Hydro-Retriever 3200 BR 850, 850C, 850C-XL

Transcription

1 Hydro-Retriever 200 BR 80, 80C, 80C-XL PARTS LIST Advance MODELS 0000(disc) 080(2 cylindrical), 00 (8 cylindrical) Nilfisk MODELS 000(disc) 08(2 cylindrical), 0 (8 cylindrical) All models covered in this manual are OBSOLETE /8 revised 8/0 SECTION

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3 TABLE OF CONTENTS E DESCRIPTION PAGE Chassis System... E-- Control System... E-- Steering / Front Wheel System... E-- Decal System... E-- Scrub System Lift (disc)... E-- Scrub System Lift (cylindrical)... E-- Scrub System Drive (disc)... E-- Scrub System Drive (cylindrical)... E-- Scrub Deck / Skirts (disc)... E-- Scrub Deck / Skirts (cylindrical)... E--2 Solution System... E--2 Recovery System... E--2 Squeegee System... E--2 Squeegee Assembly... E--2 Rear Wheel System... E-- Electrical System... E-- Wiring Diagram (disc)... E-- Wiring Diagram (cylindrical)... E-- Brush Head Extension Kit (disc)... E-- Vacuum Wand Caddy Kit... E-- Beacon / Headlight / Backup Alarm Kits... E-- Brush / Disc Selector Guide (Disc)... E-- Brush Selector Guide (Cylindrical)... E-- WHEN ORDERING PARTS * Use the 8 digit numbers from the Ref. No. columns in this parts list. * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model Serial No.

4 E 2 CHASSIS SYSTEM

5 8-0- CHASSIS SYSTEM E Item Ref. No. Qty Description Wsh, Flt SAE / Scr, Pan Phil /-20 x Scr, Pan Phil /-8 x.0 00 Scr, Hex Thd To Hd M8-.2 x 20mm 002 Nut, Hex M Nut, Hex Nyl Loc M Scr, Hex M8-.2 x mm Scr, Pan Phil Thd Form /-20 x Nut, Push Cap / Wsh, Flt. x. x.2 Grommet 2 22 Grommet Scr, Pan Phil Thd Form 0-2 x Chassis Weld t Wheel, Roller 000 Cover, Lower Column 008 Control Box Gasket 000 Panel, Electrical Mount, Disconnect 2 02 Cup Holder 22 0 Plate, Floor Rod, Pivot 2 0 Cover, Panel 2 0 Plate, Spring Mount 2 0 Cover, Battery 2 0 Gasket 28 0 Gasket 2 02 Tray, Battery Trim, Edge 028 2" Gasket (.cm) " Gasket (.2cm) 08 Battery Spacer 0 Strap 200 Seat ** 20 Armrest Kit ** Seat Belt Kit 200 Hinge 8 Grommet 8 0 Clamp, Plastic Optional Accessories and Kits ** 02 A/R Wheel Assembly, Scrubber ** 02 A/R Backup Alarm Kit (see associated pages) ** 02 A/R Headlight Kit (see associated pages) ** 02 A/R Beacon Kit (see associated pages) ** 022 A/R Vacuum Wand Caddy Kit (see associated pages) ** 028 A/R Brush Head Extension Kit (disc models / see associated pages) ** 0 A/R Neoprene Scrub Deck Blade Kit (disc models before SN82) ** 00 A/R Standard Scrub Deck Blade Kit (disc models before SN82) ** 020 A/R Standard Scrub Deck Blade Kit (disc models after SN8) ** 002 A/R Neoprene Squeegee Blade Kit ** 08 A/R Standard Squeegee Blade Kit ** 00 A/R Linatex Squeegee Blade Kit ** 20 A/R Armrest Kit ** A/R Seat Belt Kit ** = Optional

6 E CONTROL SYSTEM FRONT 2 0 2

7 8-00- CONTROL SYSTEM E Item Ref. No. Qty Description 008 Wsh, Flt SAE / Wsh, Flt SAE / 002 Pin, Cotter /2 x / Scr, Hex Hd Loc /-8 x. 00 Scr, Hex Thd To Hd M8-.2 x 20mm 0028 Ring, Ret Ext Type E Reinf..2 Dia Scr, Pan Phil M x 0.8 x mm Scr, Hex M-.0 x 2mm 00 2 Scr, Pan Phil M x 2mm Nut, Hex Nyl Loc M Nut, Hex Nyl Loc M Nut, Hex Nyl Loc M Nut, Hex Nyl Loc M Scr, Hex M2 -. x mm 002 Scr, Hex M8 -.2 x mm 002 Scr, Hex M -.80 x 20mm 0028 Scr, Hex M -.00 x mm Wsh, Flt SS.2 x.00 x Wsh, Flt. x. x Bearing, Thrust Grommet Clamp, P Bearing, Flange Bushing,.2 x.0 x Bearing, Flange 2 02 Bushing Pad, Rubber Bushing Bushing,.2 x. x Arm Weld t. 00 Link, Brake 2 0 Yoke, Clevis 02 Pedal Mount Weld t. 0 Rod, Brake 0 Bellcrank 00 Brake Pedal Weld t. 0 Latch, Park Brake Plate, Slide 08 Spacer, Nylon 0 0 Lever, Throttle 00 Link Weld t. 2 Throttle, Electronic 2008 Throttle Pedal Weld t. 8 Mat, Pedal 0 Spring, Extension 82 2 Spring, Idler 88 Bearing, Sleeve Bearing, Flange

8 E STEERING / FRONT WHEEL SYSTEM FRONT

9 8-00- STEERING / FRONT WHEEL SYSTEM E Item Ref. No. Qty Description 008 Wsh, Flt SAE / Wsh, Flt SAE / Scr, Soc Set Loc /8- x Scr, Soc Set Loc /-8 x Pin, Cotter, /8 x Nut, Hex Nyl Loc-Thin / Scr, Soc Set Loc /-20 x Scr, Hex Thd To Hd M8-.2 x 20mm Key, Wdf. x Wsh, Flt.88 x 2.2 x. 008 Nut, Hex Nyl Loc M Scr, Hex M8-.2 x 0mm 00 Scr, Hex Nyl Loc M0-.0 x mm Wsh, Flt. x.2 x Scr, Pan Phil Thd Form /-20 x Wsh, Flt. x. x.2 08 Nut, Castle / Bearing, Flange 02 2 Bearing, Flange Bushing,.2 x.0 x Collar, Shaft Motor / Wheel Assembly * 0 Oil Seal * 08 Motor * 0 Carbon Brush Set * 080 Seal Kit * 088 Wheel, Drive 2 00 Spindle Weld t Shaft, Lower Steering 2 00 Plate, Steering 2 02 Splash Guard Chain, Roller Shaft, Upper Steering Column, Steering Latch 200 Cover, Upper Column 2 0 Sprocket Assembly * 08 Sprocket * 2 Bearing * 0 Fitting, Lube 08 Universal Joint 8 Sprocket 8 Cap, Grease 2 Bearing, Cup 2 Bearing, Cone Bearing, Cone 202 Bearing, Cup 0 Seal, Radial Lip 2 Bushing 2 0 Steering Wheel 08 Cup Bushing, Flanged Cap 0 Wheel Adapter 2 Clamp, Hose Support 8 00 Wsh, Flt SAE #0 00 Bushing TSB Scr, Pan Phil Thd Form 8-2 x.8 TSB 2 * = Not Shown

10 E 8 DECAL SYSTEM FRONT

11 DECAL SYSTEM E Item Ref. No. Qty Description 00 Decal, Caution 2 00 Decal, Tie Down 0 Decal, Emergency Disconnect 0 Decal, Battery Wiring 020 Schematic, Electrical (disc models) 02 Schematic, Electrical (cylindrical models) 02 Decal, Charger 0 Decal, Circuit Breaker 8 02 Decal, Flow Rate 02 Decal, Logo 2 Inch Grip Surface 02 Decal, HR Decal, BR Decal, Logo 020 Decal, Wear Items (200)

12 E 0 SCRUB SYSTEM LIFT (DISC) FRONT

13 8-00- SCRUB SYSTEM LIFT (DISC) E Item Ref. No. Qty Description 00 Pin 2 2 Lift Actuator (Brush) * 8820 Replacement Plastic Nut * 0 Carbon Brush Set Ring, Ret. Ext. Type E.8 Dia Nut Retainer Scr, Hex Thd Form /-20 x.8 0 Compression Spring 00 Spring Housing, Actuator Bearing, Flange Nut, Hex Nyl Loc SS M Thrust Bearing Bearing, Sleeve Scr, Hex Hd M2-.2 x 2mm 008 Wsh, Flt SAE /2 02 Bushing Scr, Hex Nyl Loc M2-. x 0mm 88 2 Bearing, Sleeve 000 Nut, Hex Nyl Loc SS M Wsh, Flt SAE SS /2 00 Scr, Hex Hd SS M2-. x mm 20 0 Vertical Lift Bar, Deck Nut Retainer Ball Joint Nut, Hex Jam / Connecting Rod 2 8 Ball Joint Nut, Hex Nyl Loc-Thin / Bushing Nut, Hex Nyl Loc M Arm Scr, Hex Hd M8-.2 x 0mm 00 Wsh, Flt SAE / 2 20 Bushing 8 Bearing, Sleeve 00 Lift Arm, Scrub Deck 0028 Scr, Hex Thd To Hd /-8 x Pivot Arm Weld t Scr, Hex Hd SS M-.00 x 20mm Actuator Plate Weld t Spring, Extension Nut, Hex Jam /-8 02 Swivel Bracket, Deck * = Not Shown

14 E 2 SCRUB SYSTEM LIFT (CYLINDRICAL) FRONT

15 8-0-0 SCRUB SYSTEM LIFT (CYLINDRICAL) E Item Ref. No. Qty Description 00 Pin Ring, Ret Ext Type E.8 Dia 2 Actuator Motor * 8820 Replacement Plastic Nut * 0 Carbon Brush Set Nut Retainer Scr, Hex Thd Form /-20 x.8 0 Compression Spring 00 Spring Housing, Actuator Bearing, Flange Scr, Hex M2-.2 x 2mm Bearing, Sleeve 8 8 Thrust Bearing Wsh, Flt SAE /2 00 Lift Arm, Scrub Deck 000 Nut, Hex Nyl Loc SS M Vertical Lift Bar, Deck 00 2 Scr, Hex Hd SS M2-. x mm 0028 Wsh, Flt SAE SS / Swivel Bracket, Deck 20 Bushing 20 8 Bearing, Sleeve Leveler, One Inch 2 00 Wsh, Flt SAE / Scr, Hex M8-.2 x 0mm Bushing 2 0 Arm Nut, Hex Nyl Loc M Conneccting Rod Nut, Hex Nyl Loc-Thin / Ball Joint 02 Rod Nut, Hex Jam / Ball Joint 200 Nut Retainer Scr, Hex Nyl Loc M2-. x 0mm 02 Bushing 88 2 Bearing, Sleeve Pivot Arm Weldment 0028 Scr, Hex Thd To Hd /-8 x Nut, Hex Nyl Loc SS M Scr, Hex Hd SS M-.00 x 20mm Actuator Plate Weldment 0008 Nut, Hex Jam / Spring, Extension * = Not Shown

16 E SCRUB SYSTEM DRIVE (DISC) FRONT

17 8-0- SCRUB SYSTEM DRIVE (DISC) E Item Ref. No. Qty Description 0 Gearbox Assembly TSBUS * 0 2 Gearbox * 02 Motor (Brush) * 08 Brush Board Assy * 8 Brush Spring Kit * 000 Brush Assembly Kit Nut, Hex Nyl Loc SS M Mount Bracket Scr, Hex Hd SS /8- x. NOTE Nut, Hex Nyl Loc SS M Tube Weld t Scr, Hex Hd SS M-.00 x mm Wsh, Flt SAE SS / 00 8 Scr, Hex Hd SS M8-.2 x 20mm 0 2 Kit, Hub Replacement (items 22-2) Wsh, Flt SS. x.00 x Scr, Hex Hd Loc SS /-8 x Thermoid Disk 00 Scr, Hex Hd Loc M8-.2 x 2mm 0000 Scr, Pan Phil Thd Form 0-2 x.8 2 Plate, Stop Wsh, Flt. x.8 x Spring Retainer 00 2 Brush Holder Scr, Hex Hd SS M8-.2 x 2mm Insulator, Terminal Hub, Drive Spacer Key, Sq. x.2 ** Short Trim Pad Holder ** 08 2 Magna Grit Brush ** Dyna Grit 80 Brush ** 08 2 AgLite 00 Brush ** 08 2 Prolene Brush ** 08 2 ProLite Brush ** 08 2 Union Mix Brush ** 08 2 MidGrit 20 Brush ** MidLite Grit 80 Brush * = Not Shown ** = Optional NOTE: Apply Loctite #22 prior to assembly.

18 E SCRUB SYSTEM DRIVE (CYLINDRICAL) FRONT

19 8-0-8 SCRUB SYSTEM DRIVE (CYLINDRICAL) E Item Ref. No. Qty Description 0 2 Motor, VDC,. HP TSB 8 8 Armature 00 Bearing (2 required per motor) 02 Brush Cap Assembly TSB 8 0 Brush Assembly 0 Brush Cover Cap TSB Nut, Hex W/Shprf / Stud 88 2 Standoff, Insulated 0028 Scr, Hex Hd Loc /-20 x. 0 2 Idler End Assembly (#8, 28, 2-) (TSBUS ) 02 2 Idler, Belt Wsh, Flt SAE / Scr, Hex M0-.0 x 0mm Scr, Soc Set Loc /-8 x.2 0 Belt, Poly-V 0J 2 0 Guard, Right Belt Scr, Pan Phil Thd Form /-20 x Sheave, Poly-V 0 2 Drive End Assembly (#2- & ) (TSBUS ) Intentionally Omitted 002 Nut, Hex Nyl Loc SS M Knob (TSBUS ) Scr, Hex Hd /-20 x Hopper Weldment, 2" 02 Hopper Weldment, 8" Brush, Polypropylene 2" (Standard) ** 0 2 Brush, Soft Nylon 2" ** 0 2 Brush, Hard Nylon 2" ** 0 2 Brush, 80 Grit 2" ** 0 2 Brush, 80 Grit 2" ** 08 2 Brush, Grit 2" 02 2 Brush, Polypropylene 8" (Standard) ** 02 2 Brush, Soft Nylon 8" ** 02 2 Brush, Hard Nylon 8" ** 02 2 Brush, 80 Grit 8" ** 02 2 Brush, 80 Grit 8" ** Brush, Grit 8" 22 0 Guard, Left Belt 2 0 Belt, Poly-V 80J Nut, Hex Nyl Loc M Scr, Soc Set Loc /-20 x.0 (TSBUS ) Sheave, Poly-V (TSBUS ) Key, Sq. x.2 (TSBUS ) Bearing, Ball (TSBUS ) Bearing Plate (TSBUS ) Spacer (TSBUS ) 0 2 Spindle (TSBUS ) Hub (TSBUS ) 2 Idler Bearing Plate (TSBUS ) 08 Washer, Bearing (TSBUS ) ** = Optional

20 E 8 SCRUB DECK / SKIRTS (DISC) FRONT 2 0

21 8-02- SCRUB DECK / SKIRTS (DISC) E Item Ref. No. Qty Description 02 Right Skirt Assembly (#-) 02 Left Skirt Assembly (#,, 0, 2- & -) 00 2 Scr, Hex Hd M-.00 x 0mm Wsh, Flt SAE / 000 Wsh, Bowed. x. x Wheel Bushing.2 x. x Scr, Hex Thd To Hd M-.00 x 20mm (quantity of 2 after SN8) TSB 088 Skirt Weldment, Right Nut, Hex Nyl Loc M Nut, Hex Nyl Loc SS M-.00 (quantity of 2 after SN8) TSB Blade (Standard) Blade (Neoprene) 020 Strap, Right Blade (Standard) Blade (Neoprene) 08 2 Strap 02 Strap, Left 08 Skirt Weldment, Left 0 Knob 0 Knob Nut, Hex Jam M Leveler, One Inch Nut, Hex Jam / Scr, Hex Thd To Hd M2-. x 0mm 2 02 Blade, Rear (Standard) 020 Blade, Rear (Neoprene) 2 02 Strap Scr, Hex Hd SS /-20 x.00 (after SN8) TSB 2 00 Skirt, Bristle Long (after SN8) TSB 02 Blade, Front (Standard) / (before SN82) TSB 022 Blade, Front (Neoprene) / (before SN82) TSB * 0 Strap (front blade before SN82) Deck Weldment TSB Nut, Wing Loc /-20 (after SN8) TSB Skirt, Bristle Short (after SN8) TSB Nut, Hex Nyl Loc-Thin SS /-20 (after SN8) TSB ** 00 A/R Standard Scrub Deck Blade Kit (#0, 2, 2 & 2 / before SN82) ** 0 A/R Neoprene Scrub Deck Blade Kit (#0, 2, 2 & 2 / before SN82) ** 020 A/R Standard Scrub Deck Blade Kit (#0, 2, 2, 2 & 2 / after SN8) ** = Optional

22 E 20 SCRUB DECK / SKIRTS (CYLINDRICAL) FRONT

23 SCRUB DECK / SKIRTS (CYLINDRICAL) E 2 Item Ref. No. Qty Description 00 Right Skirt Assembly, 2" (#- & 28) 0 Left Skirt Assembly, 2" (#-2, -2 & 28) 02 Right Skirt Assembly, 8" (#- & 28) 0 Left Skirt Assembly, 8" (#-2, -2 & 28) 02 Housing Weldment, 2" 0 Housing Weldment, 8" Nut, Hex Nyl Loc-Thin / Wsh, Flt SAE / Scr, Hex Hd /2- x.0 0 Bracket, Mount (Right) 02 2 Spring, Extension 82 Bearing, Sleeve Arm, Mount TSB Nut, Hex Nyl Loc SS M Retainer, Skirt, 2" 0 2 Retainer, Skirt, 8" Skirt, 2" 00 2 Skirt, 8" ** 02 2 Skirt, Oil Resistant, 2" ** 0 2 Skirt, Oil Resistant, 8" 08 Skirt Bracket Weldment, 2" (Right) 0 Skirt Bracket Weldment, 8" (Right) 00 Scr, Hex Hd SS M-.00 x mm 00 2 Scr, Hex Thd To Hd M8-.2 x 20mm 00 Wsh, Flt SAE / 80 Bushing, 2" 20 Bushing, 8" Nut, Hex Nyl Loc M Scr, Hex Nyl Loc M-.00 x mm 20 0 Bracket, Mount (Left) 2 0 Skirt Bracket Weldment, 2" (Left) 0 Skirt Bracket Weldment, 8" (Left) Pin, Cotter Hair Blade Strap Collar Scr, Soc Set Loc /-20 x Wire Rope Scr, Hex M8-.2 x mm Nut, Hex Nyl Loc M-.00 (qty of 2 on 8") 0 2 Wheel (qty of 2 on 8") 2 Bushing (qty of 2 on 8") Scr, Hex M-.0 x MM (qty of 2 on 8") ** = Optional

24 E 22 SOLUTION SYSTEM FRONT

25 8-00- SOLUTION SYSTEM E 2 Item Ref. No. Qty Description 002 Rivot, Pop A/S.2 x.8 / Wsh, Flt SS.2 x.0 x.0 22 Clamp, Hose SAE # (disc models) 2 Clamp, Hose SAE #2 20 Cap, Pipe GHT Nylon Hose 202 Tee 8 8 Washer, Rubber 002 Tee, /8 NPT x /2 x /2 Barb 0 0 Solution Tank (Hydro-Retriever 200) 00 Solution Tank (BR 80) 02 Filter Flow Control Valve Assembly 08 Valve 020 Handle, FCV 02 Hose, Spiral (disc models) 02 Solution Tank Cover 0282 Gasket 00 Hose, Spiral (disc models) Hose, Spiral (cylindrical models) 0 Valve, Solenoid 8 02 Hose, Spiral (disc models) 0 2 Strap, Retaining Barb, Adapter / x /8 NPT 2 80 Hose, Spiral 22 Nipple, Hex / Barb, 0 Elbow / x / NPT 2 Tie, Cable Barb, Adapter / x / GHT Barb, Adapter / x / NPT 2 2 Clamp, Hose

26 E 2 RECOVERY SYSTEM FRONT

27 8-02- RECOVERY SYSTEM E 2 Item Ref. No. Qty Description Wsh, Flt SAE / Scr, Pan Phil /-20 x Scr, Pan Phil /-20 x Wsh, Flt SAE SS / 0028 Scr, Pan Phil SS /-20 x Rivot, Pop A/S.2 x.8 /.0 00 Scr, Pan Phil SS /-20 x Wsh, Flt SS.2 x.0 x Scr, Pan Phil SS Type B /- x Cork Strap 2 2 Cage, Float Hose, Vac 0 Wire Rope, 2 Inch 208 Motor (Vac) * 00 Carbon Brush Set 0 Ball, Float 80 Foam, Acoustical Vac Hose Hose, Drain 002 Gasket, Inlet Dome, Recovery Tank 2 00 Recovery Tank Cover, Recovery Tank Plate 2 02 Intake Housing, Rotomold 2 02 Cover / Handle Assembly * 02 Gasket Recovery Tube Gasket, Vac Motor Gasket, Spout Inlet 2 02 Gasket, Recovery Lid 0 02 Filter 0 Strap, Retaining 2 02 Clamp, Hose SAE #2 20 Tube 2 Plug, T-Handle Tie, Cable Scr, Pan Phil SS 0-2 x.2 0 Clamp, Plastic * = Not Shown

28 E 2 SQUEEGEE SYSTEM FRONT

29 8-0-2 SQUEEGEE SYSTEM E 2 Item Ref. No. Qty Description 008 Wsh, Flt SAE / Scr, Hex Hd /- x Wsh, Flt SAE SS / Ring, Ret. Ext. Type E.8 Dia. 008 Nut, Hex Nyl Loc M Scr, Hex Hd M8-.2 x 0mm Nut, Hex Nyl Loc M Scr, Hex Hd M2-. x 0mm 002 Nut, Hex Nyl Loc SS M Scr, Hex Hd SS M-.00 x 2mm 00 2 Scr, Hex Hd SS M-.00 x 20mm Scr, Hex Nyl Loc M2-. x 0mm 002 Nut, Hex Nyl Loc-Thin / Scr, Soc Set Loc 0-2 x Nut, Wing SS /8-00 Pin Bushing 8 2 Pin 0 2 Collar Bushing 2 0 Bushing. x.2 x Bearing, Sleeve 2 8 Ball Joint 2 20 Rod, Adjuster 2 0 Lift Actuator (Squeegee) * 8820 Replacement Plastic Nut * 0 Carbon Brush Set Arm Weld t Half Yoke Weld t Spring Assembly, Gas 2 00 Squeegee Assy (see associated pages) TSBUS200-8 / TSBUS Mount Weld t. 00 Squeegee Mount Weld t Chain Assembly 80 Knob 88 2 Bearing, Sleeve 002 Scr, Soc Set 0-2 x Nut, Hex Nyl Loc-Thin /-8 * = Not Shown

30 SQUEEGEE ASSEMBLY 8- E FRONT

31 8-0- SQUEEGEE ASSEMBLY E 2 Item Ref. No. Qty Description 00 Squeegee Assembly TSBUS200-8 / TSBUS Wsh, Flt SAE / Nut, Hex Nyl Loc / Scr, Pan Phil SS 0-2 x Nut, Hex Nyl Loc SS Scr, Pan Phil SS -2 x Scr, Hex Thd To Hd SS /-8 x Nut, Hex Nyl Loc SS M Scr, Hex Hd SS M8-.2 x 20mm 00 Scr, Hex Hd SS M8-.2 x mm Scr, Hex Hd SS M8-.2 x 20mm 00 2 Scr, Hex Hd SS M8-.2 x 0mm Scr, Hex Hd SS M-.00 x 0mm 00 8 Nut, Wing SS / Nut, Thumb Wheel, Roller 0 2 Bushing 020 Tool Weldment 8 02 Plate 02 Strap, Left Rear Strap, Front 2 02 Strap, Right Rear Bracket Bracket Caster Wheel Bracket 2 Latch Assy Scr, Hex Thd To Hd SS /-8 x Knob 0 08 Standard Squeegee Blade Kit 0 Insert, Squeegee Right TSBUS200-8 / TSBUS Insert, Squeegee Left TSBUS200-8 / TSBUS ** 08 Standard Squeegee Blade Kit ** 002 Neoprene Squeegee Blade Kit ** 00 Linatex Squeegee Blade Kit ** 00 Blade, Front W/O Notches (for tile floors) ** = Optional

32 E 0 REAR WHEEL SYSTEM FRONT 8 2 0

33 8-00- REAR WHEEL SYSTEM E Item Ref. No. Qty Description 008 Nut, Lug Scr, Hex Nyl Loc M-.00 x mm Scr, Hex Nyl Loc M0-.0 x 20mm 2 Wsh, Flt.0 x.0 x.8 0 Bearing, Ball 0 2 Hub, Finished 08 2 Brake Disc 8 0 Caliper, Brake Left * 0 Caliper, Brake Right 082 Stud, M Wheel Assembly (Standard) * 02 2 Wheel Assembly (Scrubber / Optional) 0 Bushing,.8 x. x.2 * = Not Shown

34 E 2 ELECTRICAL SYSTEM FRONT

35 8-0-0 ELECTRICAL SYSTEM E Item Ref. No. Qty Description Item Ref. No. Qty Description 0082 Scr, Hex Hd /-8 x Wsh, Flt SAE # Scr, Pan Phil 0-2 x Wsh, Flt SAE / 002 Scr, Pan Phil /-20 x Scr, Pan Phil /-20 x Nut, Hex W/Shprf / Scr, Pan Phil -2 x Nut, Hex Nyl Loc Scr, Hex Hd M-.00 x 2mm 00 2 Scr, Pan Phil M x 2mm Nut, Hex Nyl Loc M Nut, Hex Nyl Loc M Nut, Hex Nyl Loc M Scr, Hex Hd M8-.2 x mm Stud Scr, Pan Phil Thd Form /-20 x Wsh, Int Shprf / 000 Scr, Pan Phil 8-2 x Nut, Hex Jam / Stud, / Boot, Battery Post 2 8 Circuit Breaker, 0 Amp (Control) Diode Contactor (Vac / Brush Motor) 2 00 Cover, Charger Plug 2 00 Switch (Emergency Disconnect) 28 0 Control Box Assembly 2 08 Gasket Main Wiring Harness 02 Display PCB Assembly Control Panel Assembly * 008 Panel, Control * 0220 Switch, Membrane 2 Tie, Cable 82 2 Tie, Cable 08 Fuse Clamp, 200 Amp 82 Horn V 028 Cable 8 02 Cable 028 Cable, AWG Cable, AWG 02 Cable, AWG 2 02 Cable, AWG 02 Cable, AWG 028 Cable, 8 AWG 020 Cable, 8 AWG 08 Insulator, Terminal 0 Circuit Breaker, Amp (Wheel Drive) 8 0 Controller, Speed Contactor (Reversing) Diode 0 Connector 2 0 Clamp,.2 Hose Support 08 Cable, Battery * Terminal Clamp, Battery 20 2 Boot, Rubber 20 Switch (Key) * 208 Replacement Key Switch (Horn) 2 Varistor 8 80 Contactor (Main) 80 Resistor, 20 Ohm, 8 Watts 0 82 Diode Boot, Reset Button 2 8 Boot, Reset Button 22 Switch (Charger Interlock) 88 Standoff, Insulated 00 Tie, Push Mount * 02 Battery Plug Assembly * 02 Charger Plug Assembly * = Not Shown

36 E WIRING DIAGRAM (DISC) (+) RED F X X RED X2 RED F2BRN/ S RED/BR S2 ORN/GRN S GRN GRN S N RED/BRN ORN/GRN BT /YEL (-) ORN/WHT L YEL/BRN YEL/RED M M YEL/BLU GRN/WHT M2 M BLU/ YEL/GRN M M GRN ORN/ A RED/ GRN/BRN 2 ORN/BLU YEL/VIO GRN/ VIO/WHT ORN/RED ORN/GRN ORN/ WHT/ORN WHT/BLU YEL/ GRN D GRN/BRN YEL/GRN BLU/ GRN/WHT 0 2 YEL/BLU YEL/RED RED/BRN RED/BRN 2 VIO/WHT GRN/ ORN/BLU RED/ ORN/ WHT/ORN WHT/BLU ORN/RED ORN/GRN ORN/ WHT/ORN WHT/BLU A 2 2 RED/GRN K GRA/RED WHT/BRN D WHT/BRN VIO/ BLU GRA RED/WHT RED/GRN GRA/RED VIO/ K H2 H D2 WHT/BRN WHT/BRN WHT/BRN S WHT/BL K H RED K BLU M C M C2 RED K GRA M M RED/WHT THERMISTOR RT A2 YEL/ /WHT WHT/BRN WHT ORN WHT H /WHT /WHT YEL/ YEL/WHT GRN/GRA ORN BRN A 8 M- B- B+ A2 BLU/RED K K2 K D D D /YEL /YEL /YEL RED F K WHT/GRN R K K2 S S2 M 2 A A2 M 2

37 8-0- WIRING DIAGRAM (DISC) E Item Ref. No. Qty Description Item Ref. No. Qty Description A 0 Controller, Speed A2 Throttle, Electronic A 0 Control Box Assembly A 02 Display PCB Assembly BT N/A Battery C Capacitor,. MFD C2 Capacitor,. MFD D 82 Diode D2 82 Diode D 020 Diode D 82 Diode D 82 Diode D 82 Diode F 08 Fuse Clamp, 200 Amp F2 8 Circuit Breaker, 0 Amp (Control) F 0 Circuit Breaker, Amp (Wheel Drive) H 02 Headlight Kit (Optional) H2 02 Beacon kit (Optional) H 82 Horn, V H 02 Back-Up Alarm Kit (Optional) K Contactor (Reverse) K2 Contactor (Forward) K 80 Contactor (Main) K 0 Contactor (Vac Motor) K 0 Contactor (Brush Motor) L 0 Valve, Solenoid M 2 Lift Actuator (Brush) * 8820 Replacement Plastic Nut * 0 Carbon Brush Set M2 028 Brush Head Extension Kit (Optional) * 8820 Replacement Plastic Nut * 0 Carbon Brush Set M 0 Lift Actuator (Squeegee) * 8820 Replacement Plastic Nut * 0 Carbon Brush Set M 208 Motor (Vac) * 00 Carbon Brush Set M 02 Motor (Brush) M 000 Motor / Wheel Assembly R Thermister R2 80 Resistor, 20 Ohm, 8 Watts S 22 Switch (Charger Interlock) S2 20 Switch (Key) * 208 Replacement Key S 0 Switch (Seat) S Switch (Horn) S 00 Switch (Emergency Disconnect) V 2 Varistor X 02 Battery Plug Assembly X2 02 Charger Plug Assembly * 020 Main Wiring Harness * = Not Shown

38 E WIRING DIAGRAM (CYLINDRICAL) (+) RED F X X RED X2 RED F2BRN/ S RED/BR S2 ORN/GRN S GRN GRN S N RED/BRN ORN/GRN BT /YEL (-) ORN/WHT L YEL/BRN YEL/RED M M YEL/BLU YEL/GRN M M GRN ORN/ A RED/ GRN/BRN 2 ORN/BLU YEL/VIO GRN/ VIO/WHT ORN/RED ORN/GRN ORN/ WHT/ORN WHT/BLU YEL/ GRN D GRN/BRN YEL/GRN 0 2 YEL/BLU YEL/RED RED/BRN RED/BRN 2 VIO/WHT GRN/ ORN/BLU RED/ ORN/ WHT/ORN WHT/BLU ORN/RED ORN/GRN ORN/ WHT/ORN WHT/BLU A 2 2 RED/GRN K GRA/RED WHT/BRN D WHT/BRN VIO/ BLU GRA RED/WHT RED/GRN GRA/RED VIO/ K H2 H D2 WHT/BRN WHT/BRN WHT/BRN S WHT/BL K H RED K BLU M C M C2 M RED K GRA M RED/WHT THERMISTOR RT M M A2 YEL/ /WHT WHT/BRN WHT ORN WHT H /WHT /WHT YEL/ YEL/WHT GRN/GRA ORN BRN A 8 M- B- B+ A2 BLU/RED K K2 K D D D /YEL /YEL /YEL RED F K WHT/GRN R K K2 S S2 M 2 A A2 M 2

39 8-0- WIRING DIAGRAM (CYLINDRICAL) E Item Ref. No. Qty Description Item Ref. No. Qty Description A 0 Controller, Speed A2 Throttle, Electronic A 0 Control Box Assembly A 02 Display PCB Assembly BT N/A Battery C Capacitor,. MFD C2 Capacitor,. MFD D 82 Diode D2 82 Diode D 020 Diode D 82 Diode D 82 Diode D 82 Diode F 08 Fuse Clamp, 200 Amp F2 8 Circuit Breaker, 0 Amp (Control) F 0 Circuit Breaker, Amp (Wheel Drive) H 02 Headlight Kit (Optional) H2 02 Beacon kit (Optional) H 82 Horn, V H 02 Back-Up Alarm Kit (Optional) K Contactor (Reverse) K2 Contactor (Forward) K 80 Contactor (Main) K 0 Contactor (Vac Motor) K 0 Contactor (Brush Motor) M 2 Lift Actuator (Brush) * 8820 Replacement Plastic Nut * 0 Carbon Brush Set M 0 Lift Actuator (Squeegee) * 8820 Replacement Plastic Nut * 0 Carbon Brush Set M 208 Motor (Vac) * 00 Carbon Brush Set M 0 Motor, VDC,. HP (Brush) TSB 8 M 000 Motor / Wheel Assembly M 0 Motor, VDC,. HP (Brush) TSB 8 R Thermister R2 80 Resistor, 20 Ohm, 8 Watts S 22 Switch (Charger Interlock) S2 20 Switch (Key) * 208 Replacement Key S 0 Switch (Seat) S Switch (Horn) S 00 Switch (Emergency Disconnect) V 2 Varistor X 02 Battery Plug Assembly X2 02 Charger Plug Assembly * 020 Main Wiring Harness * = Not Shown L 0 Valve, Solenoid

40 E BRUSH HEAD EXTENSION KIT (disc models only) FRONT 2 2 8

41 8-00- BRUSH HEAD EXTENSION KIT(disc models only) E Item Ref. No. Qty Description 028 A/R Brush Head Extension Kit (disc models only) 00 Scr, Hex Hd M8-.2 x mm Nut, Hex Nyl Loc M Nut, Hex Nyl Loc SS M Scr, Hex Hd SS M-.00 x 20mm Scr, Hex Thd Form /-20 x Mount Weldment 20 2 Bearing, Flange 8 2 Actuator (Brush Head Extension) * 8820 Replacement Plastic Nut * 0 Carbon Brush Set 00 2 Actuator Yoke 0 00 Spring Housing, Actuator 02 Compression Spring Nut Retainer Nut Retainer * 00 Instruction Sheet * = Not Shown

42 E 0 VACUUM WAND CADDY KIT FRONT

43 8-00- VACUUM WAND CADDY KIT E Item Ref. No. Qty Description 022 A/R Vacuum Wand Caddy Kit Nut, Hex Nyl Loc M Scr, Hex Hd M8-.2 x mm 20 Squeegee Tool, Inch 202 Vac Hose 02 Caddy Weldment 0 Wand, 2 Piece * 002 Instruction Sheet * = Not Shown

44 E 2 BEACON/HEADLIGHT/BACKUP ALARM KITS BEACON KIT 02 HEADLIGHT KIT 2 FRONT 2 FRONT 02 BACKUP ALARM KIT Rear of Chassis 2

45 8-00- BEACON/HEADLIGHT/BACKUP ALARM KITS E Item Ref. No. Qty Description 02 Beacon Kit Strobe * Lens, Amber (for ) * Flash Tube (for ) Scr, Pan Phil 0-2 x.0 * 008 Instruction Sheet 02 Headlight Kit 008 Nut, Hex Nyl Loc M Scr, Hex Thd To Hd M8-.2 x 20mm 20 Grommet 02 Headlight 0 Headlight Guard * Terminal Tab.2 * 00 Instruction Sheet 02 Back-Up Alarm Kit Scr, Pan Phil Thd Form /-20 x Back-Up Alarm 08 2 Terminal Insulator * 82 Cable Tie * 0 Wire Assembly (Discard for this installation) * 00 Instruction Sheet * = Not Shown

46 E BRUSH / DISC SELECTOR GUIDE (DISC) We manufacture brushes and pad holders that will give you the best possible performance between machine and floor. Following are descriptions of the materials and their applications. Union Mix: ProLite: Prolene: Magna Grit: Dyna Grit: MidLite Grit: MidGrit: AgLite Grit: Short Trim Pad Holder: Medium grade natural fibers for polishing finished floors with standard-speed equipment. Recommended for use in place of white pads. Bristles are made from light-duty polypropylene for general scrubbing when you do not want to scratch or remove finish from the floor. Recommended for use in place of red pads. Polypropylene material for medium-duty scrubbing on concrete, terrazzo and vinyl floor tile. Recommended for use in place of green or blue pads. For extreme heavy-duty scrubbing or stripping of floors. This brush has extra large diameter silicon carbide grit impregnated synthetic bristles. Recommended for use in place of black pads. For aggresive, heavy-duty scrubbing or stripping of floors. Recommended for use in place of brown pads. For general purpose scrubbing of sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard floor surfaces. Recommended for use in place of green or blue pads. For general purpose scrubbing when you need a lighter action for sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard floor surfaces. Recommended for use in place of green or blue pads. For light scrubbing when used wet; buffing or polishing when used dry on urethane coated, sealed concrete or other resilient hard surface floors. Recommended for use in place of red or white pads. Made with a structural foam block and center ring for correct pad centering. It has a "shower feed" design for getting solution to the floor. Ref. No.: 08 - Union Mix 08 - Prolene Dyna Grit 08 - MidGrit Short Trim Pad Holder 08 - ProLite 08 - Magna Grit MidLite Grit 08 - AgLite Grit

47 BRUSH SELECTOR GUIDE (CYLINDRICAL) E We manufacture brushes and pad holders that will give you the best possible performance between machine and floor. Following are descriptions of the materials and their applications. Grit Brush: Most aggressive grit brush. Used primarily to clean heavy buildup on concrete floors in factories, or for heavy stripping of finish. 80 Grit Brush: Medium aggressive grit brush. Good all-around brush for medium to heavy buildup removal. Can also be used for general stripping operations. 80 Grit Brush: Least aggressive grit brush. Used for daily cleaning of hard-finished floors. Polypropylene Brush: Standard equipment brush. Low cost, yet effective in cleaning many common floor surfaces. Stiff Nylon Brush: Soft Nylon Brush: Cleaning action similar to polypropylene. More durable and wear-resistant than polypropylene. Least aggressive brush available. Used on soft-finish floors where a more aggressive brush would leave scratch marks, or in applications requiring very light cleaning. Ref. No.: Ref. No.: 2 BRUSHES 0 - Soft Nylon 0 - Hard Nylon 0 - Polypropylene 0-80 Grit 0-80 Grit 08 - Grit 8 BRUSHES 02 - Soft Nylon 02 - Hard Nylon 02 - Polypropylene Grit Grit Grit

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