WINDSHIELD / WINDOWGLASS

Transcription

1 WINSHIEL / WINOWGLSS QURTER WINOW GLSS QURTER WINOW GLSS OY WINSHIEL / WINOWGLSS OMPONENTS 97 RER SIE SETK FRME LH RER SIE SETK FRME RH RER SET USHION SSEMLY RER OOR OPENING TRIM WETHERSTRIP LH TONNEU OVER SSEMLY QURTER WINOW SSEMLY RH RER OOR OPENING TRIM WETHERSTRIP LH K OOR WETHERSTRIP QURTER WINOW SSEMLY LH Non-reusle prt ROOF SIE INNER GRNISH SSEMLY LH ROOF SIE INNER GRNISH SSEMLY RH E01

2 98 WINSHIEL / WINOWGLSS QURTER WINOW GLSS RER NO. 1 FLOOR OR EK TRIM SIE PNEL SSEMLY RH RER NO. 2 FLOOR OR RER NO. 4 FLOOR OR RER NO. 3 FLOOR OR EK FLOOR OX LH RER EK FLOOR OX RER EK TRIM OVER EK TRIM SIE PNEL SSEMLY LH E01

3 WINSHIEL / WINOWGLSS QURTER WINOW GLSS 99 Protective Tpe REMOVL Use the sme procedures for the LH side nd RH side. The procedures listed elow re for the LH side. 1. REMOVE RER SET USHION SSEMLY (See pge SE-15) 2. REMOVE RER SIE SETK FRME LH (See pge IR-9) 3. REMOVE RER OOR OPENING TRIM WETHERSTRIP LH 4. REMOVE K OOR WETHERSTRIP 5. REMOVE TONNEU OVER SSEMLY 6. REMOVE RER NO. 2 FLOOR OR 7. REMOVE RER NO. 3 FLOOR OR 8. REMOVE RER NO. 4 FLOOR OR 9. REMOVE RER EK FLOOR OX 10. REMOVE EK FLOOR OX LH 11. REMOVE RER NO. 1 FLOOR OR (See pge IR- 10) 12. REMOVE RER EK TRIM OVER (See pge IR-10) 13. REMOVE EK TRIM SIE PNEL SSEMLY LH (See pge IR-11) 14. REMOVE ROOF SIE INNER GRNISH SSEMLY LH (See pge IR-11) 15. REMOVE QURTER WINOW SSEMLY LH () pply protective tpe to the outer surfce of the vehicle ody to prevent scrtches. When removing the qurter window glss from the vehicle, e creful not to dmge the vehicle's pint or interior/exterior ornments E01

4 100 WINSHIEL / WINOWGLSS QURTER WINOW GLSS () (c) Using knife, cut off the moulding s shown in the illustrtion. e creful not to dmge the vehicle ody with the knife. Remove the remining moulding. Mke prtil cut in the moulding. Then pull nd remove it y hnd. - ut - ut - ut - ut E02 lip lip Pino Wire lip E01 (d) (e) (f) (g) From the interior, insert pino wire etween the vehicle ody nd the qurter window glss s shown in the illustrtion. Tie ojects tht cn serve s hndles (for exmple, wooden locks) to oth wire ends. ut through the dhesive y pulling the pino wire round the qurter window glss. Leve s much dhesive on the vehicle ody s possile when removing the qurter window glss. Using suction cups, remove the qurter window glss. dhesive Vehicle ody dhesive E LEN VEHILE OY () len nd shpe the contct surfce of the vehicle ody. (1) On the contct surfce of the vehicle ody, use knife to cut wy excess dhesive s shown in the illustrtion. Leve s much dhesive on the vehicle ody s possile. e creful not to dmge the vehicle ody. (2) len the contct surfce of the vehicle ody with clener. Even if ll the dhesive hs een removed, clen the vehicle ody.

5 WINSHIEL / WINOWGLSS QURTER WINOW GLSS 101 dhesive Primer M Primer M ORRET INORRET INSTLLTION Use the sme procedures for the LH side nd RH side. The procedures listed elow re for the LH side. olt without torque specifiction is shown in the stndrd olt chrt (see pge SS-2). 1. INSTLL QURTER WINOW SSEMLY LH () Using rush or sponge, pply primer M to the exposed prt of the vehicle ody. llow the primer coting to dry for 3 minutes or more. Throw wy ny leftover primer. o not pply too much primer. () Using rush or sponge, pply primer G to the contct surfce of the glss. : Primer M E01 ckside Mrking Mrking Mrking - - Mrking Mrking - - : Primer G E01 If primer is pplied to n re tht is specified, wipe off the primer with white gsoline efore it dries. llow the primer to dry for 3 minutes or more. Throw wy ny leftover primer. o not pply too much primer.

6 102 WINSHIEL / WINOWGLSS QURTER WINOW GLSS (c) pply dhesive to the qurter window glss. dhesive: Toyot Genuine Windshield Glss dhesive or Equivlent (1) ut off the tip of the crtridge nozzle s shown in the illustrtion : dhesive E03 re Temperture 35 (95 F) 20 (68 F) 5 (41 F) Stndrd mesurement Specified ondition 12.0 mm (0.472 in.) 8.0 mm (0.315 in.) fter cutting off the tip, use ll dhesive within the time written in the tle elow. Usge time frme Usge Time Frme 15 minutes 1 hour 40 minutes 8 hours (d) (2) Lod the seler gun with the crtridge. (3) pply dhesive to the qurter window glss s shown in the illustrtion. Instll the qurter window glss to the vehicle ody. (1) Hold the qurter window glss in plce securely with protective tpe or equivlent until the dhesive hrdens. llow the primer coting to dry for 3 minutes or more. heck tht the clips re ttched to the ody correctly.

7 WINSHIEL / WINOWGLSS QURTER WINOW GLSS 103 dhesive O03986E05 Temperture 35 (95 F) 20 (68 F) 5 (41 F) heck the clernce etween the ody nd glss. (2) Lightly press the front surfce of the glss to ensure close fit. (3) Using scrper, remove ny excess or protruding dhesive. pply dhesive onto the glss rim. o not drive the vehicle within the time written in the tle elow. Minimum time Minimum time prior to driving vehicle 1 hour 30 minutes 5 hours 24 hours 2. INSTLL ROOF SIE INNER GRNISH SSEMLY LH (See pge IR-15) 3. INSTLL EK TRIM SIE PNEL SSEMLY LH (See pge IR-15) 4. INSTLL RER EK TRIM OVER (See pge IR-16) 5. INSTLL RER NO. 1 FLOOR OR (See pge IR- 16) 6. INSTLL EK FLOOR OX LH 7. INSTLL RER EK FLOOR OX 8. INSTLL RER NO. 4 FLOOR OR 9. INSTLL RER NO. 3 FLOOR OR 10. INSTLL RER NO. 2 FLOOR OR 11. INSTLL TONNEU OVER SSEMLY 12. INSTLL K OOR WETHERSTRIP 13. INSTLL RER OOR OPENING TRIM WETHERSTRIP LH 14. INSTLL RER SIE SETK FRME LH (See pge IR-17) 15. INSTLL RER SET USHION SSEMLY (See pge SE-23) 16. HEK FOR LEKS N REPIR () onduct lek test fter the dhesive hs completely hrdened. () Sel ny leks with uto glss seler.