DVD REAR SEAT VIDEO SYSTEM

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1 Read entire instructions thoroughly before starting. TOOLS REQUIRED: DVD REAR SEAT VIDEO SYSTEM MINIVANS WITH ROOF RAILS INSTALLATION INSTRUCTIONS Non-metal trim stick Phillips screwdriver T15, T20, T25 Screwdrivers Tape Measure Grease pencil Straight edge Sharp Utility Knife 8mm Deep well socket Socket wrench with long extension Metal wire routing tool CONTENTS: Item Qty. Description Headliner Bracket 2 4 T15 Screws 3 1 Overhead 4 1 Screen Console 5 4 Hex Flange Nuts 6 1 Extension 7 4 Tie Straps 8 1 DVD Player 9 1 Jumper 10 1 Power 11 1 Mercury Warning Label 12 8 Batteries 13 2 Headphones 14 1 DVD Remote 15 1 Operating Instructions 16 1 Installation Instructions K /13/04 Page 1 of 6

2 Overhead Storage Bin Sunvisor and Clip 1) Disconnect and isolate negative battery cable. A Interior Trim Panel and Component Removal: 2) Remove left (driver s side) A-pillar trim. 3) Disconnect and remove left sun visor (two T25 screws). A-Pillar Trim Overhead Console 4) Remove left sun visor clip (one T20 screw). 5) Disconnect and remove overhead console carefully to avoid damage to the headliner. 6) Disengage two side clips and remove front overhead storage bin from the roof rails, if equipped. Center Console Bezel Radio 7) Remove lower radio panel using a non-metal trim stick. 8) Disconnect and remove center console bezel. 9) Remove center console cubby bin. 10) Disconnect and remove the radio. Cubby Bin Lower Radio Panel Left Hand Drive Vehicles: 11a) Remove I/P knee bolster. Right Hand Drive Vehicles: 11b) Drop down and remove the glove box. 368mm Roof Rails B Install Screen Console Mounting Bracket: 1) Starting at front of roof rails, remove two rubber seals carefully by hand. 2) Measure back 368mm from the front of each roof rail and mark on both sides of the rails with a grease pencil. 3) Measure back 197mm and mark the rails again. 197mm To Front of Vehicle K /13/04 Page 2 of 6

3 Side-to-Side Trim-Out Lines 4) Using a straight edge and grease pencil, mark the headliner from side-to-side as shown for trim-out. Using a sharp utility knife, trim along these marks. 5) Push up on headliner as shown and trim front-torear at a 45 angle at each roof rail. 6) Carefully trim-out remainder of headliner and remove for mounting bracket access. 7) Remove four T15 screws from roof rails, if equipped. Front-to-Rear Trim-Outs To Front of Vehicle Headliner Bracket Headliner Bracket 8) Feed headliner bracket (Item 1) through trim-out in headliner as shown above. Make sure the four bracket mounting studs are facing downwards. Screws (4) 9) Align four holes in bracket with those in the roof rails. 10) Install four supplied T15 screws (Item 2) through holes in roof rails and into the bracket. K /13/04 Page 3 of 6

4 C Install Overhead and Screen Console: 1) Route black connector on overhead harness (Item 3) under headliner and across to overhead console. Black Connector CAUTION! Stay clear of airbag tether in the A-pillar and side curtain airbag in the headliner. 2) Continue to route harness connector rearward to screen console opening as shown. Overhead NOTE: The use of a metal wire routing tool may be needed. Screen Console 3) Plug and lock overhead harness connector into the screen console (Item 4). 4) Re-install rubber seals and front overhead storage bin, if equipped, to the roof rails. 5) Install screen console to headliner bracket with four supplied hex flange nuts (Item 5). Nuts (4) Left A-Pillar 6) Snap four in-line harness clips into existing holes in the left A-pillar. 7) Re-install left sun visor and clip. Overhead NOTE: Make sure the overhead harness remains clear of the visor/clip fasteners. 8) Re-install overhead console. K /13/04 Page 4 of 6

5 Overhead D Install Extension : 1) Hand feed white connector on extension harness (Item 6) down inside I/P keeping between left A-pillar and I/P top cover. NOTE: Keep harness away from any sharp edges, heat sources, or moving parts. 2) Plug white extension harness connector into white overhead harness connector. Snap the connector into existing hole in A-pillar. Left Hand Drive Vehicle Shown Extension Metal Knee Bolster Bracket Left Hand Drive Vehicles: 3a) Route black extension harness connector across the inside of metal knee bolster bracket and into radio opening. Right Hand Drive Vehicles: 3b) Route black extension harness connector across the inside of glove box opening and into radio opening. 4) Secure extension harness to I/P using four supplied tie straps (Item 7). Left Hand Drive Vehicle Shown 5) Route connector down to DVD player opening keeping behind the center console substrate. Extension 6) Plug connector into the DVD player (Item 8). DVD Player K /13/04 Page 5 of 6

6 Power E Install Power and DVD Player: 1) Plug jumper harness (Item 9) into power harness (Item 10). Jumper Switched Power Outlet DVD Player Radio 2) Disconnect the center console s switched (ignition) power outlet. Plug jumper harness connectors in between. Check the fuse box in engine compartment to determine that fuse is set to ignition (IGN) position. 3) Plug 16-way power harness connector into the DVD player (Item 8). 4) Install DVD player using two previously removed phillips screws. 5) Route power harness up to radio opening keeping behind the I/P sub-strate. 6) Plug 10-way power harness connector into radio. 7) Re-connect and re-install the radio. 8) Peel and stick mercury warning label (Item 11) to lower portion of forward facing surface on the left (driver s side) B-pillar. F Operation Test: 1) Re-connect the vehicle s battery. 2) Place supplied batteries (Item 12) into both headphones (Item 13) and DVD remote (Item 14). 3) Slowly remove plastic cover from the display screen. 4) Turn on ignition. Unit will power up. Insert a known good DVD. 5) Verify function of headphones and DVD remote Using supplied Operating Instructions (Item 15). 6) Place Operating Instructions in the vehicle s glove box. 7) Refer to vehicle Owner s Manual for headphone and rear seat video instructions. K /13/04 Page 6 of 6

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