Remote engine start INSTALLATION INSTRUCTIONS

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1 GENUINE Remote engine start INSTALLATION INSTRUCTIONS Thank you for purchasing a genuine Mazda accessory. Before removal and installation, be sure to thoroughly read these instructions. Please read the contents of this booklet in order to properly install and use the Remote engine start. Your safety depends on it. Keep these instructions with your vehicle records for future reference. There are several WARNING and sections in this booklet concerning safely when installing or removing the Remote engine start. Always read and follow them in order to prevent injuries, accidents, and possible damage to the vehicle. WARNING: Indicates a situation in which serious injury or death could result if the warning is ignored. : Indicates a situation in which bodily injury or damage to the vehicle could result if the caution is ignored. For areas indicating the tightening torque in this instruction manual, tighten to the specified torque using a torque wrench. For areas in which the tightening torque is indicated inside parentheses ( ), the tightening torque is indicated as a reference value, however tightening using a torque wrench is not necessary. Do not modify the Remote engine start. Do not install the Remote engine start in any way other than described in the following instructions. If in any doubt, please ask your Mazda dealer to install the accessory in order to prevent errors in installation. If you have any questions about the use of the accessory, ask your Mazda dealer for proper advice before using it. Mazda and its suppliers are not responsible for injuries, accidents, and damage to persons and property that arise from the failure of the dealer or installer to follow these instructions. To ensure safety and reliability of the work, installation, removal and disposal work must carried out by an Authorized Mazda Dealership. Be careful not to lose removed parts, and be sure that they are kept free from scratches, grease or other dirt. PART NAME: VEHICLE: PART NUMBER: WARNING Remote engine start MAZDA CX-5 C960 V7 620 (CONTOROLLER KIT) KB7W V7 630 (HARNESS KIT) [KD53 V7 629 A(Hood Switch)] NOTE To the dealer Please turn over these instructions to the customer after installation. To the customer Keep these instructions after installation. The instructions may be necessary for installing other optional parts or removal of this accessory. Should the vehicle or this accessory be resold, always leave these instructions with it for the next owner. When the remote engine start is removed, clear the remote engine start information programmed to the vehicle by following the clearing procedure for the advanced key in the workshop manual. In addition, after clearing, the advanced key has to be programmed again. 1 ZZ (ZZ )

2 1. PARTS Installation view (Sold separately) Hood switch (Only for vehicle without theft-deterrent or without i-eloop system) Harness (GND wire) Harness RES ECU 2

3 Parts list Note Verify that the kit includes all the following parts and that the parts are not dirty, scratched, or damaged. CONTOROLLER KIT (Part No. C960 V7 620) Part Part name Qty. Part Part name Qty. Part Part name Qty. Remote Start Transmitter (C960 V7 621) 1 RES ECU 1 Antenna 1 Owner's manual 1 HARNESS KIT (Part No. KB7W V7 630) Part Part name Qty. Part Part name Qty. Part Part name Qty. Harness 1 Double-sided adhesive tape 70 30mm 1 A-Pillar clip 1 Mount base 3 Electro tap (3M no.558) 1 Electro tap (3M no.560b) 1 Tie wrap(white) L=200mm 10 Tie wrap(black) L=200mm 8 Installation instructions 1 Installation inspection sheet 1 Registration Procedure of the controller 1 :Parts marked with a star mark are only used on vehicles without theft-deterrent or without i-eloop system. (Sold separately) * The following parts are also necessary for installation. Note These parts are not necessary for vehicles with the theft-deterrent or with i-eloop system because the hood switch is already equipped. Hood Switch (Part No. KD53 V7 629 A) Part Part name Qty. Part Part name Qty. Hood switch 1 Screw 1 3

4 2.BEFORE INSTALLATION REQUIRED TOOLS Socket wrench Torque wrench Tape-wrapped flathead screwdriver Nipper Pliers Scale Electrical vinyl tape Soft clean cloth Mat IPA (Isopropyl alcohol) Primer (3M Promoter-4298) WARNING When the negative battery is connected during operation, may cause electric shock or other personal injuries. Disconnect the negative cable before /installation. Before performing any work, park the vehicle on level ground, apply the parking brake securely, and then block the wheels. Be careful when handling drills and other sharp objects. If not handled properly, it could result in serious injury. When connecting/disconnecting connectors, grasp the connectors, not the wires. Otherwise a short, and an accident from poor contact or fire may occur. Make sure the connector is securely pressed in until a click sound is heard. Otherwise, a fire or other accident may occur due to an open circuit or poor contact. Secure the harness with the band (part included) so it doesn t dangle. If not, it may cause a short, accident, or fire. Do not pull the harness with excessive force. Doing so can cause a breakage or a short-related accident, as well as an electrical short or fire. Using improper tools may cause damage and/or broken parts. Use the correct tool for the job. Wrap protective tape around screwdrivers and fastener remover tools to prevent scratching the vehicle. Excessive length of tie wrap may interfere with other parts and cause damage. Put the removed parts and the parts in the kit on the protective sheet to prevent scratches. If there is dust, dirt or grease on the adhesion surface, the adhesive strength of the double-sided adhesive tape will splotch and adhesive power of the tape will be reduced. Wash and degrease the surface of the adhesion area before applying the double-sided adhesive tape. Be sure to wash interior and exterior parts using IPA (isopropyl alcohol). If tape or a mount base is re-adhered, the adhesive strength will be weakened. Before adhering, accurately determine the adhesion position. ADVICE Refer to the Workshop Manual for removal and installation of vehicle parts. 4

5 3.CONNECTION USING ELECTRO-TAP Branch connection procedure using electro tap(3m 558) Vehicle wiring harness Insert the vehicle wiring harness into the electro tap. 1. Fold the electro tap as shown in the figure and lock it. Vehicle wiring harness Lock Vehicle wiring harness Electro tap Lock Firmly engage the lock part until a click sound is heard. 2. Insert the harness to the end of the electro tap. 3. Firmly press the electro tap terminal using pliers. 4. Fold the electro tap in the direction of the arrow shown in the figure and lock it. Firmly press using pliers Harness Terminal Branch connection procedure using electro tap(3m 560B) Electro tap Terminal 2 1 Accessory part wiring harness 1. Completely insert the vehicle wiring harness, which is to be connected, into the guide groove. 2. Completely insert the accessory part wiring harness into the Guide groove Vehicle wiring harness guide groove. 3. Firmly press the electro tap terminal using pliers. 4. Fold the electro tap and firmly press it using pliers until it 3 Firmly press using pliers locks. Firmly engage the lock part until a click sound is heard. Pliers Lock 4 5

6 4.CONNECTION DIAGRAM Insert to empty terminal Only type A Only type B Figure shows connector viewed from harness side. 6

7 5.PART REMOVAL Be careful not to damage or lose any parts removed from the vehicle since they will be reused. Negative battery terminal Negative battery terminal disconnection 1. Set the selector lever to the P position. (AT vehicles only) WARNING When removing/installing the parts, park the vehicle on level ground and apply the side brake securely. Be sure to turn the ignition switch off, otherwise the vehicle can move, causing personal injury or vehicle damage. 2. Disconnect the negative battery terminal and wrap tape around it to insulate. WARNING If the negative battery terminal is connected while performing the work, it may cause electrocution or other personal injuries. Disconnect the negative battery terminal before removal/installation. Illustration indicates left side. (RH side identical) Inner panel Front scuff plate Tab A (2) (1) Area A Tightening torque : N m Front scuff plate removal 1. Hold area A shown in the figure, open the front scuff plate in the direction of arrow (1), and detach tab A of the front scuff plate from the inner panel while moving it in the direction of arrow (2). 2. Hold the shaded areas shown in the figure and detach tab B of the front scuff plate from the inner panel while moving the front scuff plate in the direction of arrow (3). (3) Front scuff plate Inner panel : Tab B 7

8 Illustration indicates left side. (RH side identical) Inner panel Front scuff plate Tab A (2) (1) Area A 3. Hold area A shown in the figure, open the front scuff plate in the direction of arrow (1), and detach tab A of the front scuff plate from the inner panel while moving it in the direction of arrow (2). 4. Hold the shaded areas shown in the figure and detach tab B of the front scuff plate from the inner panel while moving the front scuff plate in the direction of arrow (3). Front scuff plate (3) Inner panel : Tab B Illustration indicates left side. (RH side identical) (1) Front scuff plate 5. Hold the shaded areas shown in the figure and detach the clip from the inner panel while moving the front scuff plate in the direction of arrow (1). 6. Hold the shaded areas shown in the figure and detach the clip from the inner panel while moving the front scuff plate in the direction of arrow (2). 7. Pull out the pins and remove the front scuff plate. (2) Inner panel : Clip : 8

9 Illustration indicates left side. (RH side identical) Front side trim removal 1. Partially peel back the seaming welt. Seaming welt Illustration indicates left side. (RH side identical) 2. Remove the cap nut from the stud bolt. Front side trim Stud bolt Cap nut Illustration indicates left side. (RH side identical) Clip Stud bolt 3. Pull the front side trim out of the stud bolt. 4. Pull the front side trim in the direction of the arrow shown in the figure and remove it while detaching the clip. Clip Front side trim 9

10 Lower decoration panel Lower decoration panel removal 1. To prevent scratches or damage, apply protective tape to the position shown in the figure. Protective tape Lower decoration panel 2. Insert a remover tool into the position shown in the figure. Remover tool Lower decoration panel 3. Move the remover tool in the direction of the arrow shown in the figure and detach the clip. : Clip Remover tool : Clip Lower decoration panel 4. Move the lower decoration panel in the order of arrows (1), (2), (3), and (4) shown in the figure, and remove it while detaching the clips. 5. Disconnect the push button start connector. NOTE When replacing the lower decoration panel, remove the push button start. (4) (3) (2) (1) 10

11 Glove compartment Stay damper Hook Glove compartment removal 1. Pull the stay damper in the direction of the arrow shown in the figure and detach the hook. If the glove compartment is closed without the stay damper attached to the hook, the stay damper may become damaged. Verify that the stay damper is attached to the hook before closing the glove compartment. Stay damper Hook Hook Hook 2. Press both ends of the glove compartment in the directions of the arrows shown in the figure and detach the hooks. Glove compartment Passenger s side lower panel Passenger s side lower panel Glove compartment Hook 11

12 Hook 3. Lower the glove compartment in the direction of arrow (1) shown in the figure, pull it up in the direction of arrow (2), and remove it while detaching the hooks. (1) (2) Glove compartment Hook (1) Passenger s side lower panel Glove compartment (2) 12

13 Hook Pin Pin Hook Dashboard under cover removal 1. With the end of the hook pressed in the direction of arrow (1) shown in the figure, pull (2) (3) (2) the dashboard under cover in the direction of arrows (2) and detach the hooks and pins. 2. Pull the dashboard under cover in the Guide Dashboard under cover direction of arrow (3) shown in the figure and remove it while releasing the guide. When detaching the hooks and pins, if the dashboard under cover is pulled downward forcefully, the guide may become damaged. Be careful not to damage the guide when detaching the hooks and pins. (1) End of hook (2) Guide Hook Pin Hook Pin Passenger s side lower panel [Passenger s side] 1. Partially peel back the seaming welt. Seaming welt 13

14 Screw Screw 2. Remove the bolts. 3. Remove the screws. Bolt Passenger s side lower panel Bolt (3) (2) (1) 4. Move the passenger s side lower panel in the order of arrows (1), (2), (3), and (4) shown in the figure, and remove it while detaching the hook, clips, pins, tab, and guide. (4) Passenger s side lower panel Dashboard : Hook Dashboard Dashboard : Clip : Pin Dashboard : Tab : Guide 14

15 Illustration indicates left side. (RH side identical) A-pillar trim removal 1. Partially peel back the seaming welt. A-pillar trim Seaming welt Illustration indicates left side. (RH side identical) R Grommet 2. Hold the shaded areas of the A-pillar trim shown in the figure, pull it in the direction of the arrow, and detach clips A and B. R Clip B Clip A Clip B Clip A A-pillar 15

16 Illustration indicates left side. (RH side identical) 3. Cut the lead wire connecting clip B and the grommet using a nipper. R Grommet Nipper R Clip B Lead wire Clip B A-pillar Illustration indicates left side. (RH side identical) 4. Pull the A-pillar trim in the direction of the arrow shown in the figure and remove it while detaching the guides. 5. Disconnect the tweeter connector. (With tweeter) Guide A-pillar 16

17 Illustration indicates left side. (RH side identical) 6. Insert a tape-wrapped flathead screwdriver into the position shown in the figure, move it in the direction of the arrow, and detach the hook. R Grommet Front pillar inner panel Hook Tape-wrapped flathead screwdriver Tape-wrapped flathead screwdriver R Grommet Illustration indicates left side. (RH side identical) R Grommet (2) (1) 7. Insert the tape-wrapped flathead screwdriver into the position shown in the figure, and while moving it in the direction of arrow (1) to detach the hook, pull the grommet in the direction of arrow (2) and remove it from the front pillar inner panel. R Grommet Tape-wrapped flathead screwdriver Tape-wrapped flathead screwdriver (2) Hook (1) Front pillar inner panel 17

18 6. HOOD SWITCH INSTALLATION Note This procedure is not necessary for vehicles with Theft-deterrent System because the hood switch is already installed. Fasteners 1. Remove 2 Fasteners from the Upper Seal board. 2. Remove the Upper Seal board. Upper Seal board 3. Remove Hood latch cover by using a tape-wrapped flat head screwdriver to detach the 2 tabs. Hood Latch Cover Tab Flat head screwdriver insertion slot. (1) (2) Bolts 4. Remove 2 Bolts from the Fresh air duct.. Bolt tightening torque: N m ( ft lbf) Fresh air duct 18

19 Main fuse cover 5. Detach 2 Tabs from the Main fuse cover and lift from the rear to remove it. Hood Latch 6. Install the Hood switch to the hood latch and secure it using the supplied screw. Screw Hood Switch Do not let hood switch harness make contact with bolt Hood latch 7. Hook the Hood switch harness to the hood latch and secure it using a wire tie (black). 8. Install tie wrap (Black) to the mount bases and temporarily tighten the hood switch harness at two locations. Clean attachment surface using isopropyl alcohol and cleaning towel. Hood switch harness Bolt Mount bases 2P Tie wraps (Black) 3P Place the tightening part of the tie wrap (Black) downward and secure. Otherwise, it may not be possible to re-install the seat plate. Fresh Air Duct Tightening part Tightening part 9. Lift the Fresh air duct to route the Hood switch harness underneath as shown. Hood Switch Harness 19

20 Pass behind Vehicle Wiring Harness Wire Tie (Black) Hood switch harness 10. Apply the mount base to the shroud panel and secure the hood switch harness with a tie wrap (Black). Clean attachment surface using isopropyl alcohol and cleaning towel. 11. Route the hood switch harness along the vehicle wiring harness and secure it with 1 wire tie (black) Secure the hood switch harness on the vehicle wiring harness so that the hood switch harness does not contact the vehicle edge. Align to Shroud Panel and affix. Mount bases 1P Tie wrap (Black) 2P Vehicle Wiring Harness 12. Route the hood switch harness along the vehicle wiring harness and secure it with 1 wire tie (black). Hood Switch Harness Tie wrap (Black) 1P Hood Switch Harness 13. Route the hood switch harness along the vehicle wiring harness and secure it with 1 wire tie (black). Pass behind Vehicle wiring harness. Tie wrap (Black) 1P 20

21 Vehicle wiring harness18 pin connector Hood switch harness (White) <Terminal insertion procedure> Retainer Terminal (a) Remove retainer (b) Insert terminal [Vehicle wiring harness 18 pin connector] (Connector viewed from wiring harness side) Insert hood switch harness (White) terminal to empty terminal N. Type A Vehicle wiring harness18 pin connector [Vehicle wiring harness 18 pin connector] (Connector viewed from wiring harness side) Type B Terminal: A (Black) Hood switch harness (Black) Vehicle wiring harness12 pin connector [Vehicle wiring harness 18 pin connector] (Connector viewed from wiring harness side) Terminal: A (Black) Hood switch harness (Black) Hood switch harness Insert Terminal Hood switch harness (White) Insert Terminal Hood switch harness (Black) Electro tap and electrical vinyl tape Terminal (c) Reinstall retainer 14. Insert the hood switch harness (white) terminal to the empty terminal of the vehicle wiring harness 18 pin connector (terminal N). When connecting a terminal to a connector, always refer to the following, <Terminal insertion procedure>. Connect the harness terminal to the specified signal line because a system or vehicle malfunction may occur if it is connected incorrectly. Vehicles with wiring harness 18 pin terminal A (black) shown in figure (Type A) Note If there is no vehicle wiring harness (Black) in the specified position (Type A), do not perform Step 17, skip to Step Branch connect the hood switch harness (Black) to the vehicle wiring harness 18 pin connector (terminal A (Black)) using an electro tap(3m 558), and wrap the electro tap using electrical tape. Vehicles with wiring harness 12 pin terminal B (black) shown in figure (Type B) 16. Branch connect the hood switch harness (Black) to the vehicle wiring harness 12 pin connector (terminal B (Black)) using an electro tap(3m 560B), and wrap the electro tap using electrical tape. Please note caution for step above. Connect the electro tap to the specified signal line because a system or vehicle malfunction may occur if it is connected incorrectly. For branch connection procedure using electro tap, refer to [4. CONNECTION USING ELECTRO TAP] on page Route the hood switch harness along the vehicle wiring harness and secure it with 1 wire tie (black). Vehicle wiring harness Tie wrap (Black) 1P 21

22 7.PREPARATION FOR REMOTE ENGINE START INSTALLATION Double-sided adhesive tape 1. Degrease the RES ECU using primer, and affix double-sided adhesive tape. RES ECU Always apply the double-sided adhesive tape to the underside of the control unit. (opposite to side on which label is adhered) Use 3M Promoter-4298 for primer. When degreasing using primer, only apply primer to the degreased area to prevent other parts from becoming discolored. After degreasing using primer, let it dry for 1 min. or more. Affix double-sided adhesive tape firmly. 22

23 8.REMOTE ENGINE START INSTALLATION 1. Degrease the RES ECU installation position using IPA, and affix double-sided adhesive tape of the RES ECU. RES ECU attachment position RES ECU 12 pin connector side RES ECU INSTALLATION OF THE HARNESS 1 Secure the antenna harness to the vehicle wiring harness using tie wraps. Vehicle wiring harness Antenna harness To ➁ Tie wraps 4P When securing the antenna harness to the vehicle wiring harness, do not secure them with the sunroof drain hose using a tie wrap (white) [Vehicles with sunroof only]. 23

24 ➁ Connect the harness to the vehicle wiring harness. Secure the harness to the vehicle wiring harness and dashboard member using a tie wraps. Secure the harness to bracket using a tie wrap. Connect the antenna harness and harness to the RES ECU. Harness 12 pin connector Fuse Dashboard member Bracket Antenna harness To ➁ Harness To 3 From 1 Vehicle wiring harness To 4 Tie wraps 3P 24

25 ➂ Secure the fuse to the vehicle wiring harness using a tie wrap. Secure the harness and harness (GND wire) to the dashboard member using a tie wrap. Harness From ➁ Harness (GND wire) Dashboard member Tighten together with bolt Harness 8 pin connector Vehicle wiring harness 8 pin Connector (Option) Fuse Vehicle wiring harness Bolt tightening torque : N m Tie wraps 2P 4 Bundle the excess length of the antenna harness, and secure it together with the harness to the vehicle wiring harness using a tie wrap at one point. Antenna harness Antenna harness excess length From ➁ Vehicle wiring harness Tie wrap 1P 25

26 9.OPERATION CHECK 1. Register the controller (= RES ECU) with reference to the attached sheets "GENUINE REMOTE ENGINE START Parts No. C960 V7 620 Registration Procedure Of the Controller". 2. Perform the Engine start operation with the remote control, and verify the vehicle engine is started. 3. If Steps 1 to 2 cannot be completed successfully, refer to the "Troubleshooting manual" issued by Mazda. The troubleshooting manual is posted on the site for servicing personnel. 26

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