Electronic Service Manuals

Transcription

1 lectronic Service Manuals This electronic document is provided as a service to our customers. We do not create the contents of the information contained in this document. Should you have detailed questions pertaining to the information contained in this document, you may contact Michco, or the manufacturer which provided the original information in this electronic deliverable. Michco s only part in this electronic deliverable was the electronic assembly process. You may contact Michco through the following methods: Phone (517) or (800) MI, OH, IN only 2011 N. High St. -- Lansing, Michigan Fax: (517) mail: CustServ@Michco.com Web site: Parts Web site: Order Parts on Line at: Directly to Parts & Service: By mail: Shop@Michco.com By Fax: (517) By Voice: Use numbers above. Serving the Cleaning Industry Since 1922 Notice: All copyrighted material remains property of original owners, all trademarks are property of respective owners. Manuals are subject to Manufacturer s reproduction limitations. Originals or reproductions were provided by manufacturers through a request. We make no warranty as to the correctness of information provided in this document and you assume all risk.

2 Advenger BR 600S, 650S, 700S, 800S PARTS LIST Advance MODLS (2400D), (2600D), (2810D), (3210D), (2400C), (2600C), (2810C), (3210C) Nilfisk MODLS (600S), (650S)(obs.) (700S), (800S), (600SC), (650SC)(obs.), (700SC), (800SC) 1/03 revised 2/05 BOOK SCTION

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4 03-1 TABL OF CONTNTS 05-2 BOOK 1 DSCRIPTION PLAN Chassis System Decal System Drive & Brake Pedal Assemblies lectrical Panel Assembly Front Wheel Assembly Recovery System Scrub System-Cylindrical Scrub System-Disk Skirt Assemblies-Cylindrical Skirt Assemblies-Disk (Before TSBUS ) Skirt Assemblies-Disk (After TSBUS ) Solution System Squeegee Assembly Squeegee System Steering Column Assembly Optional Light Kits Dual Vac Motor Kit Scrub-N-Vac Tool Kit Vacuum Wand Caddy Kit On-Board Charger Kit Side Broom Kit Optional Deck Kits Wiring Diagram Brush Selector Guide-Disk Brush Selector Guide-Cylindrical Optional Kits And Accessories WHN ORDRING PARTS * Use the 8 digit numbers from the Ref. No. columns in this parts list. * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model Serial No.

5 BOOK CHASSIS SYSTM

6 03-1 CHASSIS SYSTM 04-3 BOOK 3 Item Ref. No. Qty Description Wsh, Flt SA 1/ Pin, Cotter Hair Scr, Hex Nyl Loc M x 35mm Scr, Hex Nyl Loc M x 20mm Wsh, Flt.406 x 1.50 x Bushing Trim dge Bearing, Ball Bearing, Flange Wheel, x 3.50 ** Wheel Assy, Scrubber Weldment, Chassis Pin, Actuator Linkage, Arm Weldment Nut, Wing 1/ Squeegee Stop Bracket Scr, Hex Thd To Hd 5/16-18 x Wsh, Flt.344 x.938 x Nut, Hex Jam 5/ Tie, Cable * Tie, Cable * Cable Tie * = Not Shown ** = Optional

7 BOOK DCAL SYSTM

8 03-1 DCAL SYSTM BOOK 5 Item Ref. No. Qty Description Decal, Caution Decal, Logo Decal, mergency Decal, Battery Wiring Decal, Parking Brake Decal, Solution Flow (before TSBUS ) Decal, Solution Flow (after TSBUS ) Decal, Circuit Breaker Decal, Advenger NOT Decal, Advenger NOT Decal, Nilfisk BR600S NOT Decal, Nilfisk BR600S NOT Decal, Nilfisk BR650S NOT Decal, Nilfisk BR650S NOT Decal, Nilfisk BR700S NOT Decal, Nilfisk BR700S NOT Decal, Nilfisk BR800S NOT Decal, Nilfisk BR800S NOT Decal, Logo 2 Inch Decal, Ladder Diagram Decal, Patent Number Decal, Smart Solutions (Advance model) NOT Decal, CO Solutions (Nilfisk models) NOT Floor Mat (Nilfisk only after Sept. 2004) NOT 1: Used on machines built after serial number chart (CO Solution & Smart Solution implemented). NOT 2: Used on machines built before serial number chart. NOT 1 & 2 SRIAL NUMBR CHART Advenger 2400D Advenger 2810D Advenger 3210D Advenger 2400C Advenger 2600C Advenger 2810C Advenger 3210C BR 600S BR 700S BR 800S BR 600CS BR 700CS BR 800CS

9 BOOK DRIV & BRAK PDAL ASSMBLIS

10 03-1 DRIV & BRAK PDAL ASSMBLIS 03-7 BOOK 7 Item Ref. No. Qty Description Scr, Pan Phil x Nut, Hex Nyl Loc Scr, Hex M x 25mm Nut, Hex Nyl Loc M Scr, Hex M x 75mm Scr, Pan Phil Thd Form x Wsh, Flt SS.260 x x Bearing, Flange Bushing Spacer, Nylon Lever, Throttle Link Weldment Housing, Potentiometer Potentiometer, 5K (R1) Spring, Torsion Bracket, Foot Pedal Foot Pedal Bracket, Brake Lock, Brake Mat, Pedal Mat, Pedal Pedal Weldment Wire Assy Bearing, Flange Wsh, Flt SA 1/ Scr, Pan Phil SS 1/4-20 x Bushing Scr, Hex Thd to Hd M6-1.0 x 16mm

11 BOOK LCTRICAL PANL ASSMBLY

12 03-1 LCTRICAL PANL ASSMBLY 03-7 BOOK 9 Item Ref. No. Qty Description Scr, Pan Phil x Scr, Pan Phil SS 1/4-20 x Scr, Pan Phil 1/4-20 x Nut, Hex W/SHPRF 1/ Stud Wsh, Flt SA 1/ Circuit Breaker, 10 Amp (Control Circuit / F3) Contactor (Brush Drive / K1) Gasket Fuse, 150 Amp (F1) Horn / Backup Alarm (H1) Boot, Reset Button Boot, Reset Button Standoff, Insulated Cover, lectrical Controller (A1) lectrical Panel Circuit Breaker, 45 Amp (Wheel Drive / F2) Gasket Contactor (Vacuum System / K2) Scr, Pan Phil Thd Form 8-32 x.38

13 BOOK FRONT WHL ASSMBLY

14 03-1 FRONT WHL ASSMBLY 04-9 BOOK 11 Item Ref. No. Qty Description Scr, Soc Hd 5/16-18 x Nut, Hex Nyl Loc-Thin 5/ Scr, Hex Hd Loc 3/8-16 x Scr, Soc Hd M x 70mm Scr, Soc Hd M x 55mm Wsh, Flt.344 x.938 x Bearing Cup Bearing Cone Seal, Shaft Bearing, Ball Spring Nut, Hex Nyl Loc-Thin 1-14 UNF Rivet, Nylon Tree Push-In Block, Bearing Plate, Steering Rod, Brake Motor / Drive Wheel Assy (M3) TSBUS * Brake Lever Weldment * Brake Band * Carbon Brush Cover Kit (contains 4 seal rings & 4 brush covers) * Sealing Ring * Bearing, Ball, Gearbox Side * Bearing, Ball, Brush Side * Carbon Brush Kit * Brake Bar * Spacer Block * Drive Wheel P7 Scrubber Compound ** Drive Wheel Polyurethane Plate, Splash Guard Splash Guard Spindle Weldment Clamp, P Scr, Pan Phil M4 x Scr, Button Soc SS x Nut, Hex Machine SS Wsh, Flt SA #6 * = Not Shown ** = Optional

15 BOOK RCOVRY SYSTM

16 03-1 RCOVRY SYSTM BOOK 13 Item Ref. No. Qty Description Scr, Pan Phil x Wsh, Flt SA 1/ Scr, Pan Phil 1/4-20 x Scr, Pan Phil 5/16-18 x Scr, Pan Phil SS x Pin, Cover Pivot Cage, Float Gasket Ball, Float Clamp, Plastic Gasket, Vacuum Duct Clamp, Hose SA # Clamp, Plastic Tank, Recovery Foam Cylinder Gasket Muffler, Top Panel Muffler, Bottom Panel Gasket Cover, xhaust NOT Foam Acoustical NOT Cover, Vac Motor Lid, Recovery Tank Mount Bracket Foam, Sound NOT Gasket Screen, Filter Filter Plate, Separator Lid, Vac Filter Mount, Vibration Drainhose Muffler, Vac Gasket Vac Hose Assy Hose, Vac 2.00 x 6.0 x NOT Motor, Vac 36VDC (M5) * Carbon Brush Set Wire Rope, 9 Inch Scr, Pan Phil Plastite x Spring Clamp, P Scr, Pan Phil 1/4-20 x Foam, Sound NOT Tie, Cable NOT 2 * Harness Vac * = Not Shown NOT 1: replaces previous parts and after serial number chart. NOT 2: Used on machines built after serial number chart. NOT 1 & 2 SRIAL NUMBR CHART Advenger 2400D Advenger 2810D Advenger 3210D Advenger 2400C Advenger 2600C Advenger 2810C Advenger 3210C BR 600S BR 700S BR 800S BR 600CS BR 700CS BR 800CS

17 BOOK SCRUB SYSTM-CYLINDRICAL

18 03-1 SCRUB SYSTM-CYLINDRICAL 04-7 BOOK 15 Item Ref. No. Qty Description Scr, Soc Set Loc 1/4-20 x Scr, Hex Hd 1/4-20 x Wsh, Flt SA 1/ Wsh, Flt SA 3/ Scr, Soc Set Loc 5/16-18 x Scr, Hex Hd 1/2-13 x Nut, Hex W/SHPRF 1/ Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc-Thin SS Scr, Hex Hd Loc 1/4-20 x Pin, Cotter Hair Scr, Hex Hd SS x Nut, Hex Nyl Loc M Nut, Hex Nyl Loc M Nut, Hex Nyl Loc SS M Scr, Hex Hd SS M x 16mm Scr, Hex M x 40mm Scr, Hex M x 95mm Pin, Ring.50 x Scr, Hex Thd Form 1/4-20 x Stud Scr, Pan Phil Thd Form 1/4-20 x Nut, Hex Jam 5/ Collar Tee, Barb Clamp, P Wire Rope, Lift Actuator, Brush (M1) * Carbon Brush Kit * Limit Switch * Plastic Nut Leveler Blade Motor, 36VDC,.75HP (M7 / M8) TSBUS * Armature * Bearing * Brush Cap Assy * Carbon Brush Assy * Brush Cover Cap Idler, Belt Sheave, Poly-V Guard, Right Belt Guard, Left Belt Belt, Poly-V 180J Belt, Poly-V 190J Compression Spring Item Ref. No. Qty Description Bushing Housing, Spring Compression Spring Nut Retainer Nut Retainer Standoff, Insulated Insulator, Terminal Scr, Hex Hd SS M x 12mm Scr, Pan Phil Thd Form 1/4-20 x.38mm 48 Serial Plate Tube, Solution, Main Housing Weld t, 24 TSBUS Housing Weld t, 26 TSBUS Housing Weld t, 28 TSBUS Housing Weld t, 32 TSBUS Hopper Weld t, Hopper Weld t, Hopper Weld t, Hopper Weld t, Harness, Brush Motor (Not Shown) Pin, Hitch Cotterless Coupling, Quick Disconnect, Male Strap Left Skirt Assy Right Skirt Assy Idler nd Assy (#61-65) Drive nd Assy (#66-73) Wheel Bearing, Ball Knob Idler Bearing Plate Weld t Hub Washer, Bearing Scr, Soc Set Loc 1/4-20 x Key, Sq..19 x Bearing, Ball Spacer Sheave, Poly-V Bearing Plate Weld t Spindle Washer, Bearing * = Not Shown NOT: See BRUSH SLCTOR GUID at back of manual for available scrub brushes.

19 BOOK SCRUB SYSTM-DISK

20 03-1 SCRUB SYSTM-DISK BOOK 17 Item Ref. No. Qty Description Wsh, Flt SA SS 5/ Key, Sq.25 x Scr, Hex Loc SS 5/16-18 x Nut, Hex Nyl Loc SS M Nut, Hex Nyl Loc SS M (qty 8 on 24 & 32 ) Scr, Hex Hd SS M x 16mm Scr, Hex Hd SS M x 20mm Scr, Hex Loc SS M x 25mm Pin, Ring.50 x Scr, Hex Thd Form 1/4-20 x Scr, Pan Phil Thd Form x Wsh, Flt Harden.344 x x.120/ Scr, Pan Phil Thd Form 1/4-20 x Nut, Hex Jam 5/ Wsh, Flt.193 x.875 x Tee, Barb Plate, Stop Spring Retainer Clamp, P Lift Actuator, Brush (M1) * Carbon Brush Kit * Limit Switch * Plastic Nut Thermoid Disk Knob Brush Holder Knob Compression Spring Housing, Spring Compression Spring Nut Retainer Nut Retainer Scr, Hex Hd SS M x 12mm Rivet, Nylon Tree Push-In Scr, Hex Hd SS M x 30mm Nut, Hex Jam M Scr, Hex Thd To Hd SS M x 70mm Hose, Spriral Tube, Solution Tube, Spiral Bracket, Motor Weld t, Disk Deck (24, 26, 28 ) Weld t, Disk Deck (32 ) Blade, Rear (24, 26, 28 ) Blade, Rear (32 ) Motor Gearbox Assy (24 / M7) Motor Gearbox Assy (26 / M7) Motor Gearbox Assy (28 / M7) Motor Gearbox Assy (32 / M7) * Key, 6mm Square * Cover, Gearbox * Gearbox * Bearing (Fan nd) * Bearing (Brush nd) * Brush Ring * Carbon Brush * Safety Hook Item Ref. No. Qty Description Shaft, Hub Mount Skirt Bracket, Forward (26 & 28 only) Barbed lbow, Pin, Hitch Cotterless Coupling, Quick Disconnect, Male Skirt Assy, Left (24, 26, 28 / before TSBUS ) Skirt Assy, Left (24, 26, 28 / after TSBUS ) Skirt Assy, Left (32 / before TSBUS ) Skirt Assy, Left (32 / after TSBUS ) Skirt Assy, Right (All Models / before TSBUS ) Skirt Assy, Right (All Models / after TSBUS ) Key, 6mm Sq Blade, Forward (24 ) Blade, Forward (26 ) Blade, Forward (28 ) Blade, Forward (32 ) Cover, Gearbox Tube, Solution Hub, Drive Tee, Barb Leg Leveler, 5/ Hose, Spiral Nut, Hex Nyl Loc Pin, Cotter Hair 24 Disk Deck Blade Kits (before TSBUS ) ** Kit, Gum Rubber 24 Disk NOT 2 ** Kit, Neoprene 24 Disk NOT 2 ** Kit, Linatex 24 Disk NOT 2 26 Disk Deck Blade Kits (before TSBUS ) ** Kit, Gum Rubber 26 Disk NOT 2 ** Kit, Neoprene 26 Disk NOT 2 ** Kit, Linatex 26 Disk NOT 2 28 Disk Deck Blade Kits (before TSBUS ) ** Kit, Gum Rubber 28 Disk NOT 2 ** Kit, Neoprene 28 Disk NOT 2 ** Kit, Linatex 28 Disk NOT 2 32 Disk Deck Blade Kits (before TSBUS ) ** Kit, Gum Rubber 32 Disk NOT 2 ** Kit, Neoprene 32 Disk NOT 2 ** Kit, Linatex 32 Disk NOT 2 24 Disk Deck Blade Kits (after TSBUS ) ** Kit, Gum Rubber 24 Disk NOT 2 ** Kit, Linatex 24 Disk NOT 2 26 Disk Deck Blade Kits (after TSBUS ) ** Kit, Gum Rubber 26 Disk NOT 2 ** Kit, Linatex 26 Disk NOT 2 28 Disk Deck Blade Kits (after TSBUS ) ** Kit, Gum Rubber 28 Disk NOT 2 ** Kit, Linatex 28 Disk NOT 2 32 Disk Deck Blade Kits (after TSBUS ) ** Kit, Gum Rubber 32 Disk NOT 2 ** Kit, Linatex 32 Disk NOT 2 * = Not Shown ** = Optional NOT: See BRUSH SLCTOR GUID at back of manual for available scrub brushes. NOT 2: Disk Deck Blade Kits include the required mounting fasteners (Rivet, Nylon Tree Push-In ) and both deck and skirt assembly blades.

21 BOOK SKIRT ASSMBLIS-CYLINDRICAL LFT SKIRT ASSMBLY SHOWN

22 SKIRT ASSMBLIS-CYLINDRICAL BOOK 19 Item Ref. No. Qty Description Left Skirt Assembly Right Skirt Assembly Wsh, Flt SA 5/ Scr, Hex M x 16mm Scr, Hex Thd To Hd M x 20mm Nut, Hex Nyl Loc M Nut, Hex Nyl Loc SS M Scr, Hex Hd SS M x 16mm Scr, Hex Nyl Loc M x 15mm Bearing, Sleeve Bushing,.32 x.50 x Skirt, Gum Rubber ** Skirt, Neoprene ** Skirt Spring, xtension Arm, Mount Retainer, Skirt Skirt Bracket Weld t, Left Skirt Bracket Weld t, Right Bracket, Mount, Left Bracket, Mount, Right ** = Optional NOT: All quantities are for one skirt assembly only, there are two skirt assemblies on the machine.

23 BOOK SKIRT ASSMBLIS-DISK (BFOR TSBUS )

24 SKIRT ASSMBLIS-DISK (BFOR TSBUS ) BOOK 21 Item Ref. No. Qty Description Left Skirt Assembly (32 ) Left Skirt Assembly (24, 26, 28 ) Right Skirt Assembly (All Models) Wsh, Flt SA 1/4 NOT Scr, Hex M x 40mm NOT Wsh, Bowed.375 x.578 x.060 NOT Nut, Hex Nyl Loc SS M Scr, Hex Thd to Hd SS M x 20mm Wheel, 3.00 NOT Bushing NOT Frame, Skirt LH Frame, Skirt RH Blade, Gum Rubber Retainer, Blade Decal, No Step (Right Skirt Assembly only) 24 Disk Deck Blade Kits ** Kit, Gum Rubber 24 Disk NOT 3 ** Kit, Neoprene 24 Disk NOT 3 ** Kit, Linatex 24 Disk NOT 3 26 Disk Deck Blade Kits ** Kit, Gum Rubber 26 Disk NOT 3 ** Kit, Neoprene 26 Disk NOT 3 ** Kit, Linatex 26 Disk NOT 3 28 Disk Deck Blade Kits ** Kit, Gum Rubber 28 Disk NOT 3 ** Kit, Neoprene 28 Disk NOT 3 ** Kit, Linatex 28 Disk NOT 3 32 Disk Deck Blade Kits ** Kit, Gum Rubber 32 Disk NOT 3 ** Kit, Neoprene 32 Disk NOT 3 ** Kit, Linatex 32 Disk NOT 3 ** = Optional NOT 1: These items are on the Right Skirt Assembly PN on all models, but only on the 32 Left Skirt Assembly PN NOT 2: All quantities are for one skirt assembly only, there are two skirt assemblies on the machine. NOT 3: Disk Deck Blade Kits include the required mounting fasteners (Rivet, Nylon Tree Push-In ) and both deck and skirt assembly blades.

25 BOOK SKIRT ASSMBLIS-DISK (AFTR TSBUS )

26 SKIRT ASSMBLIS-DISK (AFTR TSBUS ) BOOK 23 Item Ref. No. Qty Description Left Skirt Assembly (32 ) Left Skirt Assembly (24, 26, 28 ) Right Skirt Assembly (All Models) Wheel 3.00 NOT Decal, No Step (Right Skirt Assembly Only) Bushing NOT Wsh, Flt Sae 1/4 NOT Scr,Hex M6-1.0x40mm NOT Nut, Hex Nyl Loc Ss M6x1.0 (qty of 8 on ) Scr Hex Thd To Hd Ss M6-1.0 X 20mm Scr Hex Thd To Hd Ss M6-1.0 X 25mm Wsh, Flt Ss.33 X 1.00 X Wsh, Bowed.375x.578x.060 NOT Blade, Gum Rubber ** Blade, Linatex Blade, Gum Rubber Inside ** Blade, Linatex Inside Frame, Skirt Rh Frame, Skirt Lh Retainer, Blade 24 Disk Deck Blade Kits ** Kit, Gum Rubber 24 Disk NOT 3 ** Kit, Linatex 24 Disk NOT 3 26 Disk Deck Blade Kits ** Kit, Gum Rubber 26 Disk NOT 3 ** Kit, Linatex 26 Disk NOT 3 28 Disk Deck Blade Kits ** Kit, Gum Rubber 28 Disk NOT 3 ** Kit, Linatex 28 Disk NOT 3 32 Disk Deck Blade Kits ** Kit, Gum Rubber 32 Disk NOT 3 ** Kit, Linatex 32 Disk NOT 3 ** = Optional NOT 1: These items are on the Right Skirt Assembly PN on all models, but only on the 32 Left Skirt Assembly PN NOT 2: All quantities are for one skirt assembly only, there are two skirt assemblies on the machine. NOT 3: Disk Deck Blade Kits include the required mounting fasteners (Rivet, Nylon Tree Push-In ) and both deck and skirt assembly blades.

27 BOOK SOLUTION SYSTM

28 SOLUTION SYSTM BOOK 25 Item Ref. No. Qty Description Wsh, Flt SA 5/ Wsh, Flt SA # Scr, Truss Phil-Blk x Scr, Hex Hd 5/16-18 x Scr, Pan Phil x Scr, Pan Phil 1/4-20 x Wsh, Flt SA 1/ Scr, Pan Phil 1/4-20 x Scr, Pan Phil 1/4-20 x Scr, Hex Hd 6-32 x Scr, Pan Phil x Scr, Pan Phil x Scr, Pan Phil 5/16-18 x Nut, Hex Nyl Loc-Thin 5/ Nut, Hex Nyl Loc Nut, Hex Nyl Loc-Thin 1/ Scr, Pan Phil SS x Scr, Pan Phil 1/4-20 x Scr, Hex Thd to Hd M x 20mm Scr, Hex M x 16mm Ring, Ret xt Type Reinf..25 Dia Nut, Hex Nyl Loc M Wsh, Flt.266 x.906 x Wsh, Flt.344 x.938 x Wsh, Flt SS # Clamp, Hose SA # Cap, Pipe GHT Nylon Clamp, Cable Washer, Rubber Boot, Battery Post Barb, 90 lbow, 1/2 x 1/2NPT NOT Barb, 90 lbow 3/4 x 1/2NPT NOT Hinge Barb, Adapter, 1/2 x 3/4GHT NOT Barb NOT Bushing,.27 x.37 x Clamp, P Tie, Cable Scr, Pan Phil 5/16-18 x Spacer, Phenolic Spacer, Phenolic Valve, Ball Hose, Spiral.50ID x Seat * Switch, Seat (S2) Item Ref. No. Qty Description Solution Tank Cover, Solution Tank, Assy Gasket Control Panel Assembly * Switch, Key * Key, Spare Tee NOT Tee, Barb NOT Bracket, Valve (Before TSBUS ) Bracket, Valve (After TSBUS ) Clamp, Cable Clamp, Cable Cover, Actuator Bar, Disconnect Tank Mount Bracket Weld t, Seat Mount NOT Prop Rod Harness, Main (Not Shown) TSBUS Charge Connector Assy Hinge Bracket Coupling, Quick Disconnect Female Bracket, Water Valve (Before TSBUS ) Bracket, Water Valve (After TSBUS ) Panel, Battery Box Strainer NOT Strainer NOT Hose, Spiral.50ID x Spacer Solenoid Valve Assy, 36V (L1) Charge Connector Assy Hose, Spiral.500 NOT Hose,.75 Clear PVC NOT Clamp, P Kit, Battery Connector (includes items 70-73) (Advance Models only) NOT Cable, Battery Tie, Cable Boot, Battery Post Cable, Battery Scr, Pan Phil x.50 NOT Valve, Solution NOT Clamp, Hose SA #10 NOT Clamp, Hose SA #6 NOT Hose, Spiral.75 ID x 7.00 NOT Hose, Spiral.50 ID x 7.00 NOT 3 * Battery Spacer (Advance Models only) * = Not Shown NOT 1: For Advance models Battery Connector Kit ( ) is included with machine. For Nilfisk models battery cables are not included (after SN ), but Battery Connector Kit ( ) can be ordered separately if battery connectors are desired. NOT 2: Seat Weldment was modified as of serial # to accommodate Onboard Charger Kit NOT 3: Used on machines built before serial number chart. NOT 4: Used on machines built after serial number chart. NOT 3 & 4 SRIAL NUMBR CHART Advenger 2400D Advenger 2810D Advenger 3210D Advenger 2400C Advenger 2600C Advenger 2810C Advenger 3210C BR 600S BR 700S BR 800S BR 600SC BR 700SC BR 800SC

29 BOOK SQUG ASSMBLY

30 03-1 SQUG ASSMBLY 04-5 BOOK 27 Item Ref. No. Qty Description Squeegee Assy (24 ) Squeegee Assy (26 & 28 ) Squeegee Assy (32 ) Scr, Hex Hd SS 5/16-18 x Nut, Hex Nyl Loc-Thin SS 5/ Scr, Pan Phil SS 6-32 x Wsh, Flt SA SS 5/ Nut, Hex Nyl Loc SS Nut, Wing SS 1/ Wheel Nut, Thumb Latch Assy Scr, Soc Shd.38 x 1.00 x 5/ Strap, Left Rear (24 ) Strap, Left Rear (26 & 28 ) Strap, Left Rear (32 ) Strap, Right Rear (24 ) Strap, Right Rear (26 & 28 ) Strap, Right Rear (32 ) Strap, Front (24 ) Strap, Front (26 & 28 ) Strap, Front (32 ) Kit, Standard Squeegee Blade (24 ) NOT # Kit, Standard Squeegee Blade (26 & 28 ) NOT # Kit, Standard Squeegee Blade (32 ) NOT # Squeegee Tool, Cast (24 ) Squeegee Tool, Cast (26 & 28 ) Squeegee Tool, Cast (32 ) 24 Squeegee Blade Kits ** Kit, Linatex Squeegee Blade NOT #1 ** Kit, Neoprene Squeegee Blade NOT #1 26 & 28 Squeegee Blade Kits ** Kit, Linatex Squeegee Blade NOT #1 ** Kit, Neoprene Squeegee Blade NOT #1 32 Squeegee Blade Kits ** Kit, Linatex Squeegee Blade NOT #1 ** Kit, Neoprene Squeegee Blade NOT #1 ** = Optional, Not Included NOT #1: All squeegee blade kits include both front and rear squeegee blades.

31 BOOK SQUG SYSTM

32 03-1 SQUG SYSTM 05-2 BOOK 29 Item Ref. No. Qty Description Nut, Hex Jam 5/ Pin, SPR.19 x Nut, Hex Nyl Loc-Thin 5/ Ring, Ret xt Type.38 Dia Nut, Wing SS 5/ Connecting Rod Pin Wheel Roller Spring, xtension Spacer, Squeegee Cable Knob, Squeegee Adjust Connecting Rod Pin, Cotter Hair Pin, Cot Hair.148 x Dia.62/ Clevis Pin.375 x Squeegee Mount Weld t Squeegee Assy (24 ) (2400) NOT Squeegee Assy (26 & 28 ) (2600, 2810) (BR 600S, 650S, 600CS, 650CS) NOT Squeegee Assy (32 ) (3210) (BR 700S, 800S, 700CS, 800CS) NOT Rod nd Lift Actuator, Squeegee (M2) NOT 2 TSBUS Rod nd, 5/ Rod nd, 5/ Cable Assembly Rod nd * = Not Shown NOT 1: BR 600S & BR 600CS models before SN used Squeegee Assy , after SN use Squeegee Assy If replacing squeegee with on either one of these two models (SN before ) the Squeegee Stop Bracket needs to be set at the IN position. See TSBUS BR 700S & BR 700CS models before SN used Squeegee Assy , after SN use Squeegee Assy If replacing squeegee with on either one of these two models (SN before ) the Squeegee Stop Bracket needs to be set at the IN position. See TSBUS NOT 2: From August of 2003 through March 1, 2004 Squeegee Lift Actuator was used. All machines built prior to August 2003 and shipped after March 1, 2004 use Actuator If you have a machine built between these two dates and are experiencing control panel circuit board or squeegee lift actuator problems you should order Control & Actuator Update Kit, part number FRONT OUT position IN position

33 BOOK STRING COLUMN ASSMBLY

34 03-1 STRING COLUMN ASSMBLY 05-2 BOOK 31 Item Ref. No. Qty Description Wsh, Flt SA 5/ Scr, Soc Set Loc 3/8-16 x Wsh, Flt SA 3/ Knob Scr, Soc Set Loc 5/16-18 x Scr, Hex Hd 1/4-20 x Scr, Pan Phil Thd Form 8-32 x Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc-Thin 1/ Scr, Soc Set Loc 1/4-20 x Scr, Hex Thd To Hd M x 20mm Scr, Hex Thd To Hd M x 25mm Key, WDF.75 x Ring, Ret xt Type Reinf.25 Dia Wsh, Flt.88 x.25 x Nut, Hex Nyl Loc M Nut, Hex Nyl Loc M Scr, Pan Phil Thd Form 1/4-20 x Wsh, Flt SA 1/ Spring, xtension Bearing, Flange Bushing.32 x.50 x Collar, Shaft Plaque, Decal Logo Chain, Roller Solution Control Cable Shaft, Upper Steering Universal Joint Sprocket Steering Wheel Wheel Adapter Cup Cap Scr, Hex M x 12mm Lower Column Weldment NOT 1 TSBUS Lower Column Weldment NOT 2 TSBUS Column, Steering Rod, Steering lock Bearing, Nyliner (qty of 1 after serial number chart) TSBUS Shaft, Lower Steering Shroud, Lower Column Shroud, Upper Column Plug, Cap Bearing, Flange NOT 2 TSBUS NOT 1: Used on machines built before serial number chart. NOT 2: Used on machines built after serial number chart. NOT 1 & 2 SRIAL NUMBR CHART Advenger 2400C, 2400D, 2600C, 2600D, 2810D Advenger 3210D Advenger 2810C Advenger 3210C BR 600S BR 700S BR 800S BR 700SC BR 800SC

35 BOOK OPTIONAL LIGHT KITS

36 03-1 OPTIONAL LIGHT KITS BOOK Item Ref. No. Qty Description Warning Beacon Kit * Instruction Sheet Pan Phil SS 1/4-20 x Scr, Hex Hd 1/4-20 x Scr, Pan Phil x Nut, Hex Nyl Loc Strobe Plate Weldment Tube Weldment Headlight Kit * Instruction Sheet Scr, Pan Phil 1/4-20 x Term.250 Ins Tab Headlight Guard, Headlight

37 BOOK DUAL VAC MOTOR KIT

38 03-1 DUAL VAC MOTOR KIT BOOK Item Ref. No. Qty Description Dual Vacuum Motor Kit * Instruction Sheet Gasket Gasket, Vacuum Duct Clamp, Hose SA # Screen, Filter Filter Plate, Separator (2 Mtr) Mount, Vibration Spacer, Foam Vac Hose Assy Motor, Vac 36VDC Vac Hose Gasket, Hose

39 BOOK SCRUB-N-VAC TOOL KIT

40 03-1 SCRUB-N-VAC TOOL KIT 04-3 BOOK 37 Item Ref. No. Qty Description Scrub-N-Vac Kit * Instruction Sheet Hose, Assembly Coupler Bushing, Stepped Scr, Pan Phil x Bumper,.812 Sq Washer, Flt. SS.219 x.50 x Wand Assembly Caddy Clamp Scr, Pan Phil Thd Form x Pump Assembly (includes items 12-30) Wsh, Flt SA # Scr, Pan Phil x Clamp, Hose SA # Plug Nipple 1/4 to 1/8 NPT Tee, Barb Tie, Cable Grommet Barb, Adapter 3/8 x 1/4 NPT Pump, 36VDC Hose, Nylon Braid Hose, Spiral.375 x Adapter Blk Hd 1/ Barb, 90 lbow 27/64 x 3/8 NPT Barb, 90 lbow 1/2 x 3/8 NPT TVS Assembly Nut, Hex Nyl Loc NOT Scr, Pan Phil x.50 NOT Plate Weldment NOT 1 NOT 1: These parts are included with this kit, but are only required for installation on Adgressor models.

41 BOOK VACUUM WAND CADDY KIT

42 03-1 VACUUM WAND CADDY KIT BOOK Item Ref. No. Qty Description Vacuum Wand Caddy Kit * Instruction Sheet Scr, Pan Phil x Spacer, Stepped Squeegee Tool, Coupler Vac Hose, Bumper Wand, 2 Piece Caddy Weldment xtension Coupler Coupler

43 BOOK ON-BOARD CHARGR KIT

44 03-1 ON-BOARD CHARGR KIT BOOK Item Ref. No. Qty Description Onboard Charger Kit TSBUS * Instruction Sheet Nut, Hex Nyl Loc Nut,Hex Nyl Loc-Thin 1/ Spacer, Stepped Scr,Pan Phil 10-24x Scr,Pan Phil 10-24x Scr,Pan Phil 1/4-20x Charger, 36v, 25amp TSBUS Weldment, Charger

45 BOOK SID BROOM KIT

46 03-1 SID BROOM KIT BOOK 43 Item Ref. No. Qty Description Right Side Broom Kit * Instruction Sheet Wsh, Flt SA 5/ Scr, Pan Phil x Scr, Pan Phil 1/4-20 x Wsh, Flt SA 1/ Scr, Soc Set Loc 1/4-20 x Scr, Hex Hd 1/4-20 x Scr, Hex Hd 5/16-18 x Nut, Hex Nyl Loc 5/ Nut, Hex Nyl Loc 3/ Scr, Hex Hd Loc 1/4-20 x Nut, Hex Nyl Loc M Nut, Hex Nyl Loc M Scr, Hex M x 30mm Scr, Hex M x 30mm Nut, Wing SS 3/ Bearing, Flange Bushing Nut Plate Switch, Waterproof Knob Brush Holder Weldment Sidebroom Arm Weldment Pivot Weldment Bracket Weldment Bracket, Lift Bar, Lift Rod, Lift Motor Assembly 24V Brush, Sidebroom * Harness, Sidebroom * Wire Tie * = Not Shown

47 BOOK KIT, DCK 2400D

48 KIT, DCK 2400C BOOK

49 BOOK KIT, DCK 2600D

50 KIT, DCK 2600C BOOK

51 BOOK KIT, DCK 2810D

52 KIT, DCK 2810C BOOK

53 BOOK KIT, DCK 3210D

54 KIT, DCK 3210C BOOK

55 BOOK KIT, DCK BR 600S

56 KIT, DCK BR 600SC BOOK

57 BOOK KIT, DCK BR 700S

58 KIT, DCK BR 700SC BOOK

59 2 BOOK 56 WIRING DIAGRAM RD 1AWG F1 BT1 1 2 RD + - FUS, 150 A. BATTRY, 36 Vdc BLK RD RD F2 1 2 CIRCUIT BRAKR, 45 AMP F3 16 AWG 1 2 BRN/YL CIRCUIT BRAKR, 10 AMP HORN-BACKUP ALARM H1 22 AWG 1 2 ORN/RD J4-1 Amps =.1 GRN/BLK J AWG WHT/BRN J2-8 RD HORN + HORN - ACC BRN/YL J2-7 B+ 2 L1 WHT/BRN 1 2 VIO/BLK Amps =.31 VALV, SOLNOID K2 WHT/BRN GRA/BLK Amps =.33 CONTACTOR, VACUUM K1 WHT/BRN WHT/RD Amps =.33 CONTACTOR, BRUSH S1 SW SPST KY J2-6 B+ 1 J2-3 BRN KY SW. SOLUTION VACUUM BRUSH J2-2 J2-10 WHT/RD BRN/WHT 10 AWG J2-1 SPD LIMIT M1 BRUSH LIFT ACTUATOR M Amps = 3 RD/WHT THRMISTOR J4-2 J3-1 ORN/BLK J3-4 INTRFAC 1 CONTROL BOARD J4-6 BRN/RD YL/VIO M2 SQUG LIFT ACTUATOR Amps = 2 M I--VAC I--BRUSH J4-12 BLK/YL BRN J3-3 K2 1 2 CONTACT N.O. WHT/GRN WHT/BRN NOT: SWITCH IS PART OF LAMP ASSMBLY WHT/BRN WHT/BRN J3-2 STATUS J4-5 B- 4 SAT SW. FOR./RV. RV. B- 3 B- 2 NOT: PRSSUR SWITCH ON PART OF PUMP ASSMBLY J3-6 J4-11 J4-10 J4-4 SPD LIMIT J2-9 J4-9 POT. LO J4-3 POT. HIGH J3-5 J2-5 B- 1 J4-8 BRN/BLK S2 1 2 SW, SAT YL VIO BLK RD/BLK BLU/BLK R1 POT. 5K OHM OPTIONAL S3 M M - Amps = 3 PUMP, ACCSSORY S4 H Amps = 1.67 LAMP, HAD H3 1 2 Amps =.3 LAMP, FLASHING 8AWG WHT 1 ORN ORN ORN/BLU BLK 3 F4 1 2 FUS, 1 A. VIO GRA YL 18 AWG 18 AWG 16 AWG BLK BLK BLK ORN PIN 16 -RV. ALARM PIN 6 -- BRAK PIN9 -- STATUS PIN5 -- KSI PIN18 --SPD LIMIT PIN 3 -- POT. HI PIN 4 --POT. WIPR PIN 13 --POT. LO A1 SPD CONTROLLR WHT 1 2 M5 M MOTOR, VAC Amps = 18 BRN/WHT BRN/RD BLK PIN 8 -- SLOW/FAST B+ B- M2 M1 BLK RD/GRN YL/BLK M3 + M - Amps = 23 MOTOR WHL DRIV BLK OPTIONAL 1 2 M6 M RD K1 1 2 CONTACT N.O. 8AWG BLU BLU MOTOR, VAC Amps = 18 M7 + M - Amps = 22 MOTOR, BRUSH YL/VIO BLK M8 Amps = 22 - M + MOTOR, BRUSH BLK BLU F5 S5 M9 Amps = RD 16 AWG 2 1 RD + M - FUS, 5 AMP SW, SID BROOM MOTOR, SID BROOM OPTIONAL -- ON CYLINDRICAL MACHIN ONLY BLK

60 03-1 WIRING DIAGRAM 05-2 BOOK 57 Item Ref. No. Qty Description A Controller BT1 N/A Battery Control Panel Assembly F Fuse, 150 Amp F Circuit Breaker, 45 Amp (Wheel Drive) F Circuit Breaker, 10 Amp (Control Circuit) F4 N/A 1 Fuse, 1 Amp F5 1 Fuse, 5 Amp (Side Broom / optional) H Horn / Backup Alarm H Headlight (optional) H Strobe Light (optional) K Contactor, Brush Motor K Contactor, Vac Motor L Solenoid Valve M Lift Actuator, Brush * Carbon Brush Kit * Limit Switch * Plastic Nut M Lift Actuator, Squeegee TSBUS M Motor, Drive Wheel TSBUS * Brake Bar * Brake Band * Carbon Brush Cover Kit (contains 4 seal rings & 4 brush covers) * Sealing Ring * Bearing, Ball, Gearbox Side * Bearing, Ball, Brush Side * Carbon Brush Kit * Drive Wheel P7 Scrubber Compound ** Drive Wheel Polyurethane M Motor, Pump (optional) M Motor, Vac 36VDC * Carbon Brush Set M Motor, Vac 36VDC (optional) * Carbon Brush Set Item Ref. No. Qty Description M Motor Gearbox Assy (24 / Disk) Motor Gearbox Assy (26 / Disk) Motor Gearbox Assy (28 / Disk) Motor Gearbox Assy (32 / Disk) * Key, 6mm Square * Cover, Gearbox * Gearbox * Bearing (Fan nd) * Bearing (Brush nd) * Brush Ring * Carbon Brush * Safety Hook Motor, 36VDC,.75HP (Cylindrical) TSBUS * Armature (for ) * Bearing (for ) * Brush Cap Assy (for ) * Carbon Brush Assy (for ) * Brush Cover Cap (for ) M Motor, 36VDC,.75HP (Cylindrical) TSBUS * Armature (for ) * Bearing (for ) * Brush Cap Assy (for ) * Carbon Brush Assy (for ) * Brush Cover Cap (for ) M9 1 Motor, Side Broom (optional) R Potentiometer, 5K S Switch, Key * Key, Spare S Switch, Seat S3 N/A 1 Switch, Pump (part of M4) S4 N/A 1 Switch, Headlight (part of H2) S5 1 Switch, Side Broom (optional) * = Not Shown ** = Optional

61 BOOK 58 BRUSH SLCTOR GUID-DISK We provide brushes and pad holders that will give you the best possible performance between machine and floor. Following are descriptions of the materials and their applications. Union Mix: ProLite: Prolene: Magna Grit: Dyna Grit: MidLite Grit: MidGrit: AgLite Grit: Short Trim 24 BRUSHS Short Trim Pad Holder Magna Grit Dyna Grit AgLite Grit ProLite Prolene Union Mix MidGrit MidLite Grit 26 BRUSHS Short Trim Pad Holder Magna Grit Dyna Grit AgLite Grit ProLite Prolene Union Mix MidGrit MidLite Grit DISC BRUSH APPLICATION GUID (SUGGSTION ONLY) Union Application Grit Grit Grit Grit Grit Prolene Prolite Mix Stripping: Concrete X X Terrazzo X X Ceramic/Quarry tile X Vinyl tile X General Scrubbing: Concrete X X X X X Terrazzo X X X X Ceramic/Quarry tile X X X X Marble X X Vinyl tile X X X Raised-rubber tile X X Polishing: Raised Disc Tile X Marble X Vinyl tile X Medium grade natural fibers for polishing finished floors with standard-speed equipment. Recommended for use in place of white pads. Bristles are made from light-duty polypropylene for general scrubbing when you do not want to scratch or remove finish from the floor. Recommended for use in place of red pads. Polypropylene material for medium-duty scrubbing on concrete, terrazzo and vinyl floor tile. Recommended for use in place of green or blue pads. For extreme heavy-duty scrubbing or stripping of floors. This brush has extra large diameter silicon carbide grit impregnated synthetic bristles. Recommended for use in place of black pads. For aggresive, heavy-duty scrubbing or stripping of floors. Recommended for use in place of brown pads. For general purpose scrubbing of sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard floor surfaces. Recommended for use in place of green or blue pads. For general purpose scrubbing when you need a lighter action for sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard floor surfaces. Recommended for use in place of green or blue pads. For light scrubbing when used wet; buffing or polishing when used dry on urethane coated, sealed concrete or other resilient hard surface floors. Recommended for use in place of red or white pads. 28 BRUSHS Short Trim Pad Holder Magna Grit Dyna Grit AgLite Grit ProLite Prolene Union Mix MidGrit MidLite Grit 32 BRUSHS Short Trim Pad Holder Magna Grit Dyna Grit AgLite Grit ProLite Prolene Union Mix MidGrit MidLite Grit

62 BRUSH SLCTOR GUID-CYLINDRICAL BOOK 59 We provide brushes and pad holders that will give you the best possible performance between machine and floor. Following are descriptions of the materials and their applications. 46 Grit Brush: Most aggressive grit brush. Used primarily to clean heavy buildup on concrete floors in factories, or for heavy stripping of finish. 80 Grit Brush: Medium aggressive grit brush. Good all-around brush for medium to heavy buildup removal. Can also be used for general stripping operations. 180 Grit Brush: Least aggressive grit brush. Used for daily cleaning of hard-finished floors. Polypropylene Brush: Stiff Nylon Brush: Soft Nylon Brush: 24 BRUSHS Soft Nylon Hard Nylon Prolene Grit Grit Grit Standard equipment brush. Low cost, yet effective in cleaning many common floor surfaces. Cleaning action similar to polypropylene. More durable and wear-resistant than polypropylene. Least aggressive brush available. Used on soft-finish floors where a more aggressive brush would leave scratch marks, or in applications requiring very light cleaning. 28 BRUSHS Soft Nylon Hard Nylon Prolene Grit Grit Grit 26 BRUSHS Soft Nylon Hard Nylon Prolene Grit Grit Grit 32 BRUSHS Soft Nylon Hard Nylon Prolene Grit Grit Grit CYLINDRICAL BRUSH APPLICATION GUID (SUGGSTION ONLY) Polypro- Stiff Soft Application Grit Grit Grit pylene Nylon Nylon Stripping: Concrete X X Terrazzo X X Ceramic/Quarry tile X Vinyl tile X General Scrubbing: Concrete X X X X X Terrazzo X X X X Ceramic/Quarry tile X X X X Marble X X X Vinyl tile X X X X Raised-rubber tile X X

63 OPTIONAL KITS AND ACCSSORIS 03-1 BOOK Item Ref. No. Qty Description Optional Kits ** Kit, On-Board Charger TSBUS ** Kit, Seat Armrests ** Kit, Warning Beacon ** Kit, Right Side Broom ** Kit, Scrub-N-Vac Tool W/Pump ** Kit, Seatbelt ** Kit, Headlight ** Kit, Dual Vac Motor ** Kit, Battery Fill Indicator ** Kit, Deck 2400D ** Kit, Deck 2400C ** Kit, Deck 2600D ** Kit, Deck 2600C ** Kit, Deck 2810D ** Kit, Deck 2810C ** Kit, Deck 3210D ** Kit, Deck 3210C ** Kit, Deck BR 600S ** Kit, Deck BR 600SC ** Kit, Deck BR 700S ** Kit, Deck BR 700SC Item Ref. No. Qty Description Optional Batteries ** Battery, 6V, 305A/H ** Battery, 6V, 235A/H Optional Battery Chargers ** A/R Battery Charger, 36VDC, Auto, 20Amp, 120VAC/60HZ ** A/R Battery Charger, 36VDC, Auto, 25Amp, 120VAC/60HZ ** A/R Battery Charger, 36VDC, Auto, 36Amp, 120VAC/60HZ ** A/R Battery Charger, 36VDC, 20Amp, 230VAC/50HZ ** A/R Battery Charger, 36VDC, 36Amp, 230VAC/50HZ Accessories ** A/R Programmer, 1311 User ** A/R Programmer Cable ** = Optional, Not Included 24 Squeegee Blade Kits ** Kit, Standard Squeegee Blade NOT #1 ** Kit, Linatex Squeegee Blade NOT #1 ** Kit, Neoprene Squeegee Blade NOT #1 26 & 28 Squeegee Blade Kits ** Kit, Standard Squeegee Blade NOT #1 ** Kit, Linatex Squeegee Blade NOT #1 ** Kit, Neoprene Squeegee Blade NOT #1 32 Squeegee Blade Kits ** Kit, Standard Squeegee Blade NOT #1 ** Kit, Linatex Squeegee Blade NOT #1 ** Kit, Neoprene Squeegee Blade NOT #1 24 Disk Deck Blade Kits (Before TSBUS ) ** Kit, Gum Rubber 24 Disk NOT #2 ** Kit, Neoprene 24 Disk NOT #2 ** Kit, Linatex 24 Disk NOT #2 26 Disk Deck Blade Kits (Before TSBUS ) ** Kit, Gum Rubber 26 Disk NOT #2 ** Kit, Neoprene 26 Disk NOT #2 ** Kit, Linatex 26 Disk NOT #2 28 Disk Deck Blade Kits (Before TSBUS ) ** Kit, Gum Rubber 28 Disk NOT #2 ** Kit, Neoprene 28 Disk NOT #2 ** Kit, Linatex 28 Disk NOT #2 32 Disk Deck Blade Kits (Before TSBUS ) ** Kit, Gum Rubber 32 Disk NOT #2 ** Kit, Neoprene 32 Disk NOT #2 ** Kit, Linatex 32 Disk NOT #2 24 Disk Deck Blade Kits (After TSBUS ) ** Kit, Gum Rubber 24 Disk NOT 2 ** Kit, Linatex 24 Disk NOT 2 26 Disk Deck Blade Kits (After TSBUS ) ** Kit, Gum Rubber 26 Disk NOT 2 ** Kit, Linatex 26 Disk NOT 2 28 Disk Deck Blade Kits (After TSBUS ) ** Kit, Gum Rubber 28 Disk NOT 2 ** Kit, Linatex 28 Disk NOT 2 32 Disk Deck Blade Kits (After TSBUS ) ** Kit, Gum Rubber 32 Disk NOT 2 ** Kit, Linatex 32 Disk NOT 2 NOT #1: All squeegee blade kits include both front and rear squeegee blades. NOT #2: Disk Deck Blade Kits include required mounting fasteners (Rivet, Nylon Tree Push-In ) and both deck and skirt assembly blades.

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