INSTALLATION INSTRUCTIONS

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1 INSTALLATION INSTRUCTIONS Accessory LED BRAKE LIGHT P/N 08U76-MKC-A00 Application GL1800/D/DA GL1800B/BD Honda Dealer: Please give a copy of these instructions to your customer. Publication No. MII Issue Date REVISED April 2018 PARTS LIST CHROME TRUNK RACK Sold separately (6) (1) (2) (5) (14) (3) (10) (7) (11) (8) (7) (1) (4) (2) (3) No. Description Qty (1) Installation Instructions URL 1 (2) LED brake light 1 (3) High mount LED brake light base 1 (4) Cushion tape 1 (5) Spring nut 2 (6) 5 mm screw 6 (7) Cushion 2 (6) (5) (12) (13) (9) (4) No. Description Qty (1) Installation Instructions URL 1 (2) Trunk rack 1 (3) 6 mm bolt 4 (4) Collar 2 (5) Rubber washer 4 (6) Washer 2 (7) Right rack top cover 1 (8) Left rack top cover 1 (9) Grommet 4 (10) Label 1 (11) Damper 2 (12) Lower plate 2 (13) Upper plate 2 (14) 6 mm screw American Honda Motor Co., Inc. - All Rights Reserved. 1 of MKC-A000

2 TRUNK SUB HARNESS Sold separately (2) (1) No. Description Qty (1) Trunk sub harness 1 (2) Installation Instructions URL 1 (3) Wire tie 1 (4) Cushion 2 TOOLS AND SUPPLIES REQUIRED Hex wrench (5 mm) Phillips screwdriver Electric drill Drill bit (10 mm) Hole saw (19 mm) Ruler Masking tape Isopropyl alcohol Dish soap solution (Water : Dish soap / 100 : 1) Shop towel Torque wrench TORQUE CHART Tighten all screws, bolts, and nuts to their specified torque values. Refer to the Service Manual for the torque values of the removed parts. (4) (3) For installation, refer to the Trunk Sub Harness installation Instructions. INSTALLATION CAUTION To prevent burns, allow the engine, exhaust system, radiator, etc., to cool before installing the accessory. NOTE: Heat the bonding surfaces with a hair dryer if the ambient air temperature is below 70 F (21 C). The adhesive reaches full strength in 72 hours. Wait at least 24 hours before riding your motorcycle. Disconnect the negative (-) cable from the battery before installing this accessory. The clock memory will be erased when you disconnect the battery. Reset the memories after reconnecting the battery. Reinstall the removed parts on the motorcycle and make sure that the wires and harnesses are not pinched. 1. Perform step 1 to 18 on the trunk sub harness (sold separately) installation instructions. 2. Remove the clip as shown. <Left side> CLIP HARNESS LEFT HINGE Item N m kgf m Ibf ft 5 mm screw mm screw mm bolt of 11

3 3. Remove the hinge rubber as shown. Repeat on the left side. <Right side> 5. Remove the right hinge as shown. RIGHT HINGE HINGE RUBBER RIGHT TRUNK HINGE PIN LOCK PIN PIN 4. Remove the right trunk hinge as shown. 6. Remove the damper as shown. RIGHT TRUNK HINGE RIGHT HINGE PIN PLATE SCREW LOCK PIN DAMPER (Save) 7. Remove the left trunk hinge, left hinge and damper in the same manner as the right side. 3 of 11

4 8. Remove the clip as shown. LEFT TRUNK HINGE 10. Install the right hinge as shown. RIGHT HINGE HARNESS LOCK PIN PIN CLIP RIGHT TRUNK HINGE 9. Install the accessory damper as shown. RIGHT HINGE 11. Install the accessory damper and left hinge in the same manner as the right side. 12. Install the right and left trunk hinge and hinge rubber in the reverse order of removal. 13. Install the harness in the reverse order of removal. 14. Drill at the marked points of the inner trunk lid as shown. Remove any burrs from the edge of the hole. LOCK PIN PIN MARKED POINT (10 mm BIT) ACCESSORY DAMPER 190N RIGHT TRUNK HINGE (10 mm BIT) INNER LOCK PIN PIN 4 of 11

5 15. Drill 19 mm holes at the marked points of the trunk lid as shown. Remove any burrs from the edge of the hole. 17. Install the grommets as shown. GROMMET (19 mm HOLE SAW) (19 mm HOLE SAW) MARKED POINT 16. Drill a 10 mm hole the marked point of the trunk lid as shown. Remove any burrs from the edge of the hole. Align the projection of the grommet with the mark of the trunk lid. <Back side> PROJECTION GROMMET MARK MARKED POINT (10 mm BIT) If there is no mark on the trunk lid, mark and then drill at the indicated position. 89 mm 89 mm DRILLING POINT (10 mm BIT) 5 of 11

6 18. Attach the label as shown. Attach the label with the dimensions as shown. 20. Install the lower plate and upper plate as shown. INNER 50 mm LABEL LABEL Remove the adhesive backing before attaching. RUBBER 6 mm SCREW RUBBER UPPER PLATE LOWER PLATE LOWER PLATE ISOPROPYL ALCOHOL Thoroughly clean the area where the label will be attached. 19. Place the rubber washers as shown. UPPER PLATE 21. Install the collars as shown. COLLAR INNER RUBBER INNER 6 of 11

7 22. Clean the surface of the area shown using isopropyl alcohol. 24. Install the spring nuts as shown. HIGH MOUNT STOP LIGHT BASE ISOPROPYL ALCOHOL SPRING NUT 25. Attach the rubbers as shown. Attach the cushions with the dimensions as shown. INNER CUSHION STAY 23. Attach the masking tape as shown. Repeat on the right side. 6 mm 6 mm MASKING TAPE HIGH MOUNT STOP LIGHT MASKING TAPE COLLAR CUSHION Remove the adhesive backing before attaching. CUSHION Remove the adhesive backing before attaching. INNER HIGH MOUNT STOP LIGHT ISOPROPYL ALCOHOL Thoroughly clean the area where the rubber will be attached. 7 of 11

8 26. Route the high mount stop light harness as shown. 28. Route the high mount stop light harness as shown. HIGH MOUNT STOP LIGHT HARNESS HIGH MOUNT STOP LIGHT BASE GROMMET Insert into the hole. INNER HIGH MOUNT STOP LIGHT HARNESS HIGH MOUNT STOP LIGHT 27. Install the high mount stop light as shown. HIGH MOUNT STOP LIGHT HARNESS HIGH MOUNT STOP LIGHT BASE HIGH MOUNT STOP LIGHT BASE 29. Clean the surface of the area shown using isopropyl alcohol. ISOPROPYL ALCOHOL 5 mm SCREW HIGH MOUNT STOP LIGHT 8 of 11

9 30. Attach the cushion tape as shown. HIGH MOUNT STOP LIGHT HARNESS CUSHION TAPE Remove the adhesive backing before attaching. 32. Connect the high mount stop light harness and install the inner trunk lid to the trunk lid as shown. Confirm that any wire harness is not caught or too tight. SCREW TRUNK SUB HARNESS INNER 31. Perform step 19 to 22 on the trunk sub harness (sold separately) installation instructions. Install the trunk lid with care not to damage the part. 9 of 11

10 33. Store the terminal in the harness boot as shown. 34. Install the striker rods as shown. TRUNK SUB HARNESS SCREW HIGH MOUNT STOP LIGHT HARNESS REAR STRIKER ROD SCREW SIDE STRIKER ROD 35. Apply dish soap solution to the position shown. TRUNK RACK DISH SOAP SOLUTION Apply. 10 of 11

11 36. Install the trunk rack as shown. 6 mm BOLT 6 mm BOLT 38. Install the left rack top cover as shown. Repeat on the right side. LEFT RACK TOP COVER RUBBER TRUNK RACK <Back side> LEFT RACK TOP COVER TRUNK RACK TRUNK RACK 37. Install the high mount stop light as shown. 5 mm SCREW 39. Perform step 23 to 29 on the trunk sub harness (sold separately) installation instructions. HIGH MOUNT STOP LIGHT TRUNK RACK 11 of 11

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