ACO Marine product catalogue ACO pipe stainless steel pipework systems

Transcription

1 ACO Mrine product ctlogue ACO pipe stinless steel pipework systems

2 ACO Mrine Stinless Steel pipe ACO. creting the future of dringe The ACO System Chin provides ringe Solutions for tomorrows Environment. Stricter rules nd regultions on ord worldwide operting ships require more sophisticted dringe concepts. ACO provides intelligent solutions which perform in two directions. They protect the humns from the wter nd vice vers. Every ACO product provides within the ACO System Chin the wy to economiclly nd ecologiclly recycle nd re-use the wter. Within the ACO Group, ACO Mrine provides technicl solutions for ll kinds of ships in the world wide operting mritime industry, from new uilds, refits to conversion ship yrds. collect: Collection nd storge clen: Seprtion nd Tretment hold: Storge nd Buffer relese: ischrge Scuppers nd Chnnels Stinless Steel push fit ACO pipes Glvnised GM-X push fit pipes Blck wter vcuum pump sttion Grey nd lck wter trnsfer sttions Stinless steel wste wter collection tnks up to 350m³ Grese trps nd Biologicl grese trps Grese Seprtors Mripur dvnced wste wter tretment system Clrimr iologicl wste wter tretment Sludge holding tnk Aertion systems Stinless Steel wter tnks isinfection systems for clen wter tnks Clen wter lifting nd trnsfer sttions UV/Cl sttions 2

3 ACO Mrine Stinless Steel pipe Generl introduction Grese Seprtion Push Fit pipe Systems Sewge Tretment Systems ACO Mrine ACO Mrine is within the ACO Group the world wide contct for dvnced onord dringe nd innovtive wste wter tretment systems. Meg Ychts, Cruise Vessels, Ferries, Militry Ships, Offshore Pltforms nd ll kinds of Crgo Vessels re equipped nd siling with system solutions, provided y ACO Mrine. This includes the dvnced wste wter tretment system ACO Mripur nd the iologicl wste wter tretment ACO und Clrimr s well s stinless steel iorectors up to 350 m³, fresh wter tnks, dringe systems including scuppers, penetrtions, nd ACO Push-Fit pipes, mde of stinless steel or glvnized cron steel. With its innovtive technology nd know-how, ACO helps to keep the ocen clen for the next genertions. 3

4 ACO Mrine Stinless Steel pipe CONTENT Generl introduction pge ACO System Chin 2 Introduction 5 Applictions 5 Key fetures & enefits 7 ACO pipe mteril informtion 8 Push-fit connection 8 Sound 8 Fire resistnce 9 Certifiction 9 Trnsport nd hndling 9 System overview ACO pipe component overview 10 Prt numers fmily rnge Prt numers fmily rnge 13 Instlltion guide Instlltion guide 54 Working pressure 55 ACO pipe mteril informtion pipe mteril informtion 56 Seling mteril informtion 57 Cre nd mintennce Cre nd mintennce 58 4

5 ACO Mrine Stinless Steel pipe Generl introduction Generl introduction Introduction ACO PIPE is relile, lightweight nd durle push-fit pipe work system, designed, produced nd tested for soil, wste, rinwter nd industril wstewter dringe pplictions s well s for mritime wste wter dringe nd vcuum toilet systems. Together with the other products of ACO Group it cretes perfect system nd offers sustinle dringe solution with unique dvntges to the customers. Especilly with the ACO gully nd ACO stinless steel chnnel systems provide unique system for uilding dringe. The push-fit system ensures quick nd esy ssemly for relile instlltion for grvity nd vcuum dringe. All ACO pipe interconnecting sels nd fittings incorporte unique doule seling system providing troule-free, relile seling system every time. The wide rnge of fittings ville utilizes dvnced cold forming techniques, therey reducing the mnufcturing cost nd minimizing the mount of welded components, to provide the ultimte in system reliility. Stinless steel pipe systems re prticulrly suited to pplictions suject to therml shock. Applictions Typicl pplictions for ACO pipe systems include: Mrine pplictions in new ships uilding nd repirs focused on Cruise ships Ferries Super ychts Offshores Crgo ships Segment of ACO pipe mrine pplictions is covered y compny ACO Mrine nd their mterils ( 5

6 ACO Mrine Stinless Steel pipe Generl introduction 66

7 ACO Mrine Stinless Steel pipe Generl introduction Key fetures & enefits ACO pipe stinless steel pipe work systems offer ll the key fetures found in trditionl metl wste wter systems ut with the dditionl enefits unique to stinless steel mteril nd the push-fit system. Esy Instlltion For connection of pipes within the ACO pipe systems our unique push-fit system is used. It llows very esy pipe connection on site without the use of specil tools, or mchines or equipment. Instlltion is therefore very quick nd cost effective. System solution More thn 1,500 different types re ville (stright pipes, ends, rnches, dimeter incresers nd reducer s) together with wide rnge of ccessories this cretes complex nd complete system for pipe works construction the ACO pipe systems. Certifiction ACO pipe stinless steel pipe work systems re designed, mnufctured, tested nd checked under ll required stndrds. pipe systems re tested for pressure, vcuum, noise, fire nd tightness. ACO hs for ACO pipe systems ll importnt certifictes to declre production qulity, product resistnce nd conformity upon request. urility The use of modern technologies, high qulity mterils nd outstnding surfce tretment processes ensure tht our products re highly resistnt to externl environmentl influences. The expected service life cycle exceeds 50 yers. Hygiene Smooth welding, surfce qulity nd full pickle-pssivtion of ll stinless steel products within the ACO pipe systems ensure the prevention of corrosion nd llows esy clening. 7

8 ACO Mrine Stinless Steel pipe Generl introduction ACO pipe mteril informtion ACO pipe stinless steel pipe work systems re mnufctured from ustenitic stinless steel in grdes 304 nd 316L. All products re chemiclly pickled nd pssivted for optimum durility nd corrosion resistnce. Surfce tretment y mens of electropolishing or wrnishing is ville. Recognized for long service nd its esily clened chrcteristics, stinless steel s hrd, smooth surfce provides efficient flow for wter nd wste products. ACO pipe sockets re fitted with EPM sels s stndrd for regulr dringe pplictions. For prticulrly ggressive chemicl pplictions, 316L grde stinless steel with Viton sels cn e specific for the ultimte in system security. Push-fit connection Very relile for vcuum nd grvity piping system. ACO PIPE doule lip sel secure for the ultimte system reliility. Unique nd sophisticted design of the lips nd cvities gives ACO PIPE full tight construction. Push-fit dvntges Esy to ssemle Time sving Cost sving Tight connection Sound Comprison of two pipe work systems ACO pipe N 110 HT system N 110 Simultion of wter fll from 1st floor through ground floor to sement of house SS hs etter results in comprison with cst iron comprle to ll other mterils [db] AP systems HT system 0.5 l/sec fixed wter flow 10 litre toilet flush 8

9 ACO Mrine Stinless Steel pipe Generl introduction Fire resistnce 100 ACO pipe push-fit system is clssified nd certified s non-comustile product (s it is mnufctured in complince to EN 1124, prt 1 & prt 2). Tht stndrd clssifies the ACO pipe systems s clss A1 fire resistnt (highest rting). ACO pipe systems re certified lso y SITAC uthority s fire resistnt (cert. no ). Non-comustiility Specil certificte of fire resistnce for coted pipes (no. CSI PK ) is ville Fire certifictes from mrine uthorities (NV, ABS) ville ACO pipe A1 Cst iron A2 Plstic B Non comustile No dditionl fire collrs needed t instlltion No toxic fumes emitted in cse of fire EN 1124, SITAC, CSI, NV nd ABS fire certifiction ville Stndrds & certifictes Reference stndrds ACO pipe stinless steel pipe work systems re designed, mnufctured, tested nd checked under the stndrds EN nd EN pipes nd fittings of longitudinlly welded stinless steel pipes with spigot nd socket for wste wter systems. The following stndrds will ssist the designer to select the correct size of pipe system for the prticulr ppliction. EN grvity dringe systems. EN 752 drin nd sewer systems. Testing ACO PIPE stinless steel pipe systems re tested for the following points: Pressure & vcuum Noise Fire Tightness Certifictes qulity & pprovl: ISO 9001 ABS NV Lloyd s Register SZÚ Bureu Verits ETA Wtermrk Resistnce: Sitc CSI Trnsport & hndling ACO pipe stright pipes re pcked on pllets with wood frme nd inserts, proctected y crdord nd stretch foil. Fittings re pcked in crdord oxes nd stcked on pllets. It is strongly recommended to trnsport nd store the pipes nd fittings in their originl pckging to void theirs dmge. pipes should e stored nd supported on flt surfce to void deformtion. Hndle the pipes nd fittings with cre. Any cre less hndling (like dumping off the truck...) cn cuse deformtion or dmge to pipes. Contct with cron steel cn cuse corrosion on the stinless steel. 9

10 ACO Mrine Stinless Steel pipe System overview ACO pipe component overview 2 1 L s 3 imensions of socket nd spigot Socket length L Wll thickness S Tle 1 10

11 ACO Mrine Stinless Steel pipe System overview ACO pipe component overview Socketed pipes Pge 13 Bends Pge 22 Single rnches Pge 24 oule rnches Pge 25 oule rnch reductions Pge 28 Swept single rnches Pge 29 P trps Pge 29 11

12 ACO Mrine Stinless Steel pipe System overview System overview Corner rnch nd corner rnch reduction Pge 30 Couplings Pge 32 Connectors Pge 35 Weld on piece Pge 37 Penetrtion Pge 39 Flnged Connectors Pge 43 Access units Pge 45 End cps Pge 46 Selings Pge 48 12

13 ACO Mrine Stinless Steel pipe Prt numers - fmily rnge Prt numers - fmily rnge Fetures pipes nd fittings re ville in 40 mm, 50 mm, 75 mm, 110 mm, 125 mm, 160 mm, 200 mm nd 250 mm externl dimeters Lengths from 0.15 meter up to 6 meter Aville in 304 (1.4301) nd 316 L (1.4404) grdes of stinless steel Push-fit system for quick ssemly Fully comply to EN nd EN EPM nd Viton sels ville Fully pickle pssivted Certifictions: ISO 9001, ABS, NV, Lloyd s Register, SZÚ, Bureu Verits, ETA, Sitc, CSI L S AP socketed pipe 40 mm ccording to EN-1124 form B1 Sel mteril EPM Socket lenght Wll thickness S Active length L Tle 2 *other dimensions upon request AP socketed pipe 50 mm ccording to EN-1124 form B1 Sel mteril EPM Socket lenght Wll thickness S Active length L Tle 3 *other dimensions upon request 13

14 ACO Mrine Stinless Steel pipe Prt numers - fmily rnge L S AP socketed pipe 75 mm ccording to EN-1124 form B1 Sel mteril EPM Active length L Socket lenght Wll thickness S Tle 4 *other dimensions upon request AP socketed pipe 110 mm ccording to EN-1124 form B1 Sel mteril EPM Socket lenght Wll thickness S Active length L Tle 5 *other dimensions upon request 14

15 ACO Mrine Stinless Steel pipe Prt numers - fmily rnge L S AP socketed pipe 125 mm ccording to EN-1124 form B1 Sel mteril EPM Socket lenght Wll thickness S Active length L Tle 6 *other dimensions upon request AP socketed pipe 160 mm ccording to EN-1124 form B1 Sel mteril EPM Socket lenght Wll thickness S Active length L Tle 7 *other dimensions upon request 15

16 ACO Mrine Stinless Steel pipe Prt numers - fmily rnge L S AP socketed pipe 200 mm ccording to EN-1124 form B1 Sel mteril EPM Socket lenght Wll thickness S Active length L Tle 8 *other dimensions upon request AP socketed pipe 250 mm ccording to EN-1124 form B1 Sel mteril EPM Socket lenght Wll thickness S Active length L Tle 8 *other dimensions upon request 16

17 ACO Mrine Stinless Steel pipe Prt numers - fmily rnge L AP doule socketed pipe 40 mm ccording to EN-1124 form B2 Sel mteril EPM Active length L Tle 9 AP doule socketed pipe 50 mm ccording to EN-1124 form B2 Sel mteril EPM Active length L Tle 10 17

18 ACO Mrine Stinless Steel pipe Prt numers - fmily rnge L AP doule socketed pipe 75 mm ccording to EN-1124 form B2 Sel mteril EPM Active length L Tle 11 AP doule socketed pipe 110 mm ccording to EN-1124 form B2 Tle 12 Sel mteril EPM Active length L

19 ACO Mrine Stinless Steel pipe Prt numers - fmily rnge L AP doule socketed pipe 125 mm ccording to EN-1124 form B2 Sel mteril EPM Active length L Tle 13 AP doule socketed pipe 160 mm ccording to EN-1124 form B2 Sel mteril EPM Active length L Tle 14 19

20 ACO Mrine Stinless Steel pipe Prt numers - fmily rnge L AP doule socketed pipe 200 mm ccording to EN-1124 form B2 Tle 15 Sel mteril EPM Active length L

21 ACO Mrine Stinless Steel pipe Prt numers - fmily rnge S S nd 160. AP end 87.5 ccording to EN-1124 form C1, C2 Sel mteril EPM Shpe vlid for N 50, 75, 110 Shpe vlid for N 125, 200 nd 250 mm. Wll thickness S Tle 16 Shpe vlid for N 50, 75, S Shpe vlid for N 125, S nd 160. nd 250 mm. AP end 45 ccording to EN-1124 form C1, C2 Sel mteril EPM Wll thickness S Tle 17 21

22 ACO Mrine Stinless Steel pipe Prt numers - fmily rnge 30 S AP end 30 ccording to EN-1124 form C2 Sel mteril EPM Wll thickness S Tle 18 S 15 AP end 15 ccording to EN-1124 form C2 Sel mteril EPM Wll thickness S Tle 19 22

23 c ACO Mrine Stinless Steel pipe Prt numers - fmily rnge e f 87.5 AP long end 87.5 ccording to EN-1124 form C3 S Sel mteril EPM c e f Wll thickness S Tle S AP single rnch 87.5 ccording to EN-1124 form 1 Sel mteril EPM Wll thickness S Tle 21 23

24 c ACO Mrine Stinless Steel pipe Prt numers - fmily rnge 45 S AP single rnch 45 ccording to EN-1124 form 1 Sel mteril Tle 22 EPM c Wll thickness S S AP doule rnch 87.5 ccording to EN-1124 form 2 Sel mteril EPM Wll thickness S Tle 23 24

25 c ACO Mrine Stinless Steel pipe Prt numers - fmily rnge S AP doule rnch 45 ccording to EN-1124 form 21 Sel mteril EPM c Wll thickness S Tle S AP corner rnch 87.5 ccording to EN-1124 form 3 Sel mteril EPM Wll thickness S Tle 25 25

26 c ACO Mrine Stinless Steel pipe Prt numers - fmily rnge 87.5 S 2 AP single rnch reduction 87.5 ccording to EN-1124 form 1 Sel mteril Tle 26 EPM 1 2 Wll thickness S S 1 1 AP single rnch reduction 45 ccording to EN-1124 form 11 Sel mteril Tle 27 EPM 1 2 c Wll thickness S

27 c ACO Mrine Stinless Steel pipe Prt numers - fmily rnge 87,5 2 2 S 1 AP doule rnch reduction 87.5 ccording to EN-1124 form 2 Sel mteril EPM 1 2 Wll thickness S Tle S 1 AP doule rnch reduction 45 ccording to EN-1124 form 21 Sel mteril EPM 1 2 c Wll thickness S Tle 29 27

28 ACO Mrine Stinless Steel pipe Prt numers - fmily rnge 87.5 S S c c AP swept single rnch 87.5 Sel mteril EPM c Tle AP P trp Sel mteril EPM c Tle 31 28

29 ACO Mrine Stinless Steel pipe Prt numers - fmily rnge S Corner rnch 87,5 reduced ccording to EN-1124 form 3 1 Sel mteril 1 2 Wll thickness S EPM Tle 32 29

30 ACO Mrine Stinless Steel pipe Prt numers - fmily rnge S Corner rnch 45 ccording to EN-1124 form 31 Sel mteril 1 2 Wll thickness S EPM Tle S 1 Corner rnch 45 reduced ccording to EN-1124 form 31 Sel mteril 1 2 Wll thickness S EPM Tle 34 30

31 ACO Mrine Stinless Steel pipe Prt numers - fmily rnge S AP stright coupling ccording to EN-1124 form F4 Sel mteril EPM Wll thickness S Tle 35 S AP repir coupling ccording to EN-1124 form F41 Sel mteril EPM Wll thickness S Tle 36 Note: Repir couplings re used to id convenient repir to dmged in-situ pipe. Unlike the stndrd stright coupling, there is no centrl registrtion to limit the insertion depth of the pipe. The repir coupling slides completely over pipe joint nd simply re-positioned to ridge the required pipe joint. Instlltion tip: Mrk the finl position of the repir coupling on the instlled pipe system to ensure the coupling sels re positioned symmetriclly out the pipe joint. 31

32 ACO Mrine Stinless Steel pipe Prt numers - fmily rnge S AP expnsion socket ccording to EN-1124 form 3 Sel mteril EPM Wll thickness S Tle 37 1 S 2 AP eccentric increser coupling ccording to EN-1124 form F1 Sel mteril EPM 1 2 Wll thickness S * Tle 38 * Mteril only 32

33 ACO Mrine Stinless Steel pipe Prt numers - fmily rnge 1 AP concentric increser coupling Sel mteril EPM 1 2 Wll Thickness Tle AP increser connector Tle 40 Sel mteril 1 2 NBR NBR

34 ACO Mrine Stinless Steel pipe Prt numers - fmily rnge 2 1 AP connector with internl screw thred nd spigot G G 1¼" G 1½" G 2" Tle AP connector with externl screw thred nd spigot Tle G Z G 1¼" G 1½" G 2"

35 ACO Mrine Stinless Steel pipe Prt numers - fmily rnge AP connector with socket nd internl screw thred Sel mteril EPM G 1¼" G 1½" G 2" Tle 43 AP connector with socket nd externl screw thred 2 Sel mteril EPM G 1¼" G 1½" G 2" Tle 44 Ø AP connector cst Iron spigot ACO pipe socket Sel mteril EPM Tle 45 Note: To e used with reduction seling item numer for N75 nd for N110. More informtion on pge 48 35

36 ACO Mrine Stinless Steel pipe Prt numers - fmily rnge Weld on piece with socket form Sel mteril 1 2 EPM Tle 46 * Specil prts upon request Weld on piece with spigot form E2 Sel mteril 1 2 EPM Tle 47 * Specil prts upon request 36

37 ACO Mrine Stinless Steel pipe Prt numers - fmily rnge 3 S1 1 S2 2 With ACO pipe dischrge pipe on ACO GM-X push-fit sockets Sel mteril ACO-pipe N S1 S2 ACO pipe Art.Nr. ACO GM-X 5 EPM Tle 48 With ACO pipe dischrge pipe on LORO - X - nd LORO - XC socket Sel mteril ACO-pipe N S1 S2 ACO pipe Art.Nr. ACO GM-X 5 EPM , ,00 1, ,00 1, ,00 1, ,25 1, ,50 1, Tle 49 With ACO pipe dischrge pipe on stinless steel - drin plug - sockets Sel mteril ACO-pipe N S1 S2 ACO pipe Art.Nr. ACO GM-X 5 EPM Tle 50 37

38 ACO Mrine Stinless Steel pipe Prt numers - fmily rnge Penetrtion pipe cc. to EN 1124 form T2 A0-A60 Sel mteril EPM 1 2 c L pipe Wll Thickness (mm) (kg) Order No Order No Tle 51 * specil prts upon request Toilet Penetrtion Sel mteril 1 Tle 52 * specil prts upon request 2 c pipe Wll Thickness (mm) (kg) Order No Order No EPM

39 ACO Mrine Stinless Steel pipe Prt numers - fmily rnge 2 c d 1 Flnge Penetrtion with Expnsion Socket A0-A60 Sel mteril 1 2 c d (kg) Order No Order No EPM Tle 53 c d Flnge Penetrtion with Stndrd Socket Sel mteril 1 2 c d (kg) Order No Order No EPM Tle 54 39

40 ACO Mrine Stinless Steel pipe Prt numers - fmily rnge Penetrtion form R1B with lck pod, for direct welding in the deck Sel mteril ACO pipe N 1 2 c (kg) Order No EPM Tle 55 * Specil prts upon request Penetrtion form T2 with lck pod, for direct welding in the deck A0 - A60 Sel mteril ACO pipe N 1 2 c 3 (kg) Order No EPM Tle 56 * Specil prts upon request 40

41 ACO Mrine Stinless Steel pipe Prt numers - fmily rnge 2 c 3 1 AP Sleeve Penetrtion A0 - A60 Sel mteril ACO pipe N c (kg) Order No EPM Tle 57 * specil prts upon request 41

42 ACO Mrine Stinless Steel pipe Prt numers - fmily rnge AP connector with socket nd flnge ccording to EN-1124 form M1. PN-6 IN 2631, PN - 10 IN PN - 16-IN 2633 Sel mteril EPM n 5 PN 50 N x N x N x N x N x N x N x N x N x N x N x N x N x N x N x N x N x N x N x N x N x Tle 58 Note: n numer of holes for screws in the flnge. ANSI nd JIS socket flnges ville upon request 42

43 ACO Mrine Stinless Steel pipe Prt numers - fmily rnge AP connector with flnge nd spigot ccording to EN-1124 form M1. PN-6 IN 2631, PN - 10 IN PN - 16-IN 2633 Sel mteril EPM n 5 PN 50 N x N x N x N x N x N x N x N x N x N x N x N x N x N x N x N x N x N x N x N x N x Tle 59 Note: n numer of holes for screws in the flnge. ANSI nd JIS socket flnges ville upon request 43

44 ACO Mrine Stinless Steel pipe Prt numers - fmily rnge AP ccess unit ccording to EN-1124 form It1 Sel mteril EPM Wll thickness S Tle 60 c 1 c Vcuum trnsport pocket Sel mteril EPM 1 c Wll Thickness Tle 61 44

45 ACO Mrine Stinless Steel pipe Prt numers - fmily rnge Ø2 Ø3 rinplugs with screwed plug Ø Tle AP socket plug ccording to EN-1124 form K10 Tle

46 ACO Mrine Stinless Steel pipe Prt numers - fmily rnge 2 1 AP socket plug with clmp Tle Ø AP socket clmp Tle 65 46

47 ACO Mrine Stinless Steel pipe Prt numers - fmily rnge Ø AP socket clmp two prts Tle 66 Ø AP pek presure clmp Tle

48 ACO Mrine Stinless Steel pipe Prt numers - fmily rnge AP reduction seling cst Iron spigot ACO pipe socket Outlet dimeter EPM N 70/ N 100/ Tle 68 Note: While purchsing AP reduction seling cst iron spigot ACO pipe it is necessry order AP cst iron connector. AP reduction seling ACO pipe spigot cst iron socket Tle 69 Outlet dimeter EPM N 70/ N 100/ N 150/ AP reduction seling set for cst iron Outlet dimeter Tle 70 Note: Set of reduction selings cst iron spigot ACO pipe socket nd ACO pipe spigot cst iron socket. EPM N 70/ N 100/ N 150/

49 ACO Mrine Stinless Steel pipe Prt numers - fmily rnge AP pipe sel Outlet dimeter EPM Tle 71 Note: ACO pipe sels in indifferent grdes (Viton nd NBR) grdes re ville on request. ACO Universl Luricnt Tle E ACO Universl Luricnt in ucket 1kg Tle E

50 ACO Mrine Stinless Steel pipe Prt numers - fmily rnge 110 Support rcket with weld-on-rod Outlet dimeter Tle 74 AP support rcket with ruer infill Tle 75 Outlet dimeter Glvnised steel AP support rcket with ruer infill nd stirrup Outlet dimeter imension Glvnised steel Tle 76 50

51 ACO Mrine Stinless Steel pipe Prt numers - fmily rnge AP socket plug Tle 77 Outlet dimeter imension Glvnised steel AP support rcket with ruer infill nd key Tle 78 Outlet dimeter imension Glvnised steel l AP threded support pole M8 Tle 75 Lenght l Glvnised steel M M M AP set for xil fixing Glvnised steel Tle 79 Note: Six M8 nuts included 51

52 ACO Mrine Stinless Steel pipe Prt numers - fmily rnge AP ACO pipe cutter mnul mm Tle 80 Note in plstic cse AP replcement discs for ACO pipe cutters mnul Tle 81 Note: Minimum order quntity 10pcs. Note for cutter AP pipe mnul cutter Tle 82 Note: While purchsing AP mnul cutter it is necessry order AP holder for mnul cutting. AP replcement discs for mnul cutter disc Note for cutter nd Tle 83 Note: Minimum order qulity - 10pcs 52

53 ACO Mrine Stinless Steel pipe Prt numers - fmily rnge & Flow rtes Electric cutter mm Note in plstic cse Tle 84 AP holder for mnul cutting Tle 85 Note: While order AP holder for mnul cutting it is necessry order AP mnul cutter. 53

54 ACO Mrine Stinless Steel pipe Instlltion guide Instlltion guide Generlly The following stndrds will ssist designers select the correct size of pipe system for prticulr ppliction: EN 12056: grvity dringe systemsinside uildings. EN 752: drin nd sewer systems outside uildings. Instlltion should e in ccordnce with the mnufcturer s recommendtions ut lso EN , EN nd EN 752. pipe cutting If it is necessry to dpt or shorten pipe lengths then whtever tools re used, the cut must e squre, clen nd redy chmfered. Suitle cutters nd whole cutter sets re ville from ACO (see pge 52). pipe jointing The ssemly of pipe joints is quick nd strightforwrd requiring only light ppliction of luricnt ville from ACO to the chmfered pipe end. Ensure tht the mting ends of the pipes nd fittings re clen nd free from contmintion. Push-fit the pipe end into the socket ut do not push fully home into the socket recess so s to llow for therml expnsion within the system. Mx. distnce 3 m Verticl pipe stcks When designing rinwter or soil nd wste system, pipe work must e supported t not more thn 2 meter centres nd verticl pipes should e fixed to the wll not less thn 30 mm to fcilitte mintennce nd pinting. Allow t lest one rcket per fitting preferly t the downstrem end of the fitting with dditionl rckets t chnges of direction or junction points. pipe weights Engineers should e wre of minimum nd mximum weights when designing verticl stck nd horizontl pipe run systems. Generlly, when the pipe is completely full of wter, then the verticl deflection of the pipe etween rckets should not exceed 1.5 mm. The discretion of the instller should e pplied in ech instnce to ensure tht the pipe is dequtely supported. As guide, use the tle elow for rcket spcing on horizontl pipes. pipe dimeter rcket spcing* pipe Ø Length [m] Tle 86 * recommended distnces, for instlltion follow your locl stndrds Mx. distnce m Horizontl pipe runs Horizontl pipe work should e supported with t lest two rckets per 3 meter pipe length. One rcket should e within 300 mm of the pipe joint nd the other pproximtely t the midpoint of the pipe length, ut not more thn 2 metres from the next rcket. Additionl rckets should e used t chnges of direction nd t junction points immeditely downstrem of the fitting. Horizontl pipe runs my e instlled t fll of 1 in 50 nd feeder connections should e chieved using 45 rnches. Where long pipe runs occur i.e. greter thn 15 meters, fixing rm should e ttched to the rcket to prevent pendulum movement within the system. 54

55 ACO Mrine Stinless Steel pipe Instlltion guide Socket clmps The ACO pipe socketed systems hve pushfit socket joints nd consequently they will not e le to resist internl pressure unless precutions re mde to ensure tht the joints will not slide prt. Approprite fixing to the structure cn prevent the joints from sliding prt in most cses, ut if it is difficult or impossile to fix the pipes to the structure, the socket clmps (pge 46) nd presure pek clmps cn prevent the push-fit sockets nd spigot ends from sliding prt if the system is overloded or internl pressure is generted. Working pressure ACO pipe system is designed to withstnd opertion pressure in ccordnce to EN See the chrt ellow. AP Socket clmp pipe Ø Mx. pressure [r] 50 mm mm mm mm 1.0 Tle 87 AP Presure pek clmp pipe Ø Mx. pressure [r] 50 mm mm mm 8.0 Tle 88 55

56 ACO Mrine Stinless Steel pipe ACO pipe mteril informtion ACO pipe mteril informtion Therml movement ACO pipe stinless steel pipe work systems hve low coefficient of therml expnsion, of pproximtely 1 in 1000 mm per 60 C of temperture chnge. The requirement for therml tolernce on pipe systems is otherwise confined to hot wter conditions. A comprison of pproximte therml movement etween different pipe mterils in mm per metre with temperture chnge of 60 C is given elow. Mteril Coeficient of liner expsion [10-6 K -1 ] Aluminium 24.0 Copper 16.4 Grey cst iron 12.5 HPE PVCu 50.0 Stinless steel 16.5 Tle 89 Pipe weights ACO pipe thin-wll stinless steel pipe systems re light in weight nd high on performnce with cler dvntges in ese of hndling nd svings in lour costs over trditionl metl pipe systems. Engineers will need to know weights nd loding when designing verticl stck nd horizontl pipe run systems. The tle elow gives weights for ll pipe sizes empty nd full of wter. Aluminium lloy Copper Grey cst iron HPE PVCu Stinless steel 1.44 mm 0.98 mm 0.75 mm 9.0 mm 3.0 mm 0.99 mm pipe dimeter pipe weight Empty [kg/m] pipe weight full (wter) [kg/m] Coefficients of liner expnsion (α) for vrious mterils re s follows: Tle 90 Therml expnsion Coefficient of liner expnsion Aluminium Copper Grey cst iron HPE PVCu Stinless 56

57 ACO Mrine Stinless Steel pipe ACO pipe mteril informtion Seling mterils Sel mteril informtion The ACO pipe socketed stinless steel pipe systems re fitted with unique, doule lip sel mnufctured from either EPM, NBR or Viton. The doule lip sel rrngement provides dded security for the ultimte in long term reliility. EPM (ethylene propylene diene monomer) Blck seling ruer ring which is suitle for most pplictions where there re no oil or petrol residues in the wste wter. NBR (nitril utn ruer) Blck seling ruer ring is suitle for wste wter pplictions where there re petrol or oil residues. NBR is not resistnt to solvents nd high tempertures. FPM (fluorelstomer) Viton Green seling ruer ring is suitle for specil pplictions where oil, solvents nd strong cids re present in wste wter nd for pplictions with higher tempertures. Viton sel hs limited resistnce to chemicls like cetone, methyl lcohol. To e sure of suitility for specil pplictions plese consult exct sel mteril fetures within ACO instlltion guide. Ruer type EPM NBR FPM (Viton) Colour lck lck green Temperture rnge -50 / +130 / +150 C -30 / +80 / +100 C -20 / +200 / +300 C Resistnce Wter excellent good good Chemicls Acids good fir excellent Bses good fir excellent Benzene/Petrol unstisfied excellent excellent Oils ASTM Oil No. 1 unstisfied excellent excellent ASTM Oil No. 3 unstisfied excellent excellent Ozone & wether stresses good limited good * Tle 91 Viton is registered trdemrk for fluroelstomer y upont Performnce Elstomers L.L.C. Plese contct ACO in cse of ny douts regrding this topic. 57

58 ACO Mrine Stinless Steel pipe Cre nd mintennce Cre nd mintennce Clening methods Stinless steel is esy to clen. Wshing with sop or mild detergent nd wrm wter followed y cler wter rinse is usully quite dequte for mny pplictions. An enhnced esthetic ppernce will e chieved if the clened surfce is finlly wiped dry. Precutions If ll the suggestions nd ctions in the tle elow hve een ttempted, stinless steel hs the fcility to e mechniclly clened y specilists on site. Plese contct ACO Industries for further ssistnce. Prolem Clening gent Comment Routine clening, ll finishes. Fingerprints, ll finishes. Stuorn stins nd discolourtion. Oil nd grese mrks, ll finishes. Rust nd other corrosion products. Sop or mild detergent nd wter (such s wshing up liquid). Sop or wrm wter or orgnic solvent (e.g. cetone, lcohol). Mild clening solutions (e.g. Jif, Goddrd stinless steel cre). Orgnic solvents (e.g. cetone, lcohol, trichlorethylene). Oxlic cid. The clening solution should e pplied with sw nd llowed to stnd for minutes efore eing wshed wy with wter. My continue using Jif to give finl clen. Sponge, rinse with clen wter, wipe dry if necessry. Rinse with clen wter, wipe dry if necessry. Rinse well with clen wter nd wipe dry. Clen fter with sop nd wter, rinse with clen wter nd dry. Rinse well with clen wter (precutions for cid cleners should e oserved). Scrtches on rush (stin) finish. Tle 92 Household synthetic fire scouring pds (e.g. Scotch Brite fire pd). For deeper scrtches; pply in direction of polishing. The clen with sop or detergent s per routine clening. o not use ordinry steel wool (iron prticles cn ecome emedded in stinless steel nd cuse further surfce prolems). Resistnce of mterils 1 = Very good service to operting limit of mteril 2 = Moderte service 3 = Limited or vrile service 4 = Unstisfctory L Stinless Stinless Cst iron Polyethylene PVC Polypropylene EPM NBR FPM 1 = Very good service to operting limit of mteril 2 = Moderte service 3 = Limited or vrile service 4 = Unstisfctory L Stinless Stinless Cst iron Polyethylene PVC Polypropylene EPM NBR FPM Acetone Acetic cid (diluted) 30% Acetic cid 100% Acetic cid nhydride Aluminium chloride Aluminium sulfte Ammonium cronte Ammonium chloride Ammonium hydroxide Amyl chloride Anilin Anilin hydrochloride Brium chloride Brium hydroxide Benzldehyde Benzene Benzoic cid Borx Boric cid Bromine Bromine chloride cid Bromine hydrogen cid

59 ACO Mrine Stinless Steel pipe Cre nd mintennce 1 = Very good service to operting limit of mteril 2 = Moderte service 3 = Limited or vrile service 4 = Unstisfctory L Stinless Stinless Cst iron Polyethylene PVC Polypropylene EPM NBR FPM 1 = Very good service to operting limit of mteril 2 = Moderte service 3 = Limited or vrile service 4 = Unstisfctory L Stinless Stinless Cst iron Polyethylene PVC Polypropylene EPM NBR FPM Bromoethylene Butnol Butyl cett Butyric cid Clcium isulfte el sulfite Clcium chloride Clcium hydroxide Clcium hypoklorite Cron disulfide Cron tetrchloride Chlorcetic cid (mono) Chloride Chloril cid Chlorine (dry) Chloroenzene Chloroform Chlorosulfonic cid Copper chloride Copper nitrte Copper sulfte Ether Ethyl chloride Ftty cid Flouiner (dry) Flourine hydrogen cid Formldehyde Formic cid Furfurl Gllic cid Hydrochloric cid Hydrogen peroxide Iodine (wet) Led cette Mgnesium chloride Mgnesium sulfte Mercury Methnol Methyl chloride Methylene chloride Ntphlene Nickel chloride Nickel sulfte Nitric cid Oxlic cid Perchloric cid Phorsphor cid Picric cid Potssium romide Potssium cronte Potssium chlorte Potssium cynide Potssium hydroxide Potssium nitrte Potssium permngnte Potssium sulfte Potssium sulfide Potssiumchloride Prophylene dichloride Sl mmonic Silver nitrte Sod (sh) Sodium cette Sodium icronte Sodium isulfte Sodium isulfite Sodium romide Sodium chlorte Sodium chloride Sodium cynide Sodium fluoride Sodium hydroxide Sodium hypoklorite Sodium nitrte Sodium sulfte Sodium sulfide Sodium sulfite Stnnicous chloride Sulfur Sulfur chloride Sulfur dioxide Sulfuric cid Sulfurous cid Tionyl chloride Toluene (toluol) Trichloroethylene Turpentine Xylene (xylol) Zinc sulfte Tle 93 Note: Concentrtion levels nd length of exposure hve direct influence on the resistnce of stinless steel to certin chemicls. Ech ppliction should therefore e crefully reviewed to determine the suitility of stinless steel. Assumptions: t represented is to e used s guide only, for detiled informtion plese contct ourtechnicl deprtment. 59

60 Hedqurters ACO Mrine s.r.o. Ndrzni 72 CZ Prh 5 Czech Repulic Tel.: Fx: e-mil: comrine@comrine.com August 2016 ACO Mrine. All resonle cre hs een tken in compiling the informtion in this document. All recommendtions nd suggestions on the use of ACO products re mde without gurntee since the conditions of use re eyond the control of the Compny. It is the customer s responsiility to ensure tht ech product is fit for its intended purpose nd tht the ctul conditions of use re suitle. This rochure nd ny dvice is provided y ACO Mrine free of chrge nd ccordingly on terms tht no liility (including liility for negligence) will ttch the Compny or its servnts or gents rising out of or in connection with or in reltion to this rochure or ny such dvice. Any goods supplied y the Compny will e supplied solely upon its stndrd conditions of sle, copies of which re ville on request. The Compny s policy of continuous product development nd improvement renders specifictions lile to modifiction. Informtion provided in this rochure is therefore suject to chnge without prior notifiction. ACO Mrine Stinless pipe - Stinless Steel /En/Q2/18/JM Suject to technicl chnges without notice