FRONT BUMPER COMPONENTS. Front Bumper Side. Mounting Bracket RH. Front Bumper. Reinforcement. Front Bumper Side. Mounting Bracket LH
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- Moses Potter
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1 761 FRONT BUMPER FRONT BUMPER COMPONENTS 760HX02 Front Bumper Side Mounting Bracket RH Front Bumper Reinforcement 36 (367, 27) Front Bumper Side Mounting Bracket LH 36 (367, 27) 5.0 (51, 44 in. lbf) Front Bumper Energy Absorber Radiator Grille Subassy Front Bumper Cover w/ Fog Light Front Bumper Hole Cover RH Front Fog Light Unit RH w/ Front Spoiler x 4 Retainer w/ Fog Light Front Fog Light Unit LH w/ Front Spoiler x 4 Retainer Front RH Spoiler Subassy Front Bumper Hole Cover LH Front LH Spoiler Subassy N m (kgf cm, ft lbf) : Specified torque B
2 762 REPLACEMENT FRONT BUMPER Installation is in the reverse order of the removal. But the installation is indicated only when it has a point. 760HY02 1. REMOVE RADIATOR GRILLE SUBASSY (a) Remove the 2 bolts and clip. (b) Using a screwdriver, remove the radiator grille. Tape the screwdriver tip before use. B59104 Hook 2. REMOVE FRONT BUMPER COVER (a) Remove the 6 screws and 2 clips. (b) Disengage the hook, and remove the front bumper cover. (c) w/ Fog light: Disconnect the fog light connectors. 3. REMOVE FRONT BUMPER ENERGY ABSORBER B REMOVE FRONT BUMPER REINFORCEMENT (a) Disconnect the wire harness clamp. (b) Remove the 4 nuts and front bumper reinforcement. B REMOVE FRONT BUMPER SIDE MOUNTING BRACKET LH 6. REMOVE FRONT BUMPER SIDE MOUNTING BRACKET RH 7. REMOVE FRONT LH SPOILER SUBASSY (W/ FRONT SPOILER) (a) Remove the screw and 4 retainers. (b) Disengage the clip and front LH spoiler. (c) Employ the same manner described above to the other side. 8. REMOVE FRONT RH SPOILER SUBASSY (W/ FRONT SPOILER) 9. REMOVE FOG LIGHT UNIT LH (W/ FOG LIGHT) (a) Remove the nut and fog light unit. (b) Employ the same manner described above to the other side. 10. REMOVE FOG LIGHT UNIT RH (W/ FOG LIGHT) 11. REMOVE FRONT BUMPER HOLE COVER LH (W/O FOG LIGHT) 12. REMOVE FRONT BUMPER HOLE COVER RH (W/O FOG LIGHT) 1857
3 FRONT BUMPER INSTALL FRONT BUMPER REINFORCEMENT (a) Install the front bumper reinforcement with the 4 nuts. Torque: 36 N m (367 kgf cm, 27 ft lbf) B INSTALL RADIATOR GRILLE SUBASSY (a) Install the radiator grille with the 2 bolts and clip. Torque: 5.0 N m (51 kgf cm, 44 in. lbf) B
4 764 REAR BUMPER REAR BUMPER COMPONENTS 760HZ02 Luggage Compartment Trim Cover Inner RH Rear Bumper Side Seal LH Luggage Compartment Trim Cover Inner LH 5.5 (56, 49 in. lbf) Spare Wheel Cover Assy Rear Bumper Side Seal RH Rear Bumper Arm LH Rear Bumper Arm RH 36 (367, 27) Rear Floor Finish Plate 36 (367, 27) Rear Bumper Reinforcement No. 1 Rear Bumper Reinforcement No (367, 27) Rear Bumper Energy Absorber Bumper Mounting Set Bolt No. 1 Rear Bumper Cover w/ Rear Spoiler x 5 Retainer x 5 Retainer Rear No. 2 Spoiler Subassy Rear No. 1 Spoiler Subassy N m (kgf cm, ft lbf) : Specified torque B
5 REPLACEMENT REAR BUMPER Installation is in the reverse order of the removal. But the installation is indicated only when it has a point. 1. REMOVE SPARE WHEEL COVER ASSY I REMOVE REAR FLOOR FINISH PLATE (a) Remove the 3 clips. (b) Using a moulding remover, remove the rear floor finish plate. B59106 B REMOVE LUGGAGE COMPARTMENT TRIM COVER INNER LH (a) Remove the 4 clips and the luggage compartment trim cover. (b) Employ the same manner described above to the other side. 4. REMOVE LUGGAGE COMPARTMENT TRIM COVER INNER RH B DISCONNECT REAR BUMPER SIDE SEAL LH (a) Remove the clip and a part of the rear bumper side seal, as shown in the illustration. Do not remove the lower side clip. (b) Employ the same manner described above to the other side. 6. DISCONNECT REAR BUMPER SIDE SEAL RH 7. REMOVE REAR BUMPER COVER (a) Remove the 4 nuts. B
6 766 REAR BUMPER (b) (c) Remove the 2 screws and 6 clips. Disengage the hook, and remove the rear bumper cover. Hook B REMOVE REAR BUMPER ENERGY ABSORBER 9. REMOVE REAR BUMPER REINFORCEMENT NO.2 (a) Remove the rear bumper reinforcement No. 2 from the rear bumper energy absorber. 10. REMOVE REAR NO.2 SPOILER SUBASSY (W/ REAR SPOILER) (a) Remove the 5 retainers, screw and the rear spoiler. (b) Employ the same manner described above to the other side. 11. REMOVE REAR NO.1 SPOILER SUBASSY (W/ REAR SPOILER) 12. REMOVE BUMPER MOULDING SET BOLT NO REMOVE REAR BUMPER REINFORCEMENT NO.1 (a) Remove the 4 nuts and rear bumper reinforcement No REMOVE REAR BUMPER ARM LH (a) Remove the 3 bolts and rear bumper arm. (b) Employ the same manner described above to the other side. 15. REMOVE REAR BUMPER ARM RH 16. INSTALL REAR BUMPER ARM LH (a) Install the rear bumper arm with the 3 bolts. Torque: 36 N m (367 kgf cm, 27 ft lbf) (b) Employ the same manner described above to the other side. 17. INSTALL REAR BUMPER ARM RH 18. INSTALL REAR BUMPER REINFORCEMENT NO.1 (a) Install the rear bumper reinforcement No. 1 with the 4 nuts. Torque: 36 N m (367 kgf cm, 27 ft lbf) 19. INSTALL REAR BUMPER COVER (a) Install the rear bumper cover with the 2 screws, 8 clips and 4 nuts. Torque: 5.5 N m (56 kgf cm, 49 in. lbf) for nuts 1861
7 REAR SPOILER REPLACEMENT REAR SPOILER Installation is in the reverse order of the removal. But the installation is indicated only when it has a point. 1. REMOVE LUGGAGE COMPARTMENT DOOR COVER 2. REMOVE REAR SPOILER (a) Remove the 2 screws. (b) Disconnect the wire harness connector. (c) Put protective tape. (d) Using a heat light, heat the spoiler to C ( F). (e) Tie both piano wire ends to a wooden block or a similar object I102 Protective Tape (f) Scrape the spoiler protector off by pulling the piano wire as shown in the illustration. If reusing the rear spoiler, take care not to damage the rear spoiler. Do not damage the body and wire harness. B59776 B59775 (g) Remove the 2 clips, wire harness grommet and rear spoiler. 3. REMOVE CENTER STOP LAMP ASSY (a) Remove the 2 bolts and the center stop lamp assembly. 4. INSTALL REAR SPOILER (a) Using a heat light, heat the body mounting surface to C ( F). Do not heat the body excessively. (b) Remove the protective tape from the body. (c) Wipe off the stains with cleaner. (d) Clean the rear spoiler (if reusing the rear spoiler). (1) Using a heat light, heat the rear spoiler to C ( F). Do not heat the rear spoiler excessively. (2) Remove the rear spoiler protector from the rear spoiler. (3) Wipe off the stains with cleaner. 1862
8 768 REAR SPOILER Rear Spoiler Protector RH Rear Spoiler Protector LH (4) Install 4 new rear spoiler protectors to the rear spoiler as shown in the illustration. Rear Spoiler Side Protector RH Rear Spoiler Side Protector LH B
9 NAME PLATE 769 NAME PLATE REPLACEMENT 760HU Luggage Compartment Door Name Plate No. 1 2 Luggage Compartment Door Name Plate No (0.65) 83.4 (3.28) 15.4 (0.61) End of R shape 14.8 (0.58) 3 4 Luggage Compartment Door Plate No. 4 End of R shape 13.6 (0.54) End of R shape 14 (0.55) 20.3 (0.80) 15.8 (0.62) mm (in.) B
10 7610 OUT SIDE MOULDING REPLACEMENT Use the same procedures for the RH side and LH side. OUTSIDE MOULDING 7610C02 Protective Tape B REMOVE OUTSIDE MOULDING (a) Put protective tape around the moulding. (b) Insert a piano wire between the vehicle body and moulding. (c) Tie objects that can serve as handles (for example, wooden blocks) to all wire ends. (d) Pull the piano wire and scrape off the doublesided tape that holds the moulding to the vehicle body. If reusing the moulding, take care not to damage the moulding. Becareful not to damage the body. (e) Remove the moulding. 2. INSTALL OUTSIDE MOULDING LH (a) Using a heat light, heat the body. Heating temperature: 40 to 60 C (104 to 140 F) Do not heat the body excessively. (b) Remove the doublesided tape from the body. (c) Wipe off the stains with cleaner. (d) Clean the moulding (if reusing). (1) Using a heat light, heat the body. Heating temperature: 20 to 30 C (68 to 86 F) Do not heat the moulding excessively. (2) Remove the doublesided tape from the moulding. (3) Wipe off the stains with cleaner. (4) Apply new adhesive tape to the moulding as shown in the illustration. Doublesided Tape B
11 OUTSIDE MOULDING 7611 (e) Using a heat light, heat the body and moulding. Heating temperature: Item Body Moulding 1.5 (0.059) 2.6 (0.10) Temperature 40 to 60 C (104 to 140 F) 20 to 30 C (68 to 86 F) Do not heat the body and moulding excessively. (f) Remove the peeling paper from the doublesided tape on the moulding face. When the peeling paper is removed, take care that no dirt or dust contaminates the adhesive. (g) Affix the moulding to the body, as shown in the illustration. Do not apply excessive force onto the moulding. Use steady pressure with your thumbs. 26 (1.02) 66 (2.60) 300 (11.81) 26 (1.02) 190 (7.48) 223 (8.78) 233 (9.17) 240 (9.45) mm (in.) B
12 7612 FRONT DOOR BELT MOULDING ASSY LH FRONT DOOR BELT MOULDING ASSY LH REPLACEMENT The installation procedures are the removal procedures in reverse order. Use the same procedures for the RH side and LH side. 1. REMOVE FRONT ARMREST ASSY LH (See page 757) 2. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSY (W/ POWER WINDOW) (See page 757) 3. REMOVE FRONT ARMREST BASE PANEL UPPER LH (W/O POWER WINDOW) (See page 757) 4. REMOVE FRONT DOOR WINDOW REGULATOR HANDLE ASSY (W/O POWER WINDOW) (See page 757) 5. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH (See page 757) 6. REMOVE FRONT DOOR TRIM BOARD SUBASSY LH (See page 757) 760I REMOVE FRONT DOOR BELT MOULDING ASSY LH (a) Put protective tape under the weatherstrip. (b) Using a moulding remover, pry out the weatherstrip as shown in the illustration. Tape the moulding remover tip before use. Tape Tape Moulding Remover B
13 REAR DOOR BELT MOULDING ASSY LH REAR DOOR BELT MOULDING ASSY LH REPLACEMENT The installation procedures are the removal procedures in reverse order. Use the same procedures for the RH side and LH side. 1. REMOVE REAR ARMREST ASSY LH (See page 7520) 2. REMOVE POWER WINDOW REGULATOR SWITCH ASSY REAR (W/ POWER WINDOW) (See page 7520) 3. REMOVE REAR DOOR WINDOW REGULATOR HANDLE ASSY (W/O POWER WINDOW) (See page 7520) 4. REMOVE REAR DOOR TRIM BOARD SUBASSY LH (See page 7520) I REMOVE REAR DOOR BELT MOULDING ASSY LH (a) Put protective tape under the weatherstrip. (b) Using a moulding remover, pry out the weatherstrip as shown in the illustration. Tape the moulding remover tip before use. Tape Tape Moulding Remover B
14 7614 BODY ROCKER PANEL MOULDING LH REPLACEMENT Use the same procedures for the RH side and LH side. BODY ROCKER PANEL MOULDING LH 760I REMOVE BODY ROCKER PANEL MOULDING LH (a) Remove the 8 retainers. (b) Using a screwdriver, remove the moulding. Tape the screwdriver tip before use. (c) Remove the 7 clips from the moulding. Retainer B59781 New 2. INSTALL BODY ROCKER PANEL MOULDING LH (a) Install the moulding with 7 new clips. (b) Install the 8 retainer to the moulding. Retainer B
15 SIDE MUDGUARD SUBASSY LH REPLACEMENT Use the same procedures for the RH side and LH side. SIDE MUDGUARD SUBASSY LH I REMOVE SIDE MUDGUARD SUBASSY LH (a) Using a clip remover, remove the 8 retainers and 9 clips. (b) Using a moulding remover, remove the mudguard. Retainer B59782 New 2. INSTALL SIDE MUDGUARD SUBASSY LH (a) Install the mudguard with 9 new clips. (b) Install the 8 retainers to the mudguard. Retainer B
16 7616 LUGGAGE COMPARTMENT DOOR GARNISH OUTSIDE LUGGAGE COMPARTMENT DOOR GARNISH OUTSIDE REPLACEMENT The installation procedures are the removal procedures in reverse order. However, only installation procedures requiring additional information are included. 1. REMOVE LUGGAGE COMPARTMENT LOCK CYLINDER & KEY SET (a) Remove the 2 nuts and luggage compartment lock cylinder. 760I REMOVE LUGGAGE COMPARTMENT DOOR GARNISH OUTSIDE (a) Remove the nut. (b) Remove the 4 clips and garnish. B INSTALL SYMBOL EMBLEM (a) Using white gasoline, clean the garnish installation surface. (b) Using a heat light, heat the garnish and emblem to 20 to 30 C (68 to 86 F). Do not heat the garnish and emblem excessively. (c) Install the emblem with the 4 clips. 1871
17 ROOF DRIP SIDE FINISH MOULDING CENTER LH ROOF DRIP SIDE FINISH MOULDING CENTER LH REPLACEMENT 7617 Use the same procedures for the RH side and LH side. The installation procedures are the removal procedures in reverse order. However, only installation procedures requiring additional information are included. 760I202 Tape B REMOVE ROOF DRIP SIDE FINISH MOULDING CENTER LH (a) Apply protective tape onto the circumference of the moulding for protection. (b) Using a remover for the roof moulding, release the engagements of the clips both in the front and rear ends of the moulding. Then remove the moulding. Do not remove the clips. If clips are damaged during removal or removed accidentally, replace them. Front Side 15 (0.59) 2. INSTALL ROOF DRIP SIDE FINISH MOULDING CLIP NO.1 Step 2 should be performed only when replacing the clips. (a) Remove the doublesided tape that remains on the mounting surface of the body, and then clean the surface with white gasoline. (b) Using a heat light, heat the clip installation surfaces of the body. Heating temperature: Rear Side 17 (0.67) mm (in.) B59795 Item Body Moulding Temperature 40 to 60 C (104 to 140 F) 20 to 30 C (68 to 86 F) Do not heat the body and moulding excessively. (c) Set new clips in the positions as shown in the illustration, and pressfit those clips by hand to install them. s for the roof drip side finish moulding are supply parts. (d) After pressfitting the clips, wait at last 30 minutes. Then install the moulding. Initial hardening time: 30 minutes Prefect hardening time: 24 hours 1872
18 7618 ROOF HEADLINING ASSY ROOF HEADLINING ASSY COMPONENTS 760HV02 Front Door Opening Trim RH Front Pillar Garnish RH Center Pillar Garnish RH Rear Door Opening Trim RH Roof Side Garnish Inner RH Fixed Type Rear Seat Rear Seat Side Cover RH Package Tray Trim Panel Assy Front Door Scuff Plate RH Center Pillar Garnish Lower RH Sholder Anchor Cover Cap Rear Door Scuff Plate RH 41.2 (420, 30) Center Pillar Garnish LH Separated Type Rear Seat Room Partition Board RH Roof Side Garnish Inner LH Rear Door Opening Trim LH 41.2 (420, 30) Cowl Side Trim Board RH Room Partition Board LH Front Pillar Garnish LH Front Door Opening Trim LH Rear Seat Side Cover LH Rear Door Scuff Plate LH Center Pillar Garnish Lower LH Room Partition Board LH Cowl Side Trim Board LH Front Door Scuff Plate LH N m (kgf cm ft lbf) : Specified torque B
19 ROOF HEADLINING ASSY 7619 w/ Sliding Roof Assist Grip Subassy Assist Grip Subassy Roof Headlining Assy RH Visor Assy Assist Grip Subassy Visor Holder LH Visor Assy Lamp Lens and Cover Assist Grip Subassy Sun Roof Opening Trim Moulding Room Lamp Assy No.1 Lens Cover Map Lamp Assy B
20 7620 ROOF HEADLINING ASSY w/o Sliding Roof Assist Grip Subassy Assist Grip Subassy Roof Headlining Assy RH Visor Assy LH Visor Assy Assist Grip Subassy Visor Holder Room lamp Assy No.1 Lens Cover B
21 ROOF HEADLINING ASSY 7621 REPLACEMENT 760HW02 1. REMOVE FRONT DOOR SCUFF PLATE RH (a) Using a screwdriver, remove the front door scuff plate RH. Tape the screwdriver tip before use. 2. REMOVE FRONT DOOR SCUFF PLATE LH B REMOVE REAR DOOR SCUFF PLATE RH (a) Using a screwdriver, remove the rear door scuff plate RH. Tape the screwdriver tip before use. (b) Employ the same manner described above to the other side. 4. REMOVE REAR DOOR SCUFF PLATE LH B REMOVE COWL SIDE TRIM BOARD RH (a) Remove the clip. (b) Using a screwdriver, remove the cowl side trim board RH. Tape the screwdriver tip before use. (c) Employ the same manner described above to the other side. 6. REMOVE COWL SIDE TRIM BOARD LH B REMOVE FRONT DOOR OPENING TRIM RH 8. REMOVE FRONT DOOR OPENING TRIM LH 9. REMOVE REAR DOOR OPENING TRIM RH 10. REMOVE REAR DOOR OPENING TRIM LH 11. REMOVE CENTER PILLAR GARNISH LOWER RH (a) Pull the center pillar garnish lower RH upward to remove it. (b) Employ the same manner described above to the other side. 12. REMOVE CENTER PILLAR GARNISH LOWER LH B
22 7622 ROOF HEADLINING ASSY 13. REMOVE CENTER PILLAR GARNISH RH (a) Using a screwdriver, remove the shoulder anchor cover cap. Tape the screwdriver tip before use. (b) Remove the bolt and front seat outer belt shoulder anchor. (c) Remove the bolt and front seat outer belt floor anchor. B55754 (d) Using a screwdriver, remove the center pillar upper garnish RH. Tape the screwdriver tip before use. (e) Employ the same manner described above to the other side. 14. REMOVE CENTER PILLAR GARNISH LH B REMOVE REAR SEAT CUSHION ASSEMBLY (See page 726, 728) 16. REMOVE REAR SEAT BACK ASSY (FIXED TYPE REAR SEAT) (See page 728) 17. REMOVE REAR SEAT BACK ASSY (SEPARATED TYPE REAR SEAT) (See page 726) B REMOVE REAR SEAT SIDE COVER RH (FIXED TYPE REAR SEAT) (a) Using a screwdriver, remove the rear seat side cover RH. Tape the screwdriver tip before use. (b) Employ the same manner described above to the other side. 19. REMOVE REAR SEAT SIDE GARNISH LH (FIXED TYPE REAR SEAT) Builtin B REMOVE ROOM PARTITION BOARD LH (SEPARATED TYPE REAR SEAT) (a) Remove the 2 clips and 2 builtin clips room partition board LH. 21. REMOVE ROOM PARTITION BOARD RH (SEPARATED TYPE REAR SEAT) (a) Remove the clip and 2 builtin clips room partition board RH. 1877
23 ROOF HEADLINING ASSY REMOVE ROOF SIDE GARNISH INNER RH (a) Using a screwdriver, remove the roof side garnish inner RH. Tape the screwdriver tip before use. (b) Employ the same manner described above to the other side. 23. REMOVE ROOF SIDE GARNISH INNER LH B REMOVE PACKAGE TRAY TRIM PANEL ASSY (a) Using a clip remover, remove the 7 clips. (b) Pull out the belt from the slit and then remove the package tray trim panel assembly. B REMOVE FRONT PILLAR GARNISH RH (a) Using a screwdriver, remove the front pillar garnish RH. Tape the screwdriver tip before use. (b) Employ the same manner described above to the other side. 26. REMOVE FRONT PILLAR GARNISH LH B REMOVE RH VISOR ASSY (a) Remove the 2 screws and RH visor assembly. 28. REMOVE LH VISOR ASSY B
24 7624 ROOF HEADLINING ASSY 29. REMOVE MAP LAMP ASSY (W/ SLIDING ROOF) (a) Remove the screw. (b) Using a screwdriver, remove the map lamp lens and cover. Tape the screwdriver tip before use. (c) Remove the screw. (d) Using a screwdriver, remove the glove box lamp assembly. Tape the screwdriver tip before use. B REMOVE ROOM LAMP ASSY NO.1 (a) Using a screwdriver, remove the lens cover. (b) Using a screwdriver, remove the room lamp assembly No.1 as shown in the illustration. B REMOVE ASSIST GRIP SUBASSY (a) Using a screwdriver, remove the 2 assist grip covers. (b) Remove the 2 screws and assist grip subassy. B
25 ROOF HEADLINING ASSY REMOVE VISOR HOLDER (a) Remove the holder of the sun visor by turning it counterclockwise. B REMOVE SUN ROOF OPENING TRIM MOULDING (W/ SLIDING ROOF) w/ Sliding Roof 34. REMOVE ROOF HEADLINING ASSY (a) Remove the 3 clips and roof headlining assembly. w/o Sliding Roof B59278 B59273 B
26 7626 ROOF HEADLINING ASSY w/ Sliding Roof w/o Sliding Roof Tape 35. INSTALL ROOF HEADLINING ASSY (a) Align the markings, and then install the wire harness with tape. Be careful for dirt or foreign objects not to stick to the adhered part when peeling off the doublestick tape. (b) Attach the roof wire harness across the adhered part. Roof wire harness should be attached securely. (c) Install the 3 clips. Tape B59275 B59274 B INSTALL ROOM PARTITION BOARD RH (SEPARATED TYPE REAR SEAT) 37. INSTALL ROOM PARTITION BOARD LH (SEPARATED TYPE REAR SEAT) 38. INSTALL REAR SEAT SIDE COVER RH (FIXED TYPE REAR SEAT) 39. INSTALL REAR SEAT SIDE GARNISH LH (FIXED TYPE REAR SEAT) 40. INSTALL REAR SEAT BACK ASSY (FIXED TYPE REAR SEAT) (See page 728) 41. INSTALL REAR SEAT BACK ASSY (SEPARATED TYPE REAR SEAT) (See page 726) 1881
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