Edge Preparation. Edge Preparation. Centre Drills...5. Spot Drills (90 & 120 ) Flute Countersinks...8. Edge Preparation

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1 Centre rills...5 Spot rills (90 & 120 ) Flute Countersinks...8 Carbide Chamfer Countersink...8 Hole Countersinks...9 Carbide rill Mill...9 Single Flute Countersinks...10 Corner Rounding Cutters...11 Woodruff Cutters...13 Reamers...14 Carbide Mini Chamfers...17 Carbide Slitting Saws Groove Milling Notes:

2 HSS-60 British Standard (BS) Centre rills Parallel Shank Application: General centre drilling Part Number BS1 3/64 1/8 5/64 1-1/ BS2 1/16 3/16 3/32 1-3/ BS3 3/32 1/4 5/ BS4 1/8 5/16 3/16 2-1/ BS5 3/16 7/19 9/32 2-1/ BS6 1/4 5/8 3/ BS7 5/16 3/4 15/32 3.1/ Carbide Centre rills 60 TiAlN Coated Part Number C C C C C C C C C C C Notes: 5

3 HSSE Cobalt Spot rills (90 & 120 ) Uncoated & TiAlN Coated 1 TiN Coated or Part No. 120 Part No A A 2mm 46mm A A 3mm 46mm A A 4mm 56mm A A 5mm 61mm A A 6mm 66mm A A 8mm 80mm A A 10mm 90mm A A 12mm 103mm A A 16mm 116mm A A 20mm 132mm or 90 Uncoated 1 UNCOATE 90 Part No. 120 Part No. 1 1 ong Series Spotting rills 90 & 120 HSS-E M35 5% Cob mm 46mm mm 46mm mm 56mm mm 61mm mm 66mm mm 80mm mm 90mm mm 103mm mm 116mm mm 132mm Uncoated ong Series Part Number 90 Part Number A A mm A A mm A A mm A A mm A A mm A A mm A A mm A A mm A A mm A A mm Notes:

4 Carbide Spotting rills 90 & 120 ATiN Coated or 90 1 Part Number 90 Part Number C C mm 50mm C C mm 50mm C C mm 50mm C C mm 50mm C C mm 50mm C C mm 60mm C C mm 75mm C C mm 75mm C C mm 100mm Carbide ong ength Spotting rills 90 & 120 ATiN Coated or 90 1 Part Number 90 Part Number C C mm C C mm C C mm C C mm C C mm C C / C C mm C C / C C mm C C mm C C / C C mm Notes: 7

5 3 Flute Countersinks Self centering 3 Flutes d esigned for 90 ongitudinal chamfers and contouring Works without vibrations Angle Nominal iameter Shank ia Overall ength d Part Number HCS HCS HCS HCS HCS HCS HCS HCS HCS HCS HCS HCS HCS HCS HCS HCS HCS HCS HCS Carbide Chamfer/Countersink ATiN Coated 90 Part Number ia Overall ength Flutes CCS mm 50mm CCS mm 50mm CCS mm 50mm CCS mm 50mm CCS mm 60mm CCS mm 75mm CCS mm 75mm Notes:

6 Metric Hole Countersinks HSS-E M35 5% Cob 90 Part Number R d d R Carbide rill Mill TiAlN Coated 90 egree Point Angle 30 egree Helix To in 6535Ha Part Number ia Flute ength Overall ength CM CM CM CM CM CM CM CM Excellent performance on many vertical milling operations. rilling, Slotting, NC milling, rilling & Slotting, Profile Milling and Chamfering. Notes: 9

7 Single Flute Countersinks HSS-E M35 5% Cob 30 d Product Code d Product Code d Product Code d Product Code d Product Code d Product Code d Product Code Notes:

8 HSS-E Cobalt 4 flute Corner Rounding Cutters R d 1 1 Product Code R 1 d 1 HCRC HCRC HCRC HCRC HCRC HCRC HCRC HCRC HCRC HCRC HCRC HCRC HCRC HCRC HCRC HCRC HCRC HCRC HCRC HCRC HCRC HCRC HCRC HCRC HCRC HCRC HCRC HCRC HCRC Notes: 11

9 Carbide Corner Rounding Cutters TiAIN Coated R CCRC 1.00 to CCRC CCRC to CCRC Order Code R Shank 1 3 CCRC CCRC CCRC CCRC CCRC CCRC CCRC CCRC CCRC CCRC CCRC CCRC CCRC CCRC CCRC CCRC CCRC CCRC CCRC CCRC CCRC CCRC Notes:

10 HSS-E Cobalt Woodruff Cutters w 1 d Product Code 1 W d Z WR WR WR WR WR WR WR WR WR WR WR WR WR WR WR WR WR WR WR WR WR WR WR WR WR WR WR WR WR WR WR WR WR WR WR WR WR WR Notes: 13

11 HSS-E Cobalt Straight Shank Chucking Reamers H Spiral Flutes IN 212 H7 Product Code Z RE RE RE RE RE RE RE RE RE RE RE RE RE RE RE RE RE RE RE RE RE RE RE RE RE RE RE RE RE RE RE RE RE RE RE RE RE RE RE Notes:

12 HSS-E Reamers 0.01 increments eft Hand Spiral with Right Hand Cut d1 l2 I1 UNCOATE Straight Shank mm (0.01mm Increments) Tolerance mm H4 Uncoated Nano Coated (inch) 1 2 d2 Z / / / / / / / / / / / / / / / / Ordering Examples: 5.55mm (coated) = TRO555 (NANO) 12.3mm (Uncoated) = TR1230 (Blank) TR = Prefix Next 4 digits = Size Then state if coated Nano or leave blank High Precision Machine Reamers The left hand spiral combined with the right hand cut, behaves like an Archimeded screw: * The coolant is fed directly to the cutting edges for better lubrication and cooling. * Chips are pushed ahead with no risk of scratching the reamed hole. Reamers designed to machine through holes to get best surface finish. Notes: 15

13 Carbide Reamers From increments Straight Shank d1 l2 I mm (0.005mm Increments) mm (0.01mm Increments) Tolerance mm +/ Tolerance mm H4 Tolerance mm H4 1 2 d2 Z Ordering Examples: 6.03 = CTR = CTR1140 High Precision Machine Reamers The left hand spiral combined with the right hand cut, behaves like an Archimeded screw: * The coolant is fed directly to the cutting edges for better lubrication and cooling. * Chips are pushed ahead with no risk of scratching the reamed hole. Reamers designed to machine through holes to get best surface finish. 16 Notes:

14 Carbide Mini Chamfer I See detail A d B 0.2 H etail A 90 Ordering Code d I H B ą No. of Flutes MC03015C3 A MC0302C5 A MC03025C6 A MC0303C7 A MC04035C9 A MC0404C10 A MC05045C11 A MC0505C12 A MC06055C13 A MC0606C15 A ong Reach Ordering Code d I H B ą No. of Flutes MC0303C12 A MC04035C14 A MC0404C16 A MC0404C16 A MC05045C18 A MC0505C20 A MC0505C20 A MC06055C22 A MC0606C24 A MC0606C24 A MC A MC A MC1010E35 A MC1212F42 A Ordering Code d I H B ą No. of Flutes MC0302C5 A MC0303C7 A MC04035C9 A MC0404C10 A MC05045C11 A MC0505C12 A Notes: 17

15 Carbide Mini Chamfer I α d H See detail A 0.1 etail A ovetail 45 * Ordering Code d I H ą * One side cutting No. of Flutes MC03015C4 A MC0302C6 A MC03025C7 A MC0303C12 A MC04035C14 A MC0404C16 A MC05045C18 A MC0505C20 A MC06055C22 A MC0606C24 A I See detail A d B H etail A 150 Ordering Code d I H B No. of Flutes MC0303C12 A MC0404C16 A MC0404C16 A MC0505C20 A MC0505C20 A MC0606C24 A MC0606C24 A MC0808C28 A MC0808C28 A Order example: MC 0303 C12 A150 MT8 18 Notes:

16 Crbide Mini Chamfer Kit Product Code Qty KMC MC 0303 C12 A90 MC C6 A90 MC 0404 C10 A90 MC C9 A90 MC C11 A90 MC 0606 C24 A90 QTY 1 of each Special Solid Carbide Tools As part of being a service-orientated company, Carmex produces specials according to customer s requirements. Special tools are supplied in short delivery times. Please contact who will deal with your enquiry with urgency and professionalism giving you the best price and delivery quote possible. Notes: 19

17 Carbide Slitting Saws Coarse Pitch COARSE Ordering Code ia Thickness Bore Teeth CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP Ordering Code ia Thickness Bore Teeth CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP Notes:

18 Carbide Slitting Saws Fine Pitch FINE Ordering Code ia Thickness Bore Teeth FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP Ordering Code ia Thickness Bore Teeth FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP Continued on next page Notes: 21

19 Carbide Slitting Saws Fine Pitch (continued) FINE Ordering Code ia Thickness Bore Teeth FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP Ordering Code ia Thickness Bore Teeth FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP Notes:

20 Product Identification Groove Milling Ordering Codes M G C 8 Groove Milling = eep Shank iameter 06 = 6mm 08 = 8mm 10 = 10mm 12 = 12mm 16 = 16mm Cutting iameter 06 = 6mm Number Of Flutes C = 3 = 4 E = 5 F = 6 H = 8 Approx Cutting ength 8 = 8mm 10 = 10mm W=Groove Width 08 = 0.8mm 10 = 1.0mm R=Groove Radius 05 = 0.5mm 06 = 0.6mm Grade MT8 Carbide Groove Milling With internal coolant through the flutes Same Tool for Internal and External Grooving For grooving deep parts Ordering Code W ± 0.02 Order example: MG W12 MT8 * Tools without coolant T Max. Groove ia. (min.) mm d No. of Flutes I *MG0604C4 W Ø> *MG0604C4 W Ø> MG0606C8 W Ø> *MG0606C7 W Ø> *MG0606C7 W Ø> MG W Ø MG W Ø MG W Ø MG W Ø MG W Ø MG W Ø MG1212E30 W Ø> MG1212E30 W Ø> MG1212E30 W Ø> MG1616E30 W Ø> MG1616E40 W Ø> MG1616E45 W Ø> Notes: 23

21 Carbide Full Radius Groove Milling With internal coolant through the flutes Same Tool for Internal and External Grooving For grooving deep parts Ordering Code R W ± 0.02 T Max. Groove ia. (min.) d No. of Flutes I *MG0604C4 R ø> MG0606C8 R ø> *MG0606C7 R ø> MG R ø> MG R ø> MG R ø> MG R ø> MG R ø> MG1616E40 R ø> MG1616E40 R ø> Order example: MG R06 MT8 * Tools without coolant Carbide eep Groove Milling With internal coolant bore Ordering Code W ± 0.02 R T Max. Groove ia. (min.) d No. of Flutes MG F W Ø > MG F W Ø > MG F W Ø > MG F W Ø > MG F W Ø > MG F W Ø > Notes: