static: -50 C/+80 C - reeling application: -30 C/+80 C with special cold flexible compound: -45 C/+80 C - temperature: 90 C - Max. short-circuit temperature of conductor: 250 C Correction factor for ambient temperatures other than 30 C to be applied to the current-carrying capacities for cables in the air acc. DIN VDE (permissible conductor temperature 90 C): 10 C 20 C 30 C 40 C 50 C 60 C 70 C Correction factor for reeled flexible cables acc. DIN VDE No. of layers Factor Mono spiral reel RHEYFIRM(RTS) R-(N)TS,

9 Global expert in cables and cabling systems With energy as the basis of its development, Nexans, the worldwide leader in the cable industry, offers an extensive range of cables and cabling systems. The Group is a global player in the infrastructure, industry, building, Local Area Network and mining markets. Nexans addresses a series of market segments from energy, transport and telecom networks to shipbuilding, oil and gas, nuclear power, automotive, electronics, aeronautics, handling and automation. With an industrial presence in 40 countries and commercial activities worldwide, Nexans employs 26,000 people and had sales in 2015 of 4.6 billion. Nexans is listed on NYSE Euronext Paris, compartment A. Nexans may make changes to the technical specifications of its products, in particular to make improvements thereto or to ensure compliance with applicable laws and regulations. Nexans Germany GmbH D Moenchengladbach Bonnenbroicher Str Tel: +49 (0) Fax: +49 (0) heinz-willi.hamacher@nexans.com 2016 RHEYFIRM(RTS) R-(N)TS,

10 TRAILING CABLE RHEYFIRM (RS) F-(N)TSCGEWOEUS in line with DIN VDE 0250 part 813 Contents: Letter code Construction details and nominal voltages Technical data 2016 RHEYFIRM(RS) F-(N)TSCGEWOEUSS 1

11 TRAILING CABLE RHEYFIRM (RS) F-(N)TSCGEWOEUS in line with DIN VDE 0250 part 813 Letter code Flexible cables acc. to german standards To indicate the conformity to a relevant cable standard in Germany the starting letter >N< is used. A selection of essential letters indicating: - insulation material - cable design - construction elements - special properties - sheath material - manufacturer letter codes Following table shows you the letter code of the product group. Cable design Letter code Explanation F- Nexans letter code for flexible cable version fixed installation (N) in line with DIN VDE 0250 part 813 TS heavy duty rubber insulated flexible cable type CGE non metallic screen over conductor and insulation W heat-resisting insulation compound OE oil-resistant U flame-retardant S Nexans letter code for heavy duty 5GM5 neoprene compound (RS) Nexans letter code for flexible cable version with optimized wall thicknesses /3 Protective conductor symmetrically split in the interstices Insulation material Special elastomeric RHEYCLEAN-HV-EPthickness. compound, developed for optimized insulation wall Sheath materials Inner sheath: synthetic rubber compound for a max. permissible operating temperature at conductor of 90 C Outer sheath: chlorinated heavy duty rubber compound type 5GM5 acc. to DIN VDE 0207 part 21, oil-resistant acc. to EN , flame-retardant acc. to DIN EN Both sheaths are inseparable fixed together RHEYFIRM(RS) F-(N)TSCGEWOEUSS 2

12 TRAILING CABLE RHEYFIRM (RS) F-(N)TSCGEWOEUS in line with DIN VDE 0250 part 813 Application RHEYFIRM (RS) F-(N)TSCGEWOEUS was developed for use in open pit mines for operation under difficult requirements in the ambit of DIN VDE 0168: Erection of electrical installations in open-cast mines. quarries and similar plants. This two sheath version - with optimized wall thicknesses can be use for laying along conveyor belts in open pit mines, on stacker/reclaimer e.g. in coal bunker, on shiftable belt conveyor systems, on spreaders and auxiliary equipment like hopper cars, belt wagons or trippers, on material handling equipment. Further requirements see DIN VDE Three main cores and the protective conductor symmetrically split in the interstices. Design Phase core Copper, plain, flexible stranded acc. to DIN EN class 5 Insulation: - inner semi-conductive stress control layer - elastomeric insulation made of dielectric and thermal high graded. ozone-resistant rubber compound RHEYCLEAN-HV EPR - outer semi-conductive insulation shield layer, easy strip (thermo strip); Ground conductor Copper, plain, flexible stranded acc. DIN EN class 5, extruded, semi- rubber centre with semi- conducting layer Cabling Power cores assembled over semi-conductive conductive rubber fillers and the divided ground conductor in the interstices Inner sheath Extruded sheath of GM1b synthetic rubber compound filling the interstices Outer sheath Heavy duty chlorinated rubber compound, quality 5GM5, oil resistant, flame retardant, tear resistant and abrasion proof. Marking Embossed marking e.g.: RHEYFIRM(RS) F-(N)TSCGEWOEUS 3x50+3x50/3 6/10 kv I NEXANS I year Standards In line with DIN VDE 0250 part 813, DIN VDE and RHEYFIRM(RS) F-(N)TSCGEWOEUSS 3

13 TRAILING CABLE RHEYFIRM (RS) F-(N)TSCGEWOEUS in line with DIN VDE 0250 part 813 Rated voltage: 6/10 kv Max. permissible operating voltage U bmax AC systems: 12 kv Max. permissible operating voltage U bmax DC systems: 18 kv Test voltage: 17 kv A.C. [mm²] x35+3x25/ x50+3x25/ x50+3x50/ x70+3x35/3 7130xxxx 3x70+3x50/ x95+3x50/ x120+3x70/ x150+3x70/ x185+3x95/ x240+3x120/3 resistance at 20 C min. Max. [Ω/km] [mm] [mm] [kg/km] [N] Rated voltage: 12/20 kv Max. permissible operating voltage U bmax AC systems: 24 kv Max. permissible operating voltage U bmax DC systems: 36 kv Test voltage: 29 kv A.C. 7130xxxx [mm²] 3x25+3x25/ x35+3x25/ x50+3x25/ x70+3x35/ x95+3x50/ x120+3x70/ x150+3x70/ x185+3x95/ x240+3x120/3 resistance at 20 C min. Max. [Ω/km] [mm] [mm] [kg/km] [N] RHEYFIRM(RS) F-(N)TSCGEWOEUSS 4

14 TRAILING CABLE RHEYFIRM (RS) F-(N)TSCGEWOEUS in line with DIN VDE 0250 part 813 Rated voltage: 18/30 kv Max. permissible operating voltage U bmax AC systems: 36 kv Max. permissible operating voltage U bmax DC systems: 54 kv Test voltage: 43 kv A.C. [mm²] x35+3x25/ x50+3x25/ x70+3x50/ x95+3x50/ x120+3x70/ x150+3x70/ x185+3x95/ x240+3x120/3 resistance at 20 C (main core) min. Max. [Ω/km] [mm] [mm] [kg/km] [N] Rated voltage: 20/35 kv Max. permissible operating voltage U bmax AC systems: 42 kv Max. permissible operating voltage U bmax DC systems: 63 kv Test voltage: 50 kv A.C. [mm²] x70+3x50/3 7130xxxx 3x120+3x70/3 resistance at 20 C (main core) min. Max. [Ω/km] [mm] [mm] [kg/km] [N] RHEYFIRM(RS) F-(N)TSCGEWOEUSS 5

15 TRAILING CABLE RHEYFIRM (RS) F-(N)TSCGEWOEUS in line with DIN VDE 0250 part 813 Electrical data Current-carrying capacity in ampere [A] at 30 C ambient temperature (acc. DIN VDE ) on ground: Short circuit current ( C / I thr = 149 A/mm²) in ka: tkr Ithz = Ithr tk [mm²] up to 10 kv [A] over 10 kv [A] [mm²] for 1 s (t kr ) for 0.5 s (t k ) Bending radii Smallest permissible bending radius: - fixed installation: 6 x outer- - festoon systems: 10 x outer- - free movement: 10 x outer- Thermal properties temperature on cable surface - static: - flexing: -40 C / +80 C -30 C / +80 C temperature: 90 C Max. short-circuit temperature of conductor: 250 C Correction factor for ambient temperatures other than 30 C to be applied to the current-carrying capacities for cables in the air acc- DIN VDE (permissible conductor temperature 90 C): 10 C 20 C 30 C C 50 C 60 C 70 C RHEYFIRM(RS) F-(N)TSCGEWOEUSS 6

16 Global expert in cables and cabling systems With energy as the basis of its development, Nexans, the worldwide leader in the cable industry, offers an extensive range of cables and cabling systems. The Group is a global player in the infrastructure, industry, building, Local Area Network and mining markets. Nexans addresses a series of market segments from energy, transport and telecom networks to shipbuilding, oil and gas, nuclear power, automotive, electronics, aeronautics, handling and automation. With an industrial presence in 40 countries and commercial activities worldwide, Nexans employs 26,000 people and had sales in 2015 of 4,6 billion. Nexans is listed on NYSE Euronext Paris, compartment A. All drawings, designs, specifications, plans and particulars of weights, size and dimensions contained in the technical or commercial documentation of Nexans is indicative only and shall not be binding on Nexans or be treated as constituting a representation on the part of Nexans. NEXANS Deutschland GmbH D Mönchengladbach - Bonnenbroicher Str ML-I PM, heinz-willi.hamacher@nexans.com, RHEYFIRM(RS) F-(N)TSCGEWOEUSS 7