GENUINE Interior Lighting Kit

Transcription

1 GENUINE Interior Lighting Kit INSTALLATION INSTRUCTIONS Thank you for purchasing a genuine Mazda accessory. Before removal and installation, be sure to thoroughly read these instructions. Please read the contents of this booklet in order to properly install and use the interior lighting kit. Your safety depends on it. Keep these instructions with your vehicle records for future reference. WARNING There are several WARNING and CAUTION sections in this booklet concerning safety when installing or removing the interior lighting kit. Always read and follow them in order to prevent injuries, accidents, and possible damage to the vehicle. WARNING: Indicates a situation in which serious injury or death could result if the warning is ignored. CAUTION: Indicates a situation in which bodily injury or damage to the vehicle could result if the caution is ignored. For areas indicating the tightening torque in this instruction manual, tighten to the specified torque using a torque wrench. Do not modify the interior lighting kit. Do not install the interior lighting kit remove in any way other than described in the following instructions. If in any doubt, please ask your Mazda dealer to install the accessory in order to prevent errors in installation. If you have any questions about the use of the accessory, ask your Mazda dealer for proper advice before using it. Mazda and its suppliers are not responsible for injuries, accidents, and damage to persons and property that arise from the failure of the dealer or installer to follow these instructions. To ensure safety and reliability of the work, installation, removal and disposal work must be carried out by an Authorized Mazda Dealership. Be careful not to lose removed parts, and be sure that they are kept free from scratches, grease or other dirt. PART NAME: Interior Lighting kit VEHICLE: MAZDA CX-5 PART NUMBER: KB7W V7 050 NOTE To the dealer Please turn over these instructions to the customer after installation. To the customer Keep these instructions after installation. The instructions may be necessary for installing other optional parts or removal of this accessory. Should the vehicle or this accessory be resold, always leave these instructions with vehicle for the next owner. 1 KB7W-V _01

2 1. PARTS Note Before installation, verify that the kit includes all the following parts and that they are free of dirt,scratches, or damage. Part Part name Qty. Part Part name Qty. Part Part name Qty. Control unit 1 Main harness 1 LED lamp (G44N V7 052) 2 Urethane tape 80 50mm 2 Electro tap 7 Double-sided adhesive tape A 53 14(mm) 2 Double-sided adhesive tape B 20 14(mm) 1 Sub Harness 1 Tie wrap for harness L=200mm 17 Bracket 1 Installation instructions 1 Installation inspection sheet User s instructions 1ea. Cancellation switch with sticker (E223 V7 055) 1 2

3 Installation view Main harness Control unit Urethane tape Switch harness Electro-tap LED lamp LED lamp Main harness ground terminal Main harness Electro-tap 3

4 2.CONNECTION DIAGRAM Figure shows connector viewed from harness side. Wire color indicated in figure is wiring harness color for Interior lighting kit. 4

5 3. BEFORE INSTALLATION REQUIRED TOOLS Screwdriver (Phillips) Socket wrench Torque wrench Nipper Pliers Pin Drill (2mm,5mm,9mm) Hole saw (20mm) Round file Flathead screwdriver wrapped with protective tape Fastener remover wrapped with protective tape Scissors Masking tape Electrical vinyl tape Soft clean cloth Mat IPA (Isopropyl alcohol) To perform the installation work safely and maintain functionality and quality, thoroughly read these instructions before performing the procedures and always heed the warnings and precautions. In the work procedures, there are descriptions which are only indicated in the illustrations. Make sure to follow these procedures as well. WARNING When the negative battery is connected during operation, may cause electric shock or other personal injuries. Disconnect the negative cable before /installation. Before performing any work, park the vehicle on level ground, apply the parking brake securely, and then block the wheels. Be careful when handling drills and other sharp objects. If not handled properly, it could result in serious injury. When connecting/dis- connecting connectors, grasp the connectors, not the wires. Otherwise a short, and an accident from poor contact or fire may occur. Make sure the connector is securely pressed in until a click sound is heard. Otherwise, a fire or other accident may occur due to an open circuit or poor contact. Secure the harness with the band (part included) so it doesn t dangle. If not, it may cause a short, accident, or fire. Do not pull the harness with excessive force. Doing so can cause a breakage or a short-related accident, as well as an electrical short or fire. CAUTION Using improper tools may cause damage and/or broken parts. Use the correct tool for the job. Wrap protective tape around screwdrivers and fastener remover tools to prevent scratching the vehicle. Excessive length of tie wrap may interfere with other parts and cause damage. Put the removed parts and the parts in the kit on the protective sheet to prevent scratches. If there is dust, dirt or grease on the adhesion surface, the adhesive strength of the double-sided adhesive tape will splotch and adhesive power of the tape will be reduced. Wash and degrease the surface of the adhesion area before applying the double-sided adhesive tape. Be sure to wash interior and exterior parts using IPA (isopropyl alcohol). Advice Refer to the Workshop Manual for removal and installation of vehicle parts. If tape or a mount base is re-adhered, the adhesive strength will be weakened. Before adhering, accurately determine the adhesion position. When drilling, hold the drill or hole saw perpendicular to the drilling surface to prevent the drill position from deviating. Make sure to remove burrs from the surface so that the bumper surface is smooth. 5

6 Branch connection procedure using electro tap Vehicle wiring harness Vehicle wiring harness Lock Vehicle wiring harness Harness Electro tap Lock Terminal Firmly press using pliers 1. Insert the harness and vehicle wiring harness into the electro tap. 2. Fold the electro tap as shown in the figure and lock it. CAUTION Firmly engage the lock part until a click sound is heard. 3. Insert the harness to the end of the electro tap. 4. Firmly press the electro tap terminal using pliers. 5. Fold the electro tap in the direction of the arrow shown in the figure and lock it. 6

7 4.PART REMOVAL CAUTION Be careful not to damage or lose any parts removed from the vehicle since they will be reused. Negative battery terminal Negative battery terminal disconnection 1. Set the selector lever to the P position. (AT vehicles only) WARNING When removing/installing the parts, park the vehicle on level ground and apply the side brake securely. Be sure to turn the ignition switch off, otherwise the vehicle can move, causing personal injury or vehicle damage. 2. Disconnect the negative battery terminal and wrap tape around it to insulate. WARNING If the negative battery terminal is connected while performing the work, it may cause electrocution or other personal injuries. Disconnect the negative battery terminal before removal/installation. Vehicle front Tightening torque : N m 7

8 Illustration indicates left side. (RH side identical) Inner panel Front scuff plate Tab A (2) (1) Area A Front scuff plate removal 1. Hold area A shown in the figure, open the front scuff plate in the direction of arrow (1), and detach tab A of the front scuff plate from the inner panel while moving it in the direction of arrow (2). 2. Hold the shaded areas shown in the figure and detach tab B of the front scuff plate from the inner panel while moving the front scuff plate in the direction of arrow (3). Vehicle front (3) Front scuff plate Inner panel : Tab B Illustration indicates left side. (RH side identical) Inner panel Front scuff plate Tab A (2) (1) Area A 3. Hold area A shown in the figure, open the front scuff plate in the direction of arrow (1), and detach tab A of the front scuff plate from the inner panel while moving it in the direction of arrow (2). 4. Hold the shaded areas shown in the figure and detach tab B of the front scuff plate from the inner panel while moving the front scuff plate in the direction of arrow (3). Vehicle front Front scuff plate (3) Inner panel : Tab B 8

9 Illustration indicates left side. (RH side identical) Vehicle front (1) Front scuff plate 5. Hold the shaded areas shown in the figure and detach the clip from the inner panel while moving the front scuff plate in the direction of arrow (1). 6. Hold the shaded areas shown in the figure and detach the clip from the inner panel while moving the front scuff plate in the direction of arrow (2). 7. Pull out the pins and remove the front scuff plate. (2) Inner panel : Clip : Pin Illustration indicates left side. (RH side identical) Front side trim removal 1. Partially peel back the seaming welt. Seaming welt Illustration indicates left side. (RH side identical) 2. Remove the cap nut from the stud bolt. Front side trim Stud bolt Cap nut 9

10 Illustration indicates left side. (RH side identical) Clip Stud bolt 3. Pull the front side trim out of the stud bolt. 4. Pull the front side trim in the direction of the arrow shown in the figure and remove it while detaching the clip. Clip Front side trim Lower decoration panel Lower decoration panel removal 1. To prevent scratches or damage, apply protective tape to the position shown in the figure. Protective tape Lower decoration panel 2. Insert a remover tool into the position shown in the figure. Remover tool Lower decoration panel 3. Move the remover tool in the direction of the arrow shown in the figure and detach the clip. : Clip Remover tool 10

11 : Clip Lower decoration panel 4. Move the lower decoration panel in the order of arrows (1), (2), (3), and (4) shown in the figure, and remove it while detaching the clips. 5. Disconnect the push button start connector. NOTE When replacing the lower decoration panel, remove the push button start. (4) (3) (2) (1) Hood release lever removal 1. While pulling the hood release lever, insert a Driver s side lower panel Remover tool remover tool into the position shown in the figure. 2. Insert a tape-wrapped flathead screwdriver into the position shown in the figure and rotate it in the Flathead screwdriver Driver s side lower panel (1) Tab Remover tool direction of arrow (1) to detach the hood release lever from the driver s side lower panel. CAUTION Remove the hood release lever while being careful not to damage the hood release cable with the flathead screwdriver. Flathead screwdriver Tab Driver s side lower panel Remover tool Flathead screwdriver Hood release lever 3. Disconnect the hood release cable from the hood release lever. Hood release cable Driver s side lower panel Hood release lever 11

12 Driver s side lower panel Remover tool Fuel-filler lid opener lever removal 1. While pulling the fuel-filler lid opener lever, insert a remover tool into the position shown in the figure. 2. Insert a tape-wrapped flathead screwdriver into Flathead screwdriver Driver s side lower panel (1) Tab Remover tool the position shown in the figure and rotate it in the direction of arrow (1) to detach the fuel-filler lid opener lever from the driver s side lower panel. CAUTION Be careful not to damage the fuel-filler lid opener lever with the flathead screwdriver. Flathead screwdriver Tab Driver s side lower panel Remover tool Flathead screwdriver Fuel-filler lid opener lever 3. Disconnect the fuel-filler lid opener cable from the fuel-filler lid opener lever. Fuel-filler lid opener cable Driver s side lower panel Fuel-filler lid opener lever 12

13 Glove compartment Stay damper Hook Glove compartment removal 1. Pull the stay damper in the direction of the arrow shown in the figure and detach the hook. CAUTION If the glove compartment is closed without the stay damper attached to the hook, the stay damper may become damaged. Verify that the stay damper is attached to the hook before closing the glove compartment. Stay damper Hook Hook Hook 2. Press both ends of the glove compartment in the directions of the arrows shown in the figure and detach the hooks. Glove compartment Passenger s side lower panel Passenger s side lower panel Glove compartment Hook 13

14 Hook 3. Lower the glove compartment in the direction of arrow (1) shown in the figure, pull it up in the direction of arrow (2), and remove it while detaching the hooks. (1) (2) Glove compartment Hook (1) Passenger s side lower panel Glove compartment (2) 14

15 Hook Pin Pin Hook Dashboard under cover removal 1. With the end of the hook pressed in the direction of arrow (1) shown in the figure, pull (2) (3) (2) the dashboard under cover in the direction of arrows (2) and detach the hooks and pins. 2. Pull the dashboard under cover in the Guide Dashboard under cover direction of arrow (3) shown in the figure and remove it while releasing the guide. CAUTION When detaching the hooks and pins, if the dashboard under cover is pulled downward forcefully, the guide may become damaged. Be careful not to damage the guide when detaching the hooks and pins. (1) End of hook (2) Guide Hook Pin Hook Pin Seaming welt Lower panel removal [Driver s side] 1. Partially peel back the seaming welt. Driver s side lower panel 15

16 Driver s side lower panel 2. Remove the bolt. Bolt Bolt: N m {21 61 kgf cm, in lbf} 3. Pull the driver s side lower panel in the order of arrows (1), (2), (3), and (4) shown in the figure, and remove it while detaching the clips, hook, tab, and guide. (1) (2) (3) Driver s side lower panel (4) Dashboard Dashboard : Clip Dashboard : Hook Dashboard : Tab : Guide 16

17 Cluster switch connector Wiring harness clip A 4. Disconnect the cluster switch connector. 5. Remove the data link connector. 6. Remove the wiring harness clips A and B. Data link connector Wiring harness clip B : Wiring harness clip A : Wiring harness clip B Driver s side lower panel Passenger s side lower panel [Passenger s side] 1. Partially peel back the seaming welt. Seaming welt Screw Screw 2. Remove the bolts. 3. Remove the screws. Bolt Passenger s side lower panel Bolt 17

18 (3) (2) (1) 4. Move the passenger s side lower panel in the order of arrows (1), (2), (3), and (4) shown in the figure, and remove it while detaching the hook, clips, pins, tab, and guide. (4) Passenger s side lower panel Dashboard : Hook Dashboard Dashboard : Clip : Pin Dashboard : Tab : Guide Tonneau cover removal 1. Hold the shaded areas shown in the figure and move the tonneau cover in the direction of the arrow. Tonneau cover 18

19 2. Remove the tonneau cover in the direction of the arrow shown in the figure. Tonneau cover Trunk board removal 1. Remove the center trunk board. Center trunk board Rear seat back End of center trunk board Note Move the center trunk board in the direction of the arrows shown in the figure, and remove the ends of the center trunk board from the gap between the trunk side trim and the rear seat back. Trunk side trim Rear seat back Trunk side trim Trunk side trim Center trunk board End of center trunk board Rear seat back Trunk side trim 19

20 2. Remove the trunk board RH and trunk board LH. Trunk board LH Trunk board RH With spare tire Bass box Bass-box removal 1. Remove the bolt. Without spare tire Bolt : N m {41 81 kgf cm, in lbf} Bass box Bolt : N m {41 81 kgf cm, in lbf} 20

21 With spare tire Short cord 2. Disconnect the connector. 3. Remove the bass box and short cord as a single unit. Bass box Connector Without spare Short cord Bass box Connector Sub-trunk removal [With spare tire] 1. Remove sub-trunks No.1 and No.2 in the direction of the arrows shown in the figure. Sub-trunk No.1 Sub-trunk No.2 With Bose Without Bose [Without spare tire] 2. Remove the sub-trunk in the direction of the arrow shown in the figure. Sub-trunk Sub-trunk 21

22 Trunk end trim removal 1. Partially peel back the weatherstrip. Weatherstrip Trunk end trim 2. Remove the fasteners. Trunk end trim (1) Fastener Trunk end trim 3. Move the trunk end trim in the order of arrows (1) and (2) shown in the figure, remove it while detaching the clips, pins, and the guides. (2) : Guide : Clip : Pin 22

23 B-pillar lower trim Rear scuff plate Rear scuff plate removal 1. Hold part A shown in the figure, open the rear scuff Tab A (1) (2) plate in the direction of arrow (1), move it in the direction of arrow (2), and detach tab A of the rear scuff plate from the B-pillar lower trim. Part A 2. Hold the shaded areas shown in the figure, move the rear scuff plate in the direction of arrow (3), (3) and detach tab B of the rear scuff plate from the B-pillar lower trim. Rear scuff plate B-pillar lower trim : Tab B 3. Hold the shaded areas shown in the figure, move the rear scuff plate in the direction of arrow (1), detach the clip from the inner panel, and pull out (1) the pin. 4. Hold the shaded areas shown in the figure, move (2) the rear scuff plate in the direction of arrow (3), and remove it while detaching tab B of the rear Rear scuff plate scuff plate from the trunk side trim. Inner panel : Clip : Pin 23

24 5. Hold part A shown in the figure, open the rear scuff Trunk side trim Rear scuff plate plate in the direction of arrow (1), move it in the Tab A (1) (2) direction of arrow (2), and detach tab A of the rear scuff plate from the trunk side trim. 6. Hold the shaded areas shown in the figure, move Part A the rear scuff plate in the direction of arrow (3), and remove it while detaching tab B of the rear scuff plate from the trunk side trim. (3) Rear scuff plate Trunk side trim : Tab B Remote handle lever Cover Trunk side trim removal 1. Insert a tape-wrapped flathead screwdriver into the position shown in the figure, move it in the direction of arrow (1), and while detaching the hooks of the remote handle lever, open the cover in the direction of arrow (2). Tape-wrapped flathead screwdriver Cover Hook Hook (2) Remote handle lever Hook (1) Hook 24

25 2. Remove the screw. Remote handle lever Screw Trunk side trim 3. Remove the screw. Screw Trunk side trim 4. Remove the fastener. Fastener 25

26 Cargo net hook 5. Remove the bolts. 6. Remove the cargo net hooks. Bolt Trunk side trim Cargo net hook Bolt Bolt : 9 12 N m { kgf m, ft lbf} Weatherstrip Weatherstrip 7. Partially peel back the weatherstrips. 8. Remove the rear seat cushion. 9. Fold the rear seat back. : clip Tape-wrapped flathead screwdriver 10. Insert a tape-wrapped flathead screwdriver into the position shown in the figure, move it in the direction of the arrows, and remove the clips. Trunk side trim 26

27 Left side only 11. Move the trunk side trim in the order of arrows (1), (2), (3), and (4) shown in the figure, and remove the clips and hooks. (2) (3) (1) (4) Trunk side trim : clip : Hook Tab (1) Trunk side trim 12. Insert a hand into the back side of the trunk side trim, press the tabs of the remote handle lever in the direction of arrows (1) shown in the figure, and remove the remote handle lever in the direction of arrow (2). Remote handle lever (2) Tab (1) Trunk side trim Remote handle lever Tab 13. Set the remote handle lever aside. Remote handle lever 27

28 Rear seat back (2) (1) (3) 14. Move the position of the rear seat back in the direction of arrows (1) and (2) shown in the figure, while adjusting it at a position where the trunk side trim can be removed, move the trunk side trim in the direction of arrow (3) shown in the figure, and remove it in the direction of arrow (4). (4) Trunk side trim 28

29 5. PREPARATION FOR INSTALLATION Cutting the cushioning tape Cushioning tape 1. Cut the cushioning tape in half as shown in the left figure. 1/2 1/2 Lower panel (driver s side) processing Mark point 1. Make a drilling mark using a pin in the position shown in the figure on the left from the back side of the driver's side lower panel. 2. Using a pin, mark the center of the seal sensor and the notch processing hole. Back side of driver s side lower panel Driver s side lower panel 3. Set the drill rotation to low speed. 4. Drill 2mm holes in two locations at the marked positions from the surface side of the driver's side lower panel. Switch hole Drill 2mm 5. Using a hole saw 20mm, drill the switch harness installation hole. Drill 2mm Hole saw 20mm 29

30 Dashboard under cover processing Back side of dashboard under cover 1. Mark the positions shown in the figure on the left by punching holes with a pin. 2. Drill holes in the order of 2 5 9mm diam. from the backside of the dashboard under cover. Center of the crosshair Drill 2 5 mm Center of the crosshair Drill 2 5 9mm 30

31 Switch harness installation Sticker Cancellation switch 1. Remove the paper backing from the Sticker and adhere the Sticker to the front side of the driver's side lower panel. 2. Install the Cancellation switch by passing it through from the surface of the driver s side lower panel. 3. Wrap urethane tape around the switch harness. Convex part Convex part Back side of driver s side lower panel Urethane tape Switch harness Urethane tape (1) LED lamp (driver s side) installation LED lamp 1. Affix the double-sided adhesive tape A to the LED lamp as shown in the figure. Bracket double-sided adhesive tape A 53 14(mm) 31

32 Back side of driver s side lower panel 2. Peel off the paper backings of double-sided adhesive tape A, align the LED lamp with the hole drilled (9mm diam.) in the driver's side lower panel and adhere the LED lamp. 10mm LED lamp LED lamp (passenger s side) installation double-sided adhesive tape B 20 14(mm) 1. Affix the Double-sided adhesive tape B to the LED lamp as shown in the figure. LED lamp Tie wrap 5mm LED lamp 9mm 2. Peel off the backing from the double-sided adhesive tape, insert the light-emitting part of the LED (projection) through the 9.0mm hole of the dashboard under cover and affix. At this time, be careful that the 5.0mm holes are not covered by the LED lamp. 3. Route a tie wrap (large) through the 5.0mm holes and around the affixed part of the LED lamp and secure. Back side of dashboard under cover 32

33 Control unit installation Double-sided adhesive tape B is cut half. 1. Apply the double-sided adhesive tape B to the control unit as shown in the figure. Double-sided adhesive tape B 53 14(mm) Control unit Control unit attachment position 2. Attach the control unit to the backside of the dashboard. Vehicle front Connector side Vehicle front Control unit 33

34 6.INSTALLATION OF MAIN HARNESSES CAUTION Connect an electro-tap to the indicated signal line securely. Misconnection may cause a system or vehicle malfunction. Wrap the electro-tap area using cushioning tape to prevent the occurrence of abnormal noise. (A) (1) Connect the main harness to the control unit. (2) Install the main harness. (3) Tie redundant part using tie wrap. Main harness Control unit Dashboard member (Hole) Passenger side air bag module Vehicle front To (B) Tie wrap (2) 34

35 (B) (1) Install the main harness. (2) Connect each of the 3 wires of the main harness using an electro-taps. Cut the vehicle wiring harness tube. 6cm (0.2 ft) Electro-tap Vehicle wiring harness 8-pin connector [White] (View from harness side) Main harness wire color Vehicle wiring harness wire color Circuit G (GY/B) Blue/Red Sky blue +B(ROOM) -ROOM.L Gray/Black Violet ROOM LAMP D (L/R) H (Y/B) Yellow/Black Light green TNS Fuse To (D) Assembly location position To (C) Vehicle front Tie wrap (5) (C) Connect the main harness to the LED lamp (passenger s side). From (B) Vehicle front 35

36 (D) (1) Install the main harness. (2) Secure the main harness to the vehicle wiring harness using tie wraps. (3) Affix the urethane tape to the main harness as shown in the figure. (4) Tighten main harness ground wire together with nut. To (E) Knee bolster (Hole) From (B) Main harness Urethane tape Main harness ground wire Vehicle front To (F) Nut tightening torque : N m Tie wrap (3) Urethane tape (1/2) (E) (1) Install the main harness (2) Secure the main harness to the vehicle wiring harness using tie wraps. (3) Wrap urethane tape around the connector. Knee bolster Main harness To (F) Vehicle wiring harness Vehicle front Urethane tape Tie wrap (4) Urethane tape (1/2) 36

37 (1) Connect the main harness to the Cancellation (F) switch. (2) Connect the main harness to the LED lamp (passenger s side). From (E) From (E) LED lamp (passenger s side) Cancellation switch Driver s side lower panel Vehicle front 37

38 8 (G) (1) Connect each of the 4 wires of the sub harness using an electro-taps. (2) Secure the sub harness to the vehicle wiring harness using tie wraps. Cut the vehicle wiring harness tube. 6cm (0.2 ft) Electro-tap Cut the vehicle wiring harness tube. 6cm (0.2 ft) Electro-tap RBCM4 8-pin connector [White] (View from harness side) Vehicle wiring harness 22pin connector [Gray] (View from harness side) 1E (V) u (V) e (L) 9 1F (L) Sub harness wire color Vehicle wiring harness wire color Circuit Sub harness wire color Vehicle wiring harness wire color Circuit Violet Blue Violet Blue ROOM LAMP +B(ROOM) -ROOM.L Blue Violet Sky blue Violet +B(ROOM) -ROOM.L ROOM LAMP 10 Sub harness R BCM Electro-tap Electro-tap Vehicle front Tie wrap (2) Electro-tap (4) 38

39 7.OPERATION CHECK 1. Reinstall parts in the reverse order of the installation procedure in 4.VEHICLE PARTS REMOVAL. 2. Refer to Required servicing after disconnecting/connecting negative battery cable in the vehicle workshop manual or the owner s manual to restore the vehicle functions. 3. Perform reinstallation and inspection of the vehicle parts. 39