BODY GROUP CONTENTS HOOD DOOR FENDER FUEL FILLER LID WINDOW GLASS

Transcription

1 4- GROUP 4 CONTENTS HOOD ON-VEHICLE SERVICE DJUSTMENT OF CLERNCE ROUND HOOD DJUSTMENT OF LIGNMENT OF HOOD STEPPED PORTION ND HOOD STRIKER 4-3 DJUSTMENT OF HOOD HEIGHT HOOD REMOVL ND INSTLLTION FENDER SPECIL TOOL FENDER REMOVL ND INSTLLTION FUEL FILLER LID REMOVL ND INSTLLTION. 4-8 WINDOW GLSS DHESIVE SPECIL TOOL GENERL WINDSHIELD REMOVL ND INSTLLTION TILGTE WINDOW GLSS REMOVL ND INSTLLTION ROOF WINDOW GLSS REMOVL ND INSTLLTION DOOR SERVICE SPECIFICTIONS SELNT SPECIL TOOLS TROUBLESHOOTING ON-VEHICLE SERVICE DOOR FIT DJUSTMENT DOOR WINDOW GLSS DJUSTMENT 4-6 GLSS SLIDING MECHNISM CHECK ND DJUSTMENT POWER WINDOW SFETY MECHNISM CHECK POWER WINDOW OPERTING CURRENT CHECK POWER WINDOW RELY CHECK CIRCUIT BREKER (INCORPORTED IN THE POWER WINDOW MOTOR) INSPECTION POWER WINDOW CHECK CENTRL DOOR LOCKING SYSTEM INSPECTION DOOR OUTSIDE HNDLE PLY CHECK 4-8 DOOR INSIDE HNDLE PLY DJUSTMENT Continued on next page QURTER WINDOW GLSS REMOVL ND INSTLLTION

2 4- DOOR SSEMBLY REMOVL ND INSTLLTION INSPECTION DOOR GLSS ND REGULTOR 4-3 REMOVL ND INSTLLTION INSPECTION DOOR HNDLE ND LTCH REMOVL ND INSTLLTION INSPECTION WINDOW GLSS RUNCHNNEL ND DOOR OPENING WETHERSTRIP REMOVL ND INSTLLTION TILGTE SERVICE SPECIFICTIONS SELNTS SPECIL TOOL TROUBLESHOOTING ON-VEHICLE SERVICE TILGTE FIT DJUSTMENT TILGTE HNDLE PLY CHECK DJUSTMENT OF TILGTE HEIGHT 4-44 TILGTE REMOVL ND INSTLLTION TILGTE HNDLE ND LTCH REMOVL ND INSTLLTION INSPECTION KEYLESS ENTRY SYSTEM SPECIL TOOLS TROUBLESHOOTING ON-VEHICLE SERVICE KEYLESS ENTRY SYSTEM CHECK KEYLESS ENTRY SYSTEM TIMER LOCK FUNCTION INSPECTION HOW TO REPLCE THE TRNSMITTER BTTERY ENBLING/DISBLING THE NSWERBCK FUNCTION HOW TO REGISTER SECRET CODE SUNROOF SSEMBLY SERVICE SPECIFICTIONS TROUBLESHOOTING CHECK CHRT FOR TROUBLE SYMPTOMS ON-VEHICLE SERVICE WTER TEST SUNROOF FIT DJUSTMENT SUNROOF CHECK SUNROOF SFETY FUNCTION CHECK 4-7 ROOF LID GLSS OPERTION CURRENT CHECK SUNROOF INITILIZTION SUNROOF SSEMBLY REMOVL ND INSTLLTION INSPECTION DISSSEMBLY ND SSEMBLY

3 4-3 HOOD HOOD ON-VEHICLE SERVICE DJUSTMENT OF CLERNCE ROUND HOOD M DJUSTMENT OF HOOD HEIGHT M Y05U C0370 Section Hood DJUSTMENT OF LIGNMENT OF HOOD STEPPED PORTION ND HOOD STRIKER M mm Hood bumper X044C C005948F Rotate the hood bumper by using the arrow mark on the hood bumper as a guide to adjust the hood height. If the hood bumper is rotated just one turn, the hood height changes by approximately 3 mm. C005947

4 4-4 HOOD HOOD REMOVL ND INSTLLTION M ± 4 N m ± N m ± N m ±.0 N m C074C Removal steps. Hood bumper Hood latch and hood lock release cable removal steps Radiator grille (Refer to GROUP 5, Radiator grille P.5-0.). Hood latch Splash shield (Refer to P.4-6.) 3. Hood lock release handle 4. Hood lock release cable Hood and hood hinge removal steps 5. Hood Insulator 6. Hood weatherstrip Washer hose (Refer to GROUP 5, Windshield washer P.5-5.) 7. Hood 8. Hood support rod Front deck garnish (Refer to GROUP 5, Windshield wiper P.5-.) 9. Hood hinge

5 4-5 HOOD Clip positions 5 7 Section 7 Clip 5 Note : Clip positions C0003 E

6 4-6 SPECIL TOOL FENDER FENDER M Tool Number Name Use MB Ornament remover Side turn-signal lamp removal MB FENDER REMOVL ND INSTLLTION M Pre-removal and Post-installation Operation Front Bumper Removal and Installation (Refer to GROUP 5, Front Bumper P.5-3). Front Deck Garnish Removal and Installation (Refer to GROUP 5, Windshield Wiper P.5-). 3 4 Note : Clip positions Removal Steps Side sill garnish (Refer to GROUP 5, Garnish P.5-).. Splash shield. Front pillar pad C309633B Removal Steps (Continued) <<>> >><< 3. Side turn signal lamp Headlamp assembly (Refer to GROUP 54, Headlamp P.54-77). 4. Fender

7 4-7 FENDER REMOVL SERVICE POINT <<>> SIDE TURN SIGNL LMP REMOVL : Front of vehicle Side turn signal lamp Use an appropriate tool such as special tool Ornament remover MB to pry out the tab from the fender, and remove the side turn signal lamp. INSTLLTION SERVICE POINT >><< SIDE TURN SIGNL LMP INSTLLTION Fender panel Hook Claw Section Fender panel MB Fender panel : Front of vehicle C00579E Engage the hook with the fender panel, and install the side turn signal lamp. Claw C0384 E

8 4-8 REMOVL ND INSTLLTION FUEL FILLER LID FUEL FILLER LID M Pre-removal and Post-installation Operation Rear Seat Removal and Installation (Refer to GROUP 5, Rear Seat P.5-36). Front Seat ssembly (Driver's Seat Side) Removal and Installation (Refer to GROUP 5, Front Seat P.5-9). Front Seat Belt nchor Bolt (Driver's Side) Removal and Installation (Refer to GROUP 5, Front Seat Belt P.5-39). Front Scuff Plate (Driver's Side), Rear Scuff Plate (Driver's Side), Centre Pillar Lower Trim (Driver's Side) Removal and Installation (Refer to GROUP 5, Trims P.5-8). Floor Console Removal and Installation (Refer to GROUP 5, Floor Console P.5-4). 3 4 Fuel filler lid height and clearance adjustment ±.0 N m Removal steps. Fuel filler lid panel assembly. Clip 3. Fuel filler lid hook assembly 4. Fuel filler lid lock release handle Quarter lower trim (Refer to GROUP 5, Trims P.5-8). C0744 C Removal steps (Continued) Protector C (Refer to GROUP 36, Parking Brake Cable P.36-9 <LH drive vehicles>, P.36-0 <RH drive vehicles>). 5. Fuel filler lid lock release cable

9 DHESIVE Item Windshield Quarter window glass Tailgate window glass Roof window glass 4-9 WINDOW GLSS WINDOW GLSS M Specified adhesive 3M TD Part No.8609 Super Fast Urethane uto Glass Sealant or equivalent 3M TD Part No.8608 Super Fast Urethane Primer or equivalent SPECIL TOOL M Tool Number Name Use MB Window glass holder Window glass removal and installation MB GENERL M The windshield, quarter window glass, tailgate window glass and roof window glass are attached by an urethane-base adhesive to the window frame. This adhesive provides improved glass holding and sealing, and also gives body openings a greater structural strength. ITEMS Name dhesive Primer Spacers Dam nti-rust solvent (or Tectyl 506T.Valvoline Oil Company) Isopropyl alcohol Steel piano wire Glass adhesive knife dhesive gun Remark 3M TD Part No.8609 Super Fast Urethane uto Glass Sealant or equivalent 3M TD Part No.8608 Super Fast Urethane Primer or equivalent vailable as service part vailable as service part For rust prevention For grease removal from bonded surface Dia. length mm m For cutting adhesive For cutting adhesive For pressing-out adhesive HNDLING OF UTO WINDOW SELER Keep the sealant in a cool place, not exposed to the direct rays of the sun. Do not place any heavy article on the sealant nor press it, otherwise it will become deformed. void storing the sealant for more than 6 months, because it will lose its sealing effect. PINCH-WELD FLNGE SERVICING Before servicing the body pinch-weld flange, remove old adhesive completely. If the flange requires painting, bake it after painting is completed.

10 4-0 WINDOW GLSS INSTLLTION WINDOW GLSS Window glass installation procedure Body side Window glass side Reusing the glass Replace the glass Cleaning of adhesion surface Cut off the residual adhesive until the thickness is less than mm. Clean the adhesion surface with isopropyl alcohol, and let dry for 3 minutes or more. Cleaning of adhesion surface Completely cut off all of the residual adhesive. Clean the adhesive surface with isopropyl alcohol, and let dry for 3 minutes or more. Cleaning of adhesion surface Clean off any dirt adhering to the adhesion surface with isopropyl alcohol, and let dry for 3 minutes or more. ttaching of dual lock fastener ttach the dual lock fastener to set the positions for the glass to be installed. Gluing of window dam and window spacer Glue the window dam and window spacer to the glass, following the standard position all the way around the inside edge of the glass. pplication of primer Do not apply primer on residual adhesive as doing so may affect adhesion. apply enough primer on adhesion surface evenly taking care not to apply it on the residual adhesive. after applying primer, let it dry for 3 minutes or more. pplication of adhesive Within 30 minutes after applying the primer, apply the adhesive evenly all the way around the inside edge of the glass. Installing the glass fter applying the adhesive, lightly press the glass evenly so that it adheres completely. Cleaning fter removing excess adhesive from the body or glass with a spatula, etc. Clean off with isopropyl alcohol. Checking for water leaks Carry out a shower test to check that no water leaks through. C306636D

11 4- WINDOW GLSS WINDSHIELD REMOVL ND INSTLLTION M Pre-removal and Post-installation Operation Front Deck Garnish Removal and Installation (Refer to GROUP 5, Windshield Wiper P.5-). Roof Drip Moulding Removal and Installation (Refer to GROUP 5, Moulding P.5-5). Front Pillar Trim Removal and Installation (Refer to GROUP 5, Trims P.5-8). 4 N 3 N 4 N N 5 pply the primer and adhesive along the fictitious lines (seal line) between each of the marks. Section 5 N 5 Seal line center C30503 Section B B Units: mm Seal line center Ceramic line B B Primer Section C C 5 Primer 5 Seal line Mark Seal line center C Primer C dhesive: 3M TD Part No Super Fast Urethane uto Glass Sealant or equivalent and 3M TD Part No Super Fast Urethane Primer or equivalent Removal steps. Harness connector (Refer to GROUP 5, Wiper deicer P.5-43). <<>> >>B<<. Windshield Removal steps (Continued) >><< 3. Windshield moulding >><< 4. Glass stopper >><< 5. Windshield spacer C3065B

12 4- WINDOW GLSS REMOVL SERVICE POINT <<>> WINDSHIELD REMOVL. To protect the body (paint surface), apply cloth tape to all body areas around the installed windshield.. Make mating marks on the windshield and body. CUTION C00060 Glass adhesive knife CX00474B 3. Using piano wire. () Using a sharp-point drill, make a hole in the windshield adhesive. () Pass the piano wire from the inside of the vehicle through the hole. CUTION Do not let the piano wire touch the edge of the windshield. (3) Pull the piano wire alternately from the inside and outside along the windshield to cut the adhesive. C07478D Inserting the glass adhesive knife too deeply into windshield adhesive may damage windshield. 4. Using glass adhesive knife Keep glass adhesive knife at right angles with the windshield edge, and put the blade at windshield edge and surface. Then cut away adhesive along the windshield edge. MB CX00475B 5. Use special tool window glass holder MB to remove the windshield.

13 4-3 WINDOW GLSS CUTION Be careful not to remove more adhesive than is necessary. Be careful also not to damage the paintwork on the body surface with the knife. If the paintwork is damaged, repair the damaged area with repair paint or anti-rust agent. 6. Use a knife to cut away the remaining adhesive so that the thickness is within mm around the entire circumference of the body flange. CX00476 B 7. Finish the flange surfaces so that they are smooth. CUTION llow the cleaned area to dry for at least three minutes. Do not touch any surface that has been cleaned. 8. When reusing the windshield, remove the adhesive still adhering to the windshield, and clean with isopropyl alcohol. 9. Clean the body side in the same way. INSTLLTION SERVICE POINTS >><< WINDSHIELD SPCER/GLSS STOPPER/WINDSHIELD MOULDING INSTLLTION CUTION Leave the degreased parts for 3 or more minutes to dry well, before starting on the next step. Do not touch the degreased parts.. Use isopropyl alcohol to degrease the inside and outside of the windshield and the body flanges.

14 4-4 WINDOW GLSS Glass stopper and windshield spacer installation position Windshield end line Seal line 8. mm Glass stopper Windshield lign the glass stopper end with the windshield mark. Ceramic line Windshield center line Seal line Windshield spacer Ceramic line Ceramic line 65 mm 43.9 mm 43.9 mm Windshield center line Seal line Windshield spacer Seal line lign the windshield spacer end with the ceramic notch. C300403B. The inner side of the windshield is curved, therefore, make a point to assemble the glass stopper and windshield spacer without any lifting and assemble in the position shown. 3. Install the windshield moulding. >>B<< WINDSHIELD INSTLLTION. When replacing the windshield, temporarily set the windshield against the body, and place a mating mark on the windshield and body. CUTION The primer strengthens the adhesive, so be sure to apply it evenly around the entire circumference. However, a too thick application will weaken the adhesive. Do not touch the coated surface. Do not apply the primer on the remaining adhesive because of weakening the adhesive.. Soak a sponge in the primer, and apply evenly to the windshield and the body in the specified places. 3. llow the windshield to dry for at least three minutes after applying primer.

15 4-5 WINDOW GLSS 0 mm 5 mm CX00480B 5. lign the mating marks on the windshield and the body, and lightly press the windshield evenly so that it adheres completely. 6. Use a spatula or similar tool to remove any excessive adhesive. Clean the surface with isopropyl alcohol. void moving the vehicle until the adhesive sets. 7. Bond the windshield to the body, and install the roof drip moulding quickly before the adhesive cures. (Refer to GROUP5, Moulding P.5-5). 4. Fill a sealant gun with adhesive. Then apply the adhesive evenly around the windshield within 30 minutes after applying the primer. NOTE: Cut the tip of the sealant gun nozzle into a V shape to simplify adhesive application. CUTION Do not move the vehicle unless absolutely necessary. When testing for water leakage, do not pinch the end of the hose to spray the water. 8. Wait 30 minutes or more, and then test for water leakage.

16 4-6 WINDOW GLSS QURTER WINDOW GLSS REMOVL ND INSTLLTION M Pre-removal and Post-installation Operation Quarter Trim Upper Removal and Installation (Refer to GROUP 5, Trims P.5-8). N 3 N N 4 3 N Ceramic line Seal line Mark C pply the primer and adhesive along the fictitious lines (seal line) between each of the marks. C Ceramic line Seal line Units: mm lign the tape end with the quarter window glass mark. B Section B Seal line center 5 Primer Section B B Seal line center 5 Section C C 5 Seal line center Primer Primer dhesive: 3M TD Part No Super Fast Urethane uto Glass Sealant or equivalent and 3M TD Part No Super Fast Urethane Primer or equivalent dhesive tape: Double-sided tape [ 5 mm width, 5 mm length and 0.8 mm thickness ] Removal steps <<>> >>B<<. Quarter window glass assembly >><<. Dual lock fastener Removal steps (Continued) >><< 3. Clip >><< 4. Gasket C07B

17 4-7 WINDOW GLSS REMOVL SERVICE POINT <<>> QURTER WINDOW GLSS REMOVL MB C03605D Cloth tape C03600D. pply cloth tape to protect the quarter window glass. 4. Make mating marks on the quarter window glass and body. 5. Use special tool window glass holder MB to remove the quarter window glass. CUTION C Use glass adhesive knife to cut away adhesive. CUTION Glass adhesive knife C3064B Inserting the adhesive knife too deeply into windshield adhesive may damage quarter window glass. 3. Keep the glass adhesive knife at right angles with body flange (from inside the vehicle), and put the blade at body flange. Then cut away adhesive along the body flange. CX00476 B Be careful not to remove more adhesive than is necessary. Be careful also not to damage the paintwork on the body surface with the knife. If the paintwork is damaged, repair the damaged area with repair paint or anti-rust agent. 6. Use a knife to cut away the remaining adhesive so that the thickness is within mm around the entire circumference of the body flange. 7. Finish the flange surfaces so that they are smooth. CUTION llow the cleaned area to dry for at least three minutes. Do not touch any surface that has been cleaned. 8. When reusing the quarter window glass, remove the adhesive still adhering to the quarter window glass, and clean with isopropyl alcohol. 9. Clean the body side in the same way.

18 4-8 WINDOW GLSS INSTLLTION SERVICE POINTS >><< GSKET/CLIP/DUL LOCK FSTENER INSTLLTION. Carry out the following procedure to re-install quarter window glass. CUTION Do not forget gasket. () Fit clips into body. CUTION Leave the degreased parts for 3 or more minutes to dry well, before starting on the next step. Do not touch the degreased parts.. Use isopropyl alcohol to degrease the inside and outside of the quarter window glass and the body flanges. Cut off these convex parts Body flange end line Dual lock fastener C073B C03606C () Cut away clip fitting convex on quarter window glass. NOTE: Convex gets broken when quarter window glass is removed. 3. ssemble the dual lock fastener according to the standard location of the body flange. 4. ssemble the dual lock fastener to the quarter window glass relative to the body flange dual lock fastener. >>B<< QURTER WINDOW GLSS INSTLLTION Install the quarter window glass using the same procedure as for the windshield installation (Refer to P.4-).

19 4-9 WINDOW GLSS TILGTE WINDOW GLSS REMOVL ND INSTLLTION M Pre-removal and Post-installation Operation Tailgate Trim Removal and Installation (Refer to GROUP 5, Tailgate Trim P.5-5). Rear Wiper rm ssembly Removal and Installation (Refer to GROUP 5, Rear Wiper and Washer P.5-30). N 3 N 4 N pply the primer and adhesive along the fictitious lines (seal line) between each of the marks. Section Seal line center 5 Units: mm Section B B Primer Seal line center 5 Ceramic line C C Primer Seal line B MRK Mark Section C C Primer Seal line B center 5 dhesive: 3M TD Part No Super Fast Urethane uto Glass Sealant or equivalent and 3M TD Part No Super Fast Urethane Primer or equivalent Removal steps Harness connector <<>> >>B<<. Tailgate window glass Removal steps (Continued) >><<. Dual lock fastener >><< 3. Glass stopper >><< 4. Window dam C0709B

20 4-0 WINDOW GLSS REMOVL SERVICE POINT <<>> TILGTE WINDOW GLSS REMOVL Remove the tailgate window glass using the same procedure as for the windshield. (Refer to P.4-). INSTLLTION SERVICE POINTS >><< WINDOW DM/GLSS STOPPER/DUL LOCK FSTENER INSTLLTION CUTION Leave the degreased parts for 3 or more minutes to dry well, before starting on the next step. Do not touch the degreased parts.. Use isopropyl alcohol to degrease the inside and outside edges of the tailgate window glass and the surface of the tailgate flange. Glass stopper, window dam and dual lock fastener installation position Install the window dam along the glass end line. Glass end line Seal line Glass end line 5.5 ± 0.5 mm lign the window dam end with the ceramic notch. Seal line Ceramic line Glass stopper Window dam Seal line lign the glass stopper and with the tailgate window glass mark. Tailgate window glass Dual lock fastener lign the dual lock fastener and with the tailgate window glass mark. Ceramic line C070 B. ssemble the window dam, glass stopper and dual lock fastener to the tailgate window glass location shown.

21 4- WINDOW GLSS Flange convex at the tailgate flange >>B<< TILGTE WINDOW GLSS INSTLLTION Install the tailgate window glass in the same way as for the windshield installation (Refer to P.4-). Dual lock fastener C0708B 3. ssemble the dual lock fastener in alignment with the protrusion of the tailgate flange.

22 4- WINDOW GLSS ROOF WINDOW GLSS REMOVL ND INSTLLTION M C30504 Seal line Section Seal line center 6 mm 5 mm Primer dhesive: 3M TD Part No Super Fast Urethane uto Glass Sealant or equivalent and 3M TD Part No Super Fast Urethane Primer or equivalent dhesive tape: Double-sided tape [ 6 mm width, 0.5 mm thickness ] C308B Removal steps Frame assembly (Refer to GROUP 5 Headlining P.5-7). <<>> >><<. Roof window glass assembly

23 4-3 DOOR REMOVL SERVICE POINT <<>> ROOF WINDOW GLSS SSEMBLY REMOVL Remove by the same procedure as for the quarter window glass (Refer to P.4-6). INSTLLTION SERVICE POINT >><< ROOF WINDOW GLSS SSEMBLY INSTLLTION Install by the same procedure as for the windshield (Refer to P.4-). SERVICE SPECIFICTIONS M DOOR Item Standard value Power window operation current (Power supply voltage 4.5 ± 0.5 V, at 5 C) 5 ± Door outside handle play mm Front door.6 ±.5 Rear door.3 ±.3 Door inside handle play mm Front door 0.4 ± 9.6 Rear door 0 ± 9.6 SELNT Item Door waterproof film M Specified sealant 3M TD Part No.8633 or equivalent SPECIL TOOLS M Tool Number Name Use MB Window glass holder Removal of power window regulator and motor assembly MB MB or MB9964 Door hinge adjusting wrench Door alignment MB990900

24 4-4 DOOR Tool Number Name Use MB99095 : MB Bearing and oil seal installer set : Brass bar Door striker adjustment MB99095F MB990 Sliding hammer MB990 MB9904 : MB99043 xle shaft puller : Body puller MB9904E B MB993 : MB999 B: MB990 C: MB99 D: MB99 Harness set : Test harness B: LED harness C: LED harness adapter D: Probe Terminal voltage measurement : For checking connector pin contact pressure B: For checking power supply circuit C: For checking power supply circuit D: For connecting a locally sourced tester C D MB993D TROUBLESHOOTING M The door system is controlled by the Smart Wiring System (SWS). For troubleshooting, refer to GROUP 54B, Troubleshooting P.54B-5 or GROUP 54C, Troubleshooting P.54C-4.

25 4-5 DOOR ON-VEHICLE SERVICE DOOR FIT DJUSTMENT M CUTION ttach protection tape to the fender and door edges where the hinge is installed. Do not rotate special tool door hinge adjusting wrench MB9964 with a torque of over 98 N m. 3. When the door is stiff to lock and unlock: Temporary bolt MB Striker C00609B MB or MB9964 () djustment by using the striker (toward the inside of the vehicle and vertical direction) Install an appropriate bolt instead of the striker mounting bolt, and use special tool brass bar MB and a hammer to tap the bolt to the desired direction. C00059B. Use special tool door hinge adjusting wrench MB or MB9964 to loosen the hinge mounting bolts on the body side, and then adjust the clearance around the door so that it is uniform on all sides.. If a door is not flush with its surrounding panels, loosen the door-side door hinge mounting bolts and obtain the flushness by moving the door. NOTE: Weld point Washer MB99043 Striker MB990 C0060B () djustment by using the striker (toward the outside of the vehicle) Use special tools sliding hammer MB990 and body puller MB99043 to pull the striker toward the outside of the vehicle. Bolt Striker Shim Door hinge Weld point Washer C06498E If the door hinge mounting bolt washers are welded, grind off the welding according to the procedure below beforehand... Remove the door hinge (Refer to P.4-9).. Use a chisel or grinder to release the door hinge mounting bolt washer, which is welded to the door hinge. 3. On completion, paint the affected area with a suitable touch-in brush to prevent corrosion. 4. Install the door hinge (Refer to P.4-9). C006B (3) djustment by using shims (forward and rearward) Increase or decrease the number of shims so that the striker engages with the door latch properly.

26 4-6 DOOR DOOR WINDOW GLSS DJUSTMENT M Check that the door glass moves while contacting the door glass channel when it is raised and lowered fully. If not, adjust the door window according to the following procedures.. Remove the door trim assembly (Refer to GROUP 5, Door trim P.5-).. Remove the waterproof film. (Refer to P.4-38). Runchannel Lower sash Door sash <Front> <Rear> C003777B djusting hole Y038U djusting hole Y039U C006B 3. Loosen the door glass mounting screw via the adjusting hole with the door window glass fully closed, then lower the window glass a little. 4. Fully close the door window glass again and tighten the door glass mounting screw firmly via the adjusting hole. GLSS SLIDING MECHNISM CHECK ND DJUSTMENT M If the window glass automatically starts moving downwards at the wrong time while it is being raised, carry out the following adjustment or replacement procedures.. Remove the door trim assembly. (Refer to GROUP 5, Door trim P.5-).. Remove the waterproof film. (Refer to P.4-38). 3. Remove the window regulator assembly from the door window glass, and then raise and lower the door window glass by hand to check the operation force. NOTE: Insert a cushion or similar object to prevent damage to the glass if it should happen to fall down. 4. If the door window glass does not move up and down smoothly, check or repair the following points. Check the installation condition of the runchannel. Repair any twisting in the door sash. Check the installation condition of the lower sash. 5. If repair or adjustment is not possible, replace the door assembly. POWER WINDOW SFETY MECHNISM CHECK M C0394. Place a wooden board about 0 mm thick as shown. Then, raise the window glass.. Check that the window lowers by about 50 mm when the window clamps the board. If this doesn t happen, carry out troubleshooting. Refer to GROUP 54B, Troubleshooting P.54B-5, refer to GROUP 54C, Troubleshooting P.54C-4. NOTE: If the anti-trap function (safety mechanism) is activated consecutively three times or more, make the power window switch learn the fully closed position of the power window (Refer to P.4-3).

27 4-7 DOOR POWER WINDOW OPERTING CURRENT CHECK M C08065C. Remove the power window fuse and connect an ammeter as shown in the illustration.. When the power window switch is pressed to the UP position, a large amount of current flows at the time the window starts to close and when it is fully closed, so measure the operation current in the interval between these two points. Standard value: 5 ± (Power supply voltage 4.5 ± 0.5V, 5 C) 3. If the operation current is outside the standard value, refer to P.4-6. POWER WINDOW RELY CHECK M Power window relay C0798 Junction block BTTERY VOLTGE TESTER CONNECTION CIRCUIT BREKER (INCORPORTED IN THE POWER WINDOW MOTOR) INSPECTION M Pull the power window switch to the UP position to fully close the door window glass, and keep pulling the switch for 0 additional seconds.. Release the power window switch from the UP position and immediately press it to the DOWN position. The condition of the circuit breaker is good if the door window glass starts to move downwards within 60 seconds. POWER WINDOW CHECK SPECIFIED CONDITION Not applied 4 5 Open circuit Connect terminal No. and the positive battery terminal. Connect terminal No.3 and the negative battery terminal. 4 5 Less than ohms M Check the system as described below. If the system does not work, carry out troubleshooting. Refer to GROUP 54B, Troubleshooting P.54B-5 or GROUP 54C, Troubleshooting P.54C-4. Operate the power window switch of each seat to check that the power window works. Turn on the power window lock switch of the power window main switch, and operate the front passenger's and rear power window sub switches to check that the power windows do not work. Turn on the power window lock switch of the power window main switch, and operate the power window main switch to check that each power window operates. C06844 C30033B

28 4-8 CENTRL DOOR LOCKING SYSTEM INSPECTION M Check that the central door locking system works by operating the key cylinder and the inside lock knob (driver's door). Carry out troubleshooting if the system does not activate. Refer to GROUP 54B, Troubleshooting P.54B-5, refer to GROUP 54C, Troubleshooting P.54C-4. DOOR OUTSIDE HNDLE PLY CHECK M DOOR DOOR INSIDE HNDLE PLY DJUSTMENT B Section M Y0705U C0064B C0063B. Check that the door outside handle play is within the standard value range. Standard value (): Front door:.6 ±.5 mm Rear door:.3 ±.3 mm. If the door outside handle play is not within the standard value range, check the door outside handle or the door latch assembly. Replace if necessary.. Check that the door inside handle play is within the standard value range. Standard value (B): Front door: 0.4 ± 9.6 mm Rear door: 0 ± 9.6 mm. If the door inside handle play is outside the standard value range. 3. Remove the door trim assembly (Refer to GROUP 5, Door trim P.5-). 4. Remove the waterproof film (Refer to P.4-38). Inner cable Outer cable end Clip Door inside handle Inside handle rod C00404 B 5. djust the door inside handle play with the outer cable end connecting the door inside handle and inside lock cable.

29 4-9 DOOR DOOR SSEMBLY REMOVL ND INSTLLTION M Post-installation Operation Door Fit djustment (Refer to P.4-5). <Front door> ± 5 N m ± 4 N m 5 ± N m ± 0.5 N m 4 7 ± 5 N m 9.0 ±.0 N m <Rear door> ± N m ± 4 N m 6 5, 6 7 ± 5 N m ± 4 N m 7 ± 5 N m.5 ± 0.5 N m ± 4 N m Removal. Damper Door assembly removal steps Scuff Plate and Cowl Side Trim (Refer to GROUP 5, Trims P.5-8).. Harness connector 3. Door check connecting bolt 4. Door assembly ±.0 N m 3 9 C03073C Door assembly removal steps 5. Door upper hinge 6. Door lower hinge Striker removal steps >><< 7. Striker 8. Striker shim Door switch removal 9. Door switch

30 4-30 INSTLLTION SERVICE POINT >><< STRIKER INSTLLTION Latch center Striker center DOOR INSPECTION DOOR SWITCH CHECK M mm -.5 mm 3 Striker Latch C0066B lign the centre of the striker and latch within ±.5 mm, and install. SWITCH POSITION TESTER CONNECTION C44C SPECIFIED CONDITION Released (ON) switch body, switch body, 3 switch body Less than ohms Depressed (OFF) switch body, switch body, 3 switch body Open circuit

31 4-3 DOOR DOOR GLSS ND REGULTOR REMOVL ND INSTLLTION M Pre-removal Operation Door Trim ssembly Removal (Refer to GROUP 5, Door Trim P.5-). Waterproof Film Removal (Refer to P.4-38). Post-installation Operation Door Window Glass djustment (Refer to P.4-6). Waterproof Film Installation (Refer to P.4-38). Door Trim ssembly Installation (Refer to GROUP 5, Door Trim P.5-). C0370 <Front door> 4 <Rear door> Power window switch removal steps >>B<< Post-installation operation check. Power window switch (Refer to GROUP 5, Door trim P.5-). C30045 B Door window regulator assembly removal steps >>B<< Post-installation operation check <<>> >><<. Window regulator assembly <<>> 3. Power window motor assembly

32 4-3 REMOVL SERVICE POINT <<>> WINDOW REGULTOR SSEMBLY/POWER WINDOW MOTOR SSEMBLY REMOVL. Remove the door window glass installation bolts. CUTION If tinting film is adhered to the door window glass, attach special tool window glass holder MB to the outside of the glass to prevent the film from peeling off. MB Door window glass removal steps Window glass runchannel <Rear door> (Refer to P.4-38). Lower sash <Rear door> (Refer to P.4-38). Door latch assembly <Rear door> (Refer to P.4-34). Door beltline moulding (Refer to P.4-38). Door beltline inner weatherstrip (Refer to P.4-38). 4. Door window glass C00009B. Lift the door window glass, and attach special tool window glass holder MB to the glass as shown to prevent the glass from falling. 3. Remove the window regulator assembly and power window motor assembly. DOOR INSTLLTION SERVICE POINTS >><< WINDOW REGULTOR SSEMBLY INSTLLTION <Front door> 3 <Rear door> C085C When installing the window regulator assembly, tighten the bolts to the specified torque in the order shown. >>B<< Post-installation operation check When the following procedures are carried out, make the power window switch learn the fully closed position of the power window. (Refer to P.4-3). Power window regulator removal or replacement Power window switch removal or replacement INSPECTION M How to make the power window switch learn the fully closed position of the power window How to make the power window switch learn the fully closed position when the power window switch is removed, or the power window regulator assembly is removed or replaced. If the anti-trap function (safety mechanism) is activated consecutively three times or more, the fully closed position that the power window switch has learned will be erased (initialized).. Operate the power window switch and fully open the door window glass

33 4-33 DOOR CUTION The anti-trap function does not work until the power window switch completes learning the fully closed position (It is because the anti-trap function is reset). 3. Operate the power window switch and fully close the door window glass. The power window activates for 0.7 seconds and stops automatically when the power window switch is pressed once. Repeat this operation until the door window glass fully closes and release the switch once. Then, hold the power window switch to the fully closed side again for one second so that the power window switch completes learning the fully closed position. NOTE: If the power window switch is operated to open the door window glass while the switch is learning, learning will be cancelled. If this happens, return to step. How to make the power window switch learn the fully closed position when the power window switch is replaced with a new one CUTION The anti-trap function does not work until the power window switch completes learning the fully closed position (It is because the anti-trap function is reset). Operate the power window main switch to fully close the door window glass by one-shot up action so that the power window switch will complete learning (Initialization is not needed). NOTE: When the power window sub switch of each seat is replaced, operate the power window main switch to fully close the applicable power window by one-shot up action (It is because the power window sub switch does not have one-shot up/down function).

34 4-34 DOOR DOOR HNDLE ND LTCH REMOVL ND INSTLLTION M Pre-removal Operation Door Trim ssembly Removal (Refer to GROUP 5 Door Trim P.5-). Post-installation Operation Door Inside Handle Play Check (Refer to P.4-8). Door Outside Handle Play Check (Refer to P.4-8). Door Trim ssembly Installation (Refer to GROUP 5, Door Trim P.5-). <Front door> <Rear door> 5.0 ±.0 N m ±.0 N m 5.0 ±.0 N m ±.0 N m ±.0 N m ±.0 N m 9 C053D Door handle and door latch assembly removal steps >>C<<. Door inside handle Waterproof film (Refer to P.4-38). >>B<<. Lower sash 3. Door outside handle 4. Door lock key cylinder 5. Door latch assembly Door handle and door latch assembly removal steps (Continued) 6. Inside lock cable 7. Inside lock rod 8. Inside handle rod Door check removal steps Waterproof film (Refer to P.4-38). >><< 9. Door check

35 INSTLLTION SERVICE POINTS >><< DOOR CHECK INSTLLTION Identification mark 4-35 DOOR. Install the inside handle rod to the door inside handle. 3. Install the door inside handle to the door. INSPECTION M FRONT DOOR LOCK CTUTOR CHECK Front door <Left side> Lock Unlock View CX0054B Install the door check so that the identification mark faces upwards. ITEM IDENTIFICTION MRK Front Door Left door 39L Right door 39R Rear Door Left door 40L Right door 40R <Right side> View B Lever Unlock Lock >>B<< LOWER SSH INSTLLTION Securely insert the rear lower sash into the window rear sash. >>C<< DOOR INSIDE HNDLE INSTLLTION Inner cable Outer cable end Clip Door inside handle Inside handle rod C00404 B. Install the inside lock cable to the door inside handle as follows: () Install the inner cable end in the inside lock cable to the clip in the door inside handle. () Turn the inside lock knob to the door lock position. (3) Install the outer cable end to the door inside handle securely. (4) Install the clip to the inner cable. ctuator Operation Check <Left side> LEVER BTTERY LEVER POSITION CONNECTION OPERTION t the "LOCK" position t the "UNLOCK" position B Connect terminal No.6 and the negative battery terminal. Connect terminal No.4 and the positive battery terminal. Connect terminal No.4 and the negative battery terminal. Connect terminal No.6 and the positive battery terminal. Lever C005657D The lever moves from the "LOCK" position to the "UNLOCK" position. The lever moves from the "UNLOCK" position to the "LOCK" position.

36 4-36 ctuator Switch Check <Left side (LH drive vehicles)> LEVER TESTER SPECIFIED POSITION CONNECTION CONDITION t the "LOCK" position t the "UNLOCK" position 3 Less than ohms Less than ohms ctuator Operation Check <Right side> LEVER BTTERY LEVER POSITION CONNECTION OPERTION t the "LOCK" position t the "UNLOCK" position Connect terminal No.4 and the negative battery terminal. Connect terminal No.6 and the positive battery terminal. Connect terminal No.6 and the negative battery terminal. Connect terminal No.4 and the positive battery terminal. The lever moves from the "LOCK" position to the "UNLOCK" position. The lever moves from the "UNLOCK" position to the "LOCK" position. ctuator Switch Check <Right side (RH drive vehicles)> LEVER TESTER SPECIFIED POSITION CONNECTION CONDITION t the "LOCK" position t the "UNLOCK" position 3 Less than ohms 3 Less than ohms DOOR RER DOOR LOCK CTUTOR CHECK ctuator Operation Check <Left side> LEVER BTTERY LEVER POSITION CONNECTION OPERTION t the "LOCK" position Rear door <Left side> t the "UNLOCK" position View <Right side> View B Lock Unlock B Lever Connect terminal No.3 and the negative battery terminal. Connect terminal No. and the positive battery terminal. Connect terminal No. and the negative battery terminal. Connect terminal No.3 and the positive battery terminal. Lock Unlock Lever C005658D The lever moves from the "LOCK" position to the "UNLOCK" position. The lever moves from the "UNLOCK" position to the "LOCK" position.

37 4-37 DOOR ctuator Operation Check <Right side> LEVER BTTERY LEVER POSITION CONNECTION OPERTION t the "LOCK" position t the "UNLOCK" position Connect terminal No. and the negative battery terminal. Connect terminal No.3 and the positive battery terminal. Connect terminal No.3 and the negative battery terminal. Connect terminal No. and the positive battery terminal. The lever moves from the "LOCK" position to the "UNLOCK" position. The lever moves from the "UNLOCK" position to the "LOCK" position. DOOR LOCK KEY CYLINDER SWITCH CHECK <Right side (LH drive vehicles)> SWITCH TESTER POSITION CONNECTION SPECIFIED CONDITION LOCK Less than ohms NEUTRL, 3 Open circuit (OFF) UNLOCK 3 Less than ohms <Left side (RH drive vehicles)> SWITCH TESTER POSITION CONNECTION SPECIFIED CONDITION LOCK 3 Less than ohms NEUTRL, 3 Open circuit (OFF) UNLOCK Less than ohms 3 C038

38 4-38 DOOR WINDOW GLSS RUNCHNNEL ND DOOR OPENING WETHERSTRIP REMOVL ND INSTLLTION M <Front door> : Sectional view of clip position Section 7 Door Note : The convex position of the door Waterproof film removal steps Door trim assembly (Refer to GROUP 5, Door Trim P.5-).. Pull handle bracket. Waterproof film Door inner opening weatherstrip removal steps Cowl side trim (Refer to GROUP 5, Trims P.5-8). 3. Door inner opening weatherstrip (body side) Door outer opening weatherstrip removal steps Front door check mounting bolt (body side) (Refer to P.4-9). <<>> >>C<< 4. Door outer opening weatherstrip Sealant: 3M TD Part No or equivalent C03084 C Door beltline inner weatherstrip removal steps Door trim assembly (Refer to GROUP 5, Door Trim P.5-). 5. Door beltline inner weatherstrip Door window glass runchannel removal steps Door trim assembly (Refer to GROUP 5, Door Trim P.5-).. Pull handle bracket. Waterproof film 5. Door beltline inner weatherstrip >>B<< 6. Door window glass runchannel Door beltline moulding removal steps Door mirror assembly (Refer to GROUP 5, Door Mirror P.5-57). 7. Door beltline moulding

39 DOUBLE-SIDED TPE POSITION 4-39 DOOR B b B a Clip hole Clip hole Door outer opening weatherstrip Section Section B B Door outer opening weatherstrip Door outer opening weatherstrip dhesive tape: Double-sided tape a: 7 mm width, 00 mm length and 0.8 mm thickness, b: 7 mm width, 30 mm length and 0.8 mm thickness C0349 D

40 4-40 DOOR <Rear door> N : Sectional view of clip position Section 7 Door Note : The convex position of the door Sealant: 3M TD Part No or equivalent Waterproof film removal steps Door trim assembly (Refer to GROUP 5, Door Trim P.5-).. Pull handle bracket. Waterproof film Door inner opening weatherstrip removal steps Rear seat (Refer to GROUP 5, Trims P.5-8). Scuff plate (Refer to GROUP 5, Trims P.5-8). 3. Door inner opening weatherstrip (body side) Door outer opening weatherstrip removal steps Rear door check mounting bolt (body side) (Refer to P.4-9). <<>> >>C<< 4. Door outer opening weatherstrip C0349C Door beltline inner weatherstrip removal steps Door trim assembly (Refer to GROUP 5, Door Trim P.5-). 5. Door beltline inner weatherstrip Door window glass runchannel removal steps Door trim assembly (Refer to GROUP 5, Door Trim P.5-).. Pull handle bracket. Waterproof film 5. Door beltline inner weatherstrip 6. Door window glass runchannel Door beltline moulding removal 7. Door beltline moulding Door tape removal steps Door trim assembly (Refer to GROUP 5, Door Trim P.5-). >><< 8. Door tape

41 DOUBLE-SIDED TPE POSITION 4-4 DOOR 0 mm Clip hole a b c B B 7 mm Clip hole Clip hole d Door outer opening weatherstrip C C Clip hole Section Door outer opening weatherstrip Section B B Door outer opening weatherstrip Section C C Door outer opening weatherstrip dhesive tape: Double-sided tape a, d: 7 mm width and 0.8 mm thickness, b: 7 mm width, 0 mm length and 0.8 mm thickness, c: 7 mm width, 6 mm length and 0.8 mm thickness C038D REMOVL SERVICE POINT <<>> DOOR OUTER OPENING WETHERSTRIP REMOVL Make a fabricated tool as shown in the illustration to remove the door weatherstrip. 5 mm 4 mm Fabricated tool 8 mm Thickness: mm CX00555B

42 4-4 INSTLLTION SERVICE POINTS >><< DOOR TPE <RER DOOR> INSTLLTION DOOR >>B<< DOOR WINDOW GLSS RUNCHNNEL <FRONT DOOR> INSTLLTION Section Door panel Door tape Runchannel Door mirror Door mirror claw position Notch Door mirror claw position Section Door panel djust the end of the door tape to the corner end of the door panel. Runchannel Door tape C06848B pply the door tape in the location shown in the Figure of the instructions. C03753C ssemble the run channel cut-out area with the thumb of the door mirror. >>C<< DOOR OUTER OPENING WETHERSTRIP INSTLLTION The clip colour identifies the left and right weatherstrips so be sure to see the colours so as to install correctly. PPLICBLE SIDE IDENTIFICTION COLOUR Left door Natural (White) Right door Pink

43 SERVICE SPECIFICTIONS 4-43 TILGTE TILGTE M Item Standard value Tailgate handle play mm.3 to 5.9 SELNTS Item Tailgate waterproof film Tailgate hinge M Specified sealant 3M TD Part No.8633 or equivalent 3M TD Part No.853 Heavy drip check sealer, 3M TD Part No.8646 utomotive joint and seam sealer or equivalent SPECIL TOOL M Tool Number Name Use B C MB993 : MB999 B: MB990 C: MB99 D: MB99 Harness set : Test harness B: LED harness C: LED harness adapter D: Probe Terminal voltage measurement : For checking connector pin contact pressure B: For checking power supply circuit C: For checking power supply circuit D: For connecting a locally sourced tester D MB993D TROUBLESHOOTING M The tailgate system is controlled by the Smart Wiring System (SWS). For troubleshooting, refer to GROUP 54B, Troubleshooting P.54B-5 or GROUP 54C, Troubleshooting P.54C-4.

44 4-44 TILGTE ON-VEHICLE SERVICE TILGTE FIT DJUSTMENT M If the striker and latch mesh badly, replace the striker and striker installation bolts with replacement parts (striker: MR5305, striker installation bolt: MU000474). TILGTE HNDLE PLY CHECK M Section B Holder Rod C Move the replaced striker forward and backward or to the left and right to adjust, after bolt the striker temporarily. 3. fter adjusting, tighten the bolts to the specified torque [4 ± 4 N m]. NOTE: Grind here C0370C. Check the tailgate handle play. Standard value (B): mm. If it deviates from the standard value, remove the lower tailgate trim (Refer to GROUP 5, tailgate trim P.5-5) and waterproof film (Refer to P.4-45). 3. Remove the holder from the tailgate handle and adjust according to the tailgate latch rod and tailgate handle connection position. DJUSTMENT OF TILGTE HEIGHT M C03660B When the bolt head interferes with the rear end trim, rasp the interference area with a round file. Section 7.4mm Bumper Body C If uneven clearance is present between tailgate and body, reposition the hinge to adjust the clearance. C0369 C Turn the tailgate bumper using the arrow of the tailgate bumper as a guideline to adjust the height of the tailgate. The bumper height is altered by approximately 3mm by turning the tailgate bumper one rotation.

45 4-45 TILGTE TILGTE REMOVL ND INSTLLTION M CUTION Do not disassemble or throw the tailgate gas spring into fire. Punch a hole in the gas spring before disposal to release the gas inside. Ensure the tailgate gas spring piston rod does not come into contact with foreign material. Pre-removal Operation Tailgate Spoiler ssembly Removal (Refer to GROUP 5, Tailgate Spoiler P.5-7). Tailgate Trim ssembly Removal (Refer to GROUP 5, Tailgate Trim P.5-5). Rear Wiper Motor Removal (Refer to GROUP 5, Rear Wiper and Washer P.5-30). Post-installation Operation Tailgate Fit djustment (Refer to P.4-44). Rear Wiper Motor Installation (Refer to GROUP 5, Rear Wiper and Washer P.5-30). Tailgate Trim ssembly Installation (Refer to GROUP 5, Tailgate Trim P.5-5). Tailgate Spoiler ssembly Installation (Refer to GROUP 5, Tailgate Spoiler P.5-7) Sealant: 3M TD Part No or equivalent 9.0 ±.0 N m 7 ± N m 9.0 ±.0 N m 8 7 ± N m 5 3 ± N m 6 C0859C

46 4-46 TILGTE Tailgate assembly removal steps. Bumper. Rear washer hose 3. Waterproof film 4. Tailgate wiring harness <<>> 5. Tailgate gas spring 6. Tailgate assembly Headlining (Refer to GROUP 5, Headlining P.5-7). >>B<< 7. Tailgate hinge Tailgate opening weatherstrip removal >><< 8. Tailgate opening weatherstrip REMOVL SERVICE POINT <<>> TILGTE GS SPRING REMOVL Bolt Pin INSTLLTION SERVICE POINTS >><< TILGTE OPENING WETHERSTRIP INSTLLTION ssemble so the tailgate opening weatherstrip marking is at the centre of the body. >>B<< TILGTE HINGE INSTLLTION Tailgate hinge Tailgate opening weatherstrip Positioning mark C037D C03607D s shown in the Figure, slide the pin upward, then remove the tailgate gas spring in the direction of the arrow to unscrew the bolt. C0448 C pply the specified sealing agent to the tailgate hinge assembly surface to assembly the tailgate hinge. Specified dhesive: 3M TD Part No.853 Heavy drip check sealer, 3M TD Part No.8646 utomotive joint and seam sealer or equivalent

47 4-47 TILGTE TILGTE HNDLE ND LTCH REMOVL ND INSTLLTION M Pre-removal Operation Tailgate Handle Play Check (Refer to P.4-44) ±.0 N m ±.0 N m ±.0 N m Striker removal steps Rear end trim (Refer to GROUP 5, Trims P.5-8). >><<. Striker Tailgate handle and lock key cylinder removal steps Lower tailgate trim (Refer to GROUP 5, Tailgate Trim P.5-5). Waterproof film (Refer to P.4-45).. Tailgate Lock ctuator Connection 3. Tailgate lock key cylinder 4. Tailgate handle 5 ± 4 N m 6 C086C Tailgate latch removal steps Lower tailgate trim (Refer to GROUP 5, Tailgate Trim P.5-5). Waterproof film (Refer to P.4-45). 5. Bolt (earth) 6. Tailgate latch assembly Tailgate lock actuator removal steps Lower tailgate trim (Refer to GROUP 5, Tailgate Trim P.5-5). Waterproof film (Refer to P.4-45). 7. Tailgate lock actuator

48 4-48 INSTLLTION SERVICE POINT >><< STRIKER INSTLLTION Striker center Striker +.5 mm -.5 mm Latch Latch center C0066B ssemble so the distance between the centre of the striker and centre of the latch is ±.5mm or less. INSPECTION M TILGTE LOCK CTUTOR CHECK TILGTE LEVER POSITION t the "LOCK" position t the "UNLOCK" position BTTERY CONNECTION Connect terminal No. and the negative battery terminal. Connect terminal No.3 and the positive battery terminal. Connect terminal No.3 and the negative battery terminal. Connect terminal No. and the positive battery terminal. LEVER OPERTION The lever moves from the "LOCK" position to the "UNLOCK" position. The lever moves from the "UNLOCK" position to the "LOCK" position. Lever TILGTE LTCH CHECK <Vehicles for keyless entry system> View Unlock Lock Lever Lock C039C Unlock C039D LEVER POSITION t the "LOCK" position t the "UNLOCK" position TESTER CONNECTION SPECIFIED CONDITION (Earth) Open circuit Less than ohms

49 SPECIL TOOLS 4-49 KEYLESS ENTRY SYSTEM KEYLESS ENTRY SYSTEM M Tool Number Name Use MB9950 MUT-II sub-assembly Encrypted code registration B9950 MB9959 Diagnosis code check harness MB9959 B C D MB9984 MB9987 DO NOT USED MB9990 MB99955 : MB9984 B: MB9987 C: MB9990 D: MB999 E: MB9985 F: MB9986 MUT-III sub-assembly : Vehicle communication interface (V.C.I.) B: MUT-III USB cable C: MUT-III main harness (applicable to vehicles with CN communication) D: MUT-III main harness B (applicable to vehicles without CN communication) E: MUT-III measurement adapter F: Trigger harness Encrypted code registration CUTION MUT-III main harness B (MB999) should be used. MUT-III main harness should not be used for this vehicle. MB999 E MB9985 F MB9986 MB99955