Hydro-Retriever 2800 BR 700, 700C, 700C-XL

Transcription

1 Hydro-Retriever 2800 BR 700, 700C, 700C-XL PARTS LIST Advance MODELS (disc) (28 cylindrical), (32 cylindrical) Nilfisk MODELS (disc) (28 cylindrical), (32 cylindrical) /99 revised 5/04 SECTION

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3 TABLE OF CONTENTS E DESCRIPTION PLAN CHASSIS SYSTEM... E--3 DRIVE PEDAL ASSEMBLY... E--5 STEERING ASSEMBLY... E--7 FRONT WHEEL ASSEMBLY... E--9 DECAL SYSTEM... E-- SCRUB SYSTEM (DISC)... E--3 SCRUB SYSTEM SKIRT ASSEMBLIES (DISC)... E--5 SCRUB SYSTEM (CYLINDRICAL)... E--7 SCRUB SYSTEM SKIRT ASSEMBLIES (CYLINDRICAL)... E--9 SOLUTION SYSTEM... E--2 RECOVERY SYSTEM... E--23 SQUEEGEE SYSTEM... E--25 SQUEEGEE ASSEMBLY... E--27 ELECTRICAL SYSTEM... E--29 OPTIONAL KITS... E--3 WIRING DIAGRAM... E--33 BRUSH / DISC SELECTOR GUIDE (DISC)... E--34 BRUSH SELECTOR GUIDE (CYLINDRICAL)... E--35 WHEN ORDERING PARTS * Use the 8 digit numbers from the Ref. No. columns in this parts list. * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model Serial No.

4 E 2 CHASSIS SYSTEM FRONT Prop Rod After SN

5 CHASSIS SYSTEM E 3 Item Ref. No. Qty Description Wsh, Flt SAE 5/ Scr, Pan Phil 0-24 x Scr, Pan Phil /4-20 x Scr, Pan Phil 8-32 x Pin, Spr..2 x.00 (before SN 3259) Scr, Pan Phil /4-20 x Nut, Hex Nyl Loc Nut, Hex Nyl Loc SS Scr, Hex Hd Loc 5/-8 x Scr, Hex M8-.25 x mm Nut, Hex Nyl Loc M Scr, Hex Nyl Loc M0-.5 x 20mm Wsh, Flt.40 x.50 x Switch, Seat Guide Chassis Weldment Trim, Edge Wheel, 2 x 3.5 ** Wheel Assy, Scrubber Seat Spacer Hinge Electrical Panel Welded Tray, Battery Prop Rod (before SN 3259) Bearing, Ball Plate Seat Weldment Gasket, Electrical Cover Clamp, P Clip, Prop Rod (after SN 32595) Grommet Seat Spacer Prop Rod (after SN 32595) Ring, Ret Ext Type E.25 DIA (after SN 32595) Scr, Pan Phil /4-20 x Wsh, Flt SAE /4 ** Armrest Kit ** Seat Belt Kit ** = Optional

6 E 4 DRIVE PEDAL ASSEMBLY

7 DRIVE PEDAL ASSEMBLY E 5 Item Ref. No. Qty Description Scr, Hex Hd 5/-8 x Scr, Pan Phil 0-24 x Nut, Hex Nyl Loc Ring, Ret Ext Type E Reinf..25 Dia Scr, Hex M-.0 x 25mm Scr, Pan Phil M5 x 2mm Nut, Hex Nyl Loc M Nut, Hex Nyl Loc M Scr, Hex M-.0 x 75mm Wsh, Flt SS.20 x.00 x Clamp, P Bearing, Flange Bushing Plate, Side Spacer, Nylon Lever, Throttle Link Weldment Pedal Mount Weldment Housing, Potentiometer Throttle Pedal Weldment Mat, Pedal Potentiometer, 5K Spring, Idler Bearing, Flange Wire Assy Wsh, Flt SAE /4

8 E STEERING ASSEMBLY FRONT

9 STEERING ASSEMBLY E 7 Item Ref. No. Qty Description Wsh, Flt SAE / Wsh, Flt SAE 5/ Scr, Soc Set Loc 3/8- x Wsh, Flt SAE 3/ Scr, Pan Phil /4-20 x Scr, Soc Set Loc 5/-8 x Scr, Hex Hd /4-20 x Wsh, Flt SAE / Scr, Pan Phil Thd Form 8-32 x Scr, Hex Thd To Hd M-.0 x 50mm Conduit 27" Nut, Hex Nyl Loc-Thin / Nut, Hex Nyl Loc-Thin / Scr, Soc Set Loc /4-20 x Scr, Hex Thd To Hd M8-.25 x 20mm Scr, Hex Thd To Hd M0-.5 x 25mm Key, Wdf.75 x Ring, Ret Ext Type E.38 Dia Ring, Ret Ext Type E.50 Dia Wsh, Flt.88 x 2.25 x Wsh, Flt.2 x.75 x Wsh, Bowed.375 x.578 x Scr, Pan Phil Thd Form /4-20 x Grommet Spring, Extension Bushing TSB Bearing, Flange Bushing.32 x.50 x Collar, Shaft Bearing, Sleeve Bearing, Thrust Shaft, Lower Steering Pivot, Cable Cable Assembly Nut, Hex Nyl Loc M Latch, Park Brake TSB Cover, Brake Cover, Lower Column Brake Pedal Weldment Bearing Lower Column Weldment Chain, Roller 43 Intentionally Omitted Column, Steering Cover, Upper Column Solution Control Cable Shaft, Upper Steering Latch Assembly Universal Joint Sprocket Bushing Steering Wheel Cup Cap Wheel Adapter Brake Pad Mat, Brake Scr, Hex M-.0 x 25mm Scr, Pan Phil Thd Form 8-32 x.38 TSB 727

10 E 8 FRONT WHEEL ASSEMBLY FRONT

11 FRONT WHEEL ASSEMBLY E 9 Item Ref. No. Qty Description Scr, Pan Phil 8-32 x Pin, Cotter, /8 x -/ Scr, Hex Thd To Hd 3/8- x Nut, Hex Nyl Loc-Thin 3/ Nut, Hex Nyl Loc SS Scr, Hex Thd to Hd M8-.25 x 20mm Nut, Hex Nyl Loc M Nut, Hex Nyl Loc M Scr, Soc Hd M0-.50 x 40mm Fitting, Lube / Nut, Castle 7/ Shaft Seal Bearing, Cup Bearing, Cone Bearing, Ball Guide Plate, Steering Spindle Weldment Drive Motor / Wheel TSB 824 ** Brake Caliper Kit ** Brush Cover Kit ** Sealing Ring ** Bearing, Pinion End (20x42x2 mm) ** Bearing, Output Shaft End (7x40x2 mm) ** Armature ** Carbon Brush Kit TSB 824 ** Drive Wheel W/Mounting Screws TSB 78 ** Drive Wheel W/Mounting Screws TSB 78 ** Brake Rotor Kit Bracket, Tie Down Splash Guard Cap, Spindle Clamp, P **= Replacement Parts for PN 5428

12 E 0 DECAL SYSTEM

13 DECAL SYSTEM E Item Ref. No. Qty Description 5040 Decal, Caution Decal, Circuit Breaker Decal, Flow / Parking Brake Decal, Battery Wiring Decal, Logo 5032 Decal, BR Decal, HR Decal, Emergency Plaque, Decal Logo Decal, Logo 2 inch Decal, Wear Items (2800)

14 E 2 SCRUB SYSTEM (disc) Rotation FRONT

15 SCRUB SYSTEM (disc) E 3 Item Ref. No. Qty Description Item Ref. No. Qty Description Nut, Hex Jam 5/-24 TSB Nut, Hex Nyl Loc-Thin / Wsh, Flt SAE SS / Wsh, Flt SAE SS 5/ Nut, Hex Nyl Loc 5/ Pin, Cotter Hair Ring, Ret Ext Type E.38 Dia Ring, Ret Ext Type E.50 Dia Scr, Hex Hd /2-3 x Scr, Hex Loc SS 5/-8 x Scr, Hex SS 3/8- x Nut, Hex Nyl Loc M Nut, Hex Nyl Loc SS M Nut, Hex Nyl Loc SS M Scr, Hex Hd SS M-.0 x mm Scr, Hex Hd SS M8-.25 x 20mm Scr, Hex Hd SS M8-.25 x 30mm Scr, Hex Hd SS /4-20 x Scr, Hex Thd To Hd SS M-.0 x 20mm Scr, Hex Loc SS M8- x 25mm Scr, Hex M-.0 x 95mm Scr, Hex Thd Form /4-20 x Scr, Pan Phil Thd Form 0-24 x Scr, Pan Phil Thd Form /4-20 x Wsh, Flt.93 x.875 x Wsh, Flt SS.378 x.00 x Clamp, Hose SAE # Solution Drain Hose Bearing, Flange Wire Rope Assy Wheel Plate, Stop Spring Retainer Pin Actuator Motor End, Rod TSB Thermoid Disk Brush Holder Mount Bracket Arm, Mount Rod, Adjuster Compression Spring Solenoid Valve Assembly Pin Deck Weldment Kit, Hub Replacement (items 75-78) Skirt, Bristle Short (after SN502058) TSB Strap Skirt, Bristle Long (after SN502058) TSB Blade (before SN502059) TSB77 ** Blade, Oil Resistant Front 5429 Strap (before SN502059) TSB Blade ** Blade, Oil Resistant Rear Bushing Tee, Barb 3/8 x 3/8 NPT Hose, Spiral Motor Gearbox Assy TSBUS * Motor * Gearbox * Brush Board Assembly * Brush Spring (set of 4) * Brush Assembly (set of 4) * Brush / Spring Kit Housing, Spring (TSBUS2002-8) Right Skirt Assy (see associated pages) TSB Left Skirt Assy (see associated pages) TSB Compression Spring Nut Retainer Nut Retainer Barb, Adapter /2 x 3/8 NPT Rod End TSB Tee, Barb Solution Drain Hose Hose, Solution Air Bleed Boot, Rubber Collar Scr, Soc Set Loc /4-20 x Wire Rope, 2 inch Scr, Hex Thd to Hd M-.0 x mm Wsh, Int SHPRF / Nut, Wing Loc /4-20 (after SN502058) TSB Bumper Nut Hex Nyl Loc-Thin SS / Key, Sq.9 x Hub, Drive Spacer Spacer ** Neoprene Disk Deck Blade Kit NOTE # (before SN502059) TSB77 ** Standard Disk Deck Blade Kit NOTE # (before SN502059) TSB77 ** Standard Disk Deck Blade Kit NOTE # (after SN502058) TSB77 ** Short Trim Pad Holder ** Magna Grit 4 Brush ** Dyna Grit 80 Brush ** AgLite Grit 500 Brush ** Prolene Brush ** ProLite Brush ** Union Mix Brush ** Mid Grit 240 Brush ** MidLite Grit 80 Brush * = Not Shown ** = Optional NOTE #: All Deck blade kits include both deck and skirt blades.

16 E 4 SCRUB SYSTEM SKIRT ASSEMBLIES (disc) FRONT

17 SCRUB SYSTEM SKIRT ASSEMBLIES (disc) E 5 Item Ref. No. Qty Description Left Skirt Assembly Wsh, Flt SAE 5/ Scr, Hex Thd To Hd M8-.25 x 20mm Nut, Hex Nyl Loc M Scr, Hex M-.0 x 4mm Nut, Hex Nyl Loc SS M Scr, Hex Hd SS M-.0 x mm Scr, Hex Nyl Loc M- x 5mm Wsh, Flt SS.378 x.00 x Bearing, Sleeve Bushing.32 x.50 x Arm, Mount TSB Skirt TSB 78 ** Blade, Oil Resistant (Disk) Retainer, Skirt TSB Skirt Bracket Weldment TSB Bracket, Mount 5424 Arm, Mount Spring, Extension Right Skirt Assembly Wsh, Flt SAE SS 5/ Nut, Hex Nyl Loc SS M Scr, Hex M-.0 x 4mm Nut, Hex Nyl Loc SS M Scr, Hex Hd SS M-.0 x mm Scr, Hex Hd SS M8-.25 x 20mm Scr, Hex Nyl Loc M- x 5mm Wsh, Flt SS.378 x.00 x Bearing, Sleeve Bushing.32 x.50 x Arm, Mount TSB Skirt Bracket Weldment TSB Skirt TSB 78 ** Blade, Oil Resistant (Disk) Retainer, Skirt TSB Bracket, Mount 5424 Arm, Mount Spring, Extension ** Neoprene Disk Deck Blade Kit (before SN502059) TSB77 NOTE # ** Standard Disk Deck Blade Kit (before SN502059) TSB77 NOTE # ** Standard Disk Deck Blade Kit (after SN502058) TSB77 NOTE # ** = Optional NOTE #: All Deck blade kits include both deck and skirt blades.

18 E SCRUB SYSTEM (cylindrical) FRONT

19 SCRUB SYSTEM (cylindrical) E 7 Item Ref. No. Qty Description Item Ref. No. Qty Description Scr, Hex Hd /4-20 x Wsh, Flt SAE / Nut, Hex Jam 5/-24 TSB Wsh, Flt SAE 3/ Scr, Hex Hd /2-3 x Nut, Hex W/Shprf / Nut, Hex Nyl Loc-Thin / Scr, Soc Set Loc 5/-8 x Scr, Hex Hd Loc /4-20 x Nut, Hex Nyl Loc 5/ Pin, Cotter Hair Ring, Ret Ext Type E.38 Dia Ring, Ret Ext Type E.50 Dia Nut, Hex Nyl Loc M-.00 (qty 2 on 28") Nut, Hex Nyl Loc M Nut, Hex Nyl Loc SS M Scr, Hex Hd SS M-.0 x mm Scr, Pan Phil Thd Form /4-20 x Scr, Hex M0-.50 x 40mm Scr, Hex M-.0 x 95mm (qty on 28") Scr, Hex Thd Form /4-20 x Stud Scr, Pan Phil Thd Form /4-20 x Pin Bearing, Flange Wire Rope Assy Wheel (qty of on 28") Actuator, Motor * Carbon Brush Kit * Plastic Drive Nut * Replacement Limit Switch (2 required) End, Rod TSB Tee, Barb 3/8 NPT x /2 x / Strap Blade Idler, Belt Sheave, Poly-V Guard, Right Belt Guard, Left Belt Belt, Poly-V 80J Belt, Poly-V 90J Drive End Assembly (#59-5 & 8) (TSBUS ) Idler End Assembly (#-9 & 8) (TSBUS ) Right Skirt Assy (see associated pages) Left Skirt Assy (see associated pages) Hopper Weld t (28") Hopper Weld t. (32") Housing Weld t. (28") Housing Weld t. (32") Arm, Mount Rod, Adjuster Compression Spring Solenoid Valve Pin Bushing (qty of on 28") Motor, 24VDC,.75HP * A/R Armature ( per motor) * A/R Bearing (2 per motor) * A/R Brush Cap Assy ( per motor) * A/R Brush / Spring Kit ( kit per motor) Housing, Spring (TSBUS2002-8) Compression Spring Nut Retainer Nut Retainer Standoff, Insulated Rod End TSB Barb, 90 Elbow /2 x 3/8NPT Scr, Soc Set Loc /4-20 x.50 (NOTE ) Key, Sq..9 x.2 (NOTE ) Bearing, Ball (NOTE ) Spacer (NOTE ) Bearing Plate Weldment (NOTE ) Sheave, Poly-V (NOTE ) Spindle (NOTE ) Bearing, Ball (NOTE ) Knob (NOTE ) Idler Bearing Plate Weldment (NOTE ) Hub (NOTE ) Wire Rope, 2 inch Insulator, Terminal Cable Assy 8 AWG Cable Assy 8 AWG Boot, Rubber Scr, Hex Thd to Hd M-.0 x mm Wsh, Int SHPRF / Collar Scr, Soc Set Loc /4-20 x Bumper,.82 Square Scr, Hex Hd SS M-.0 x 2mm Washer, Bearing (NOTE ) ** Cyl. Brush Polypropylene 28" ** Cyl. Brush Soft Nylon 28" ** Cyl. Brush Hard Nylon 28" ** Cyl. Brush 80 Grit 28" ** Cyl. Brush 80 Grit 28" ** Cyl. Brush 4 Grit 28" ** Cyl. Brush Polypropylene 32" ** Cyl. Brush Soft Nylon 32" ** Cyl. Brush Hard Nylon 32" ** Cyl. Brush 80 Grit 32" ** Cyl. Brush 80 Grit 32" ** Cyl. Brush 4 Grit 32" * = Not Shown ** = Optional NOTE : TSBUS

20 E 8 SCRUB SYSTEM SKIRT ASSEMBLIES (cylindrical) FRONT

21 SCRUB SYSTEM SKIRT ASSEMBLIES (cylindrical) E 9 Item Ref. No. Qty Description Left Skirt Assembly Wsh, Flt SAE 5/ Scr, Hex Thd To Hd M8-.25 x 20mm Nut, Hex Nyl Loc M Nut, Hex Nyl Loc SS M Scr, Hex Hd SS M-.0 x mm Scr, Hex Nyl Loc M- x 5mm Bearing, Sleeve Bushing.32 x.50 x Retainer, Skirt Arm, Mount TSB Bracket, Mount Skirt ** Skirt, Oil Resistant Skirt Bracket Weldment Spring, Extension Scr, Hex M8-.25 x mm Right Skirt Assembly Wsh, Flt SAE 5/ Scr, Hex Thd To Hd M8-.25 x 20mm Nut, Hex Nyl Loc M Nut, Hex Nyl Loc SS M Scr, Hex Hd SS M-.0 x mm Scr, Hex Nyl Loc M- x 5mm Bearing, Sleeve Bushing.32 x.50 x Retainer, Skirt Arm, Mount TSB Bracket, Mount Skirt ** Skirt, Oil Resistant Skirt Bracket Weldment Spring, Extension Scr, Hex M8-.25 x mm ** = Optional

22 E 20 SOLUTION SYSTEM FRONT To Solution Tank To Solenoid Valve On Deck

23 SOLUTION SYSTEM E 2 Item Ref. No. Qty Description Scr, Pan Phil 5/-8 X Scr, Pan Phil /4-20 x Wsh, Flt SAE / Scr, Pan Phil /4-20 x Scr, Hex Hd -32 x Nut, Hex Nyl Loc Wsh, Flt.344 x.938 x Clamp, Hose SAE # Cap, Pipe GHT Nylon Tee, Barb Clamp, Cable Tank, Solution Solution Filter Solution Shut-off Valve Nipple, Hex 3/ Barb, Adapter /2 x /2 NPT Bracket, Solution Control Cover, Solution Tank Cable Support Cable Retainer Bracket, Cable Support Barb, Adapter /2 x 3/4 GHT Hose, Solution Hose, Solution Solution Hose Hose, Drain Hinge Pin Barb, 90 Degree Elbow Scr, Pan Phil 0-24 x Wsh, Flt SAE # Washer, Rubber Scr, Pan Phil SS Type B 0- x Water Level Gauge Clamp, Hose Support Scr, Hex Hd 5/-8 X Left Guard Weld t. TSB Right Guard Weld t. TSB Scr, Pan Phil /4-20 x.75 TSB Spacer TSB Nut, Hex Nyl Loc /4-20 TSB 778

24 E 22 RECOVERY SYSTEM FRONT

25 RECOVERY SYSTEM E 23 Item Ref. No. Qty Description Wsh, Flt SAE / Scr, Pan Phil /4-20 x Scr, Pan Phil 5/-8 x Scr, Pan Phil SS 0-24 x Scr, Pan Phil Type B /4-4 x Cage, Float Screen Hose, Vac Gasket Ball, Float Foam, Acoustical Vac Hose Assembly (after SN for 2800 & after SN0480 for BR 700) TSBUS Hose Assembly (before SN for 2800 & before SN 048 for BR 700) TSBUS Clamp, Plastic Tank, Recovery (HR 2800) TSBUS Tank, Recovery (BR 700) TSBUS Vacuum Duct Gasket, Vacuum Duct Bracket, Exhaust Hose Cap Assembly * 5425 Cap * Gasket, Cap Cover, Recovery Tank Separator, Foam Cover, Bracket Bracket, Tank Drain Hose Filter, Round Motor, Vac 24VDC * Carbon Brush Set (for ) Hinge, Plastic Clamp, Hose SAE # Tie, Cable Gasket, Cut Clamp, P Scr, Pan Phil /4-20 x Hose Clasp Scr, Pan Phil 0-24 x.75 * = Not Shown

26 E 24 SQUEEGEE SYSTEM Old Style Connecting Rod Assembly / No longer in production 4 7 FRONT

27 SQUEEGEE SYSTEM E 25 Item Ref. No. Qty Description Pin, Spr..9 x Nut, Hex Nyl Loc-Thin 5/ Ring, Ret Ext Type E.38 Dia Nut, Wing SS 5/ Pin End, Rod (qty of in current production units) NOTE* Squeegee Assembly (28") Squeegee Assembly (32") Squeegee Mount Weldment Connecting Rod Actuator, Motor * Replacement Limit Switch (2 required) Pin Cable Assembly TSB Connecting Rod NOTE* Spring, Extension Knob, Squeegee Adjust Rod End (qty of in current production units) NOTE* Spacer, Squeegee Cable Roller Rod End 5/ L. H Connecting Rod Rod End 5/ Nut, Hex Jam 5/-24 * = Not Shown NOTE* = Item 3 (Connecting Rod) is no longer available. Order a quantity of () of each of items 9-22 to replace a damaged item 3.

28 E 2 SQUEEGEE ASSEMBLY FRONT

29 SQUEEGEE ASSEMBLY E 27 Item Ref. No. Qty Description Squeegee Assembly (28") Squeegee Assembly (32") Scr, Pan Phil SS -32 x Bushing Nut, Hex Nyl Loc-Thin SS Scr, Hex Thd To Hd SS 5/-8 x Nut, Hex Nyl Loc SS M Scr, Hex Hd SS M-.0 x 0mm Scr, Hex Hd SS M8-.25 x 20mm Scr, Hex Thd To Hd SS 5/-8 x Scr, Hex Hd SS M8-.25 x 0mm Latch Scr, Hex M-.0 x 95mm Nut, Wing SS / Wheel Nut, Thumb Bracket Knob Bracket Tool Weldment (28") Tool Weld ment (32") Standard Squeegee Blade Kit (28") NOTE # Standard Squeegee Blade Kit (32") NOTE # Wheel Strap, Left Rear (28") Strap, Left Rear (32") Strap, Right Rear (28") Strap, Right Rear (32") Strap, Front (28") Strap, Front (32") Plate (28") Plate (32") Bracket 28" Accessories NOTE # ** Standard Squeegee Blade Kit ** Neoprene Squeegee Blade Kit ** Blade, Front-Tile Linard 32" Accessories NOTE # ** Standard Squeegee Blade Kit ** Neoprene Squeegee Blade Kit ** Blade, Front-Tile Linard ** = Optional NOTE #: All squeegee blade kits include both front and rear squeegee blades.

30 E 28 ELECTRICAL SYSTEM FRONT

31 ELECTRICAL SYSTEM E 29 Item Ref. No. Qty Description Scr, Hex Hd /4-20 x Wsh, Flt SAE # Scr, Pan Phil 0-24 x Wsh, Flt SAE / Scr, Pan Phil /4-20 x Scr, Pan Phil 8-32 x Scr, Pan Phil /4-20 x Nut, Hex W/Shprf / Nut, Hex Nyl Loc / Scr, Pan Phil M5 x 2mm Nut, Hex Nyl Loc M Stud Scr, Pan Phil 8-32 x Stud, / Boot, Battery Post Circuit Breaker, 0 Amp Rectifier Assy Gasket Circuit Breaker, 45 Amp Cable, Battery * Terminal Clamp, Battery Control Box Assembly Panel, Electrical Controller, 24V Display PCB Assembly Display Panel Assembly Fuse, 50 Amp Rod, Disconnect Disconnect Support Weldment Horn / Backup Alarm Contactor, 24VDC Cable Assembly Cable Assembly (not shown) Harness, Main (not shown) Cable Assembly AWG Cable Assembly AWG Splash Guard Gasket Switch, Key * A/R Replacement Key Boot, Reset Button Boot, Reset Button Standoff, Insulated Tie, Cable Knob Block Cable Suppression Core ** Charger, 24VDC, Auto, 40 Amp, 230VAC ** Charger, 24VDC, Auto, 40 Amp, 20VAC ** Programmer, 3 User ** Programmer Cable * = Not Shown ** = Optional

32 E 30 OPTIONAL KITS

33 OPTIONAL KITS E 3 Item Ref. No. Qty Description Vacuum Wand Caddy Kit * Instruction Sheet Scr, Pan Phil 0-24 x Spacer, Stepped Squeegee Tool, 4" Coupler Vac Hose, Bumper Wand, 2 Piece Caddy Weldment Extension Coupler Coupler Beacon Kit * Instruction Sheet Scr, Pan Phil 0-24 x Nut, Hex Nyl Loc Weldment, Beacon Strobe * Lens, Amber (for 54433) * 5443 Flash Tube (for 54433) Headlight Kit * Instruction Sheet Scr, Pan Phil /4-20 x Guard, Headlight Headlight, 24V * Term,.25 Ins tab * = Not Shown

34 E 32 WIRING DIAGRAM 99- (-) RED RED RED S L M M X X X2 M A2 BLK BLK (+) RED/BRN ORN/GRN RED/BRN YEL/BRN YEL/BLU ORN/GRN GRN GRN A3 5 0 GRN ORN/WHT YEL/WHT YEL/GRN GRN/BRN YEL/BLU YEL/WHT RED/BRN RED/BRN ORN/RED ORN/GRN BLK F2 F BT S2 M2 BLK BLK/WHT WHT/BLU ORN/BLU VIO/WHT WHT/ORN GRN/BLK RED/BLK ORN/BLK BLK J 2 J4 BLK BRN/WHT RED/WHT VIO 7 WHT ORN GRA/RED J J5 2 7 BRN/RED H3 YEL RED K2 RED GRA 3 ORN VIO/BLK BLK BLK M WHT M CURTIS PMC 235 M2 M B- B+ (-) (+) RT THERMISTOR GRA/RED WHT/BRN VIO/BLK D D2 WHT/BRN WHT/BRN WHT/BRN YEL/RED YEL/RED BRN/BLK A BLK VIO/BRN RED/GRN BLK/YEL VIO/BRN K BLU RED RED F3 M M5 K K2 H H2 M3 M4 BLK RED BRN/BLK WHT/YEL WHT/YEL VIO/BRN BLK/YEL RED/GRN VIO/BRN R2 BLK BLK 0- GRN/YEL M M GRN/YEL GRN/YEL BLK BLK BLK GRN/YEL RED/WHT BRN/WHT GRA GRN VIO GRN/YEL GRN/YEL GRN/YEL t GRN

35 WIRING DIAGRAM E 33 Item Ref. No. Qty Description A Controller, 24V A Control Box Assembly A Display PCB Assembly BT Battery, V 395A/H D Diode D Diode F Fuse, 50 Amp F Circuit Breaker, 0 Amp F Circuit Breaker, 45 Amp H Headlight (optional) H Strobe Light (optional) * Lens, Amber (for 54433) * 5443 Flash Tube (for 54433) H Horn / Backup Alarm K Contactor, Vac Motor K Contactor, Brush Motor L Solenoid Valve M Lift Actuator, Brush M Lift Actuator, Squeegee M Motor, Vac 24VDC * Carbon Brush Set (for 54228) M Motor, Brush (HR 2800 / BR 700) Motor, Brush (HR 2800C / BR 700C) M Motor, Drive Wheel M Motor, Brush (HR 2800C / BR 700C) R Thermistor R Potentiometer, 5K S Switch, Key S Switch, Seat X Battery Disconnect X2 Charger Connector * = Not Shown ** = Optional

36 E 34 BRUSH / DISC SELECTOR GUIDE (DISC) We manufacture brushes and pad holders that will give you the best possible performance between machine and floor. Following are descriptions of the materials and their applications. Union Mix: ProLite: Prolene: Magna Grit 4: Dyna Grit 80: MidLite Grit 80: MidGrit 240: AgLite Grit 500: Short Trim Pad Holder: Medium grade natural fibers for polishing finished floors with standard-speed equipment. Recommended for use in place of white pads. Bristles are made from light-duty polypropylene for general scrubbing when you do not want to scratch or remove finish from the floor. Recommended for use in place of red pads. Polypropylene material for medium-duty scrubbing on concrete, terrazzo and vinyl floor tile. Recommended for use in place of green or blue pads. For extreme heavy-duty scrubbing or stripping of floors. This brush has extra large diameter silicon carbide grit impregnated synthetic bristles. Recommended for use in place of black pads. For aggresive, heavy-duty scrubbing or stripping of floors. Recommended for use in place of brown pads. For general purpose scrubbing of sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard floor surfaces. Recommended for use in place of green or blue pads. For general purpose scrubbing when you need a lighter action for sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard floor surfaces. Recommended for use in place of green or blue pads. For light scrubbing when used wet; buffing or polishing when used dry on urethane coated, sealed concrete or other resilient hard surface floors. Recommended for use in place of red or white pads. Made with a structural foam block and center ring for correct pad centering. It has a "shower feed" design for getting solution to the floor. Ref. No.: Short Trim Pad Holder Magna Grit Dyna Grit AgLite Grit Prolene ProLite Union Mix MidGrit MidLite Grit 80

37 BRUSH SELECTOR GUIDE (CYLINDRICAL) E 35 We manufacture brushes and pad holders that will give you the best possible performance between machine and floor. Following are descriptions of the materials and their applications. 4 Grit Brush: Most aggressive grit brush. Used primarily to clean heavy buildup on concrete floors in factories, or for heavy stripping of finish. 80 Grit Brush: Medium aggressive grit brush. Good all-around brush for medium to heavy buildup removal. Can also be used for general stripping operations. 80 Grit Brush: Least aggressive grit brush. Used for daily cleaning of hard-finished floors. Polypropylene Brush: Stiff Nylon Brush: Soft Nylon Brush: Standard equipment brush. Low cost, yet effective in cleaning many common floor surfaces. Cleaning action similar to polypropylene. More durable and wear-resistant than polypropylene. Least aggressive brush available. Used on soft-finish floors where a more aggressive brush would leave scratch marks, or in applications requiring very light cleaning. Ref. No.: Ref. No.: 28 BRUSHES Polypropylene Soft Nylon Hard Nylon Grit Grit Grit 32 BRUSHES Soft Nylon Hard Nylon Polypropylene Grit Grit Grit

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