PARTS LIST MANUAL. Portable Air Compressor 185. Tier 4 Final Kubota WARRANTY NOTICE

Transcription

1 PARTS LIST MANUAL Portable Air Compressor 185 Tier 4 Final Kubota SAFETY WARNING Users are required to read the entire User Manual before handling or using the product. WARRANTY NOTICE Failure to follow the instructions and procedures in this manual, or misuse of this equipment, will void its warranty. PART NUMBER: The information in this manual is current as of its publication date and applies to compressor models indicated on this cover with serial number: and all subsequent serial numbers. Publication date: 4/13/2016 Copyright Sullair, LLC. All rights reserved. Subject to EAR, ECCN EAR99 and related export control restrictions.

2 Air Care Seminar Training Sullair Air Care Seminars are courses that provide hands-on instruction for the proper operation, maintenance, and servicing of Sullair products. Individual seminars on Portable compressors are offered at regular intervals throughout the year at Sullair s training facility located in Michigan City, Indiana. Instruction includes training on the function and installation of Sullair service parts, troubleshooting common faults and malfunctions, and actual equipment operation. These seminars are recommended for maintenance, contractor maintenance, and service personnel. For detailed course outlines, schedule, and cost information contact: Sullair Training Department SULLAIR or (ext. 5623) training@sullair.com - Or Write - Sullair, LLC 3700 E. Michigan Blvd. Michigan City, IN Attn: Service Training Department. Subject to EAR, ECCN EAR99 and related export control restrictions.

3 185 T4F Kubota Parts List Manual Table of Contents Table of Contents 1.1 Procedure for ordering parts Recommended spare parts list Engine, compressor & parts Air inlet & exhaust Cooling system & parts Discharge system Manifold regulator/blowdown valve Fuel system Electrical system parts Disconnect switch (optional) Frame, running gear & parts Frame & parts less running gear Canopy & parts Decals & parts Instrument panel, standard gauge Optional dual hose reels & oilers Optional single hose reel & oilers Drawbar installation Optional Canadian lights...50 Subject to EAR, ECCN EAR99 and related export control restrictions. i

4 185 T4F Kubota Parts List Manual Table of Contents Notes: Subject to EAR, ECCN EAR99 and related export control restrictions. ii

5 1.1 Procedure for ordering parts You should order parts from the nearest authorized Sullair representative or the representative from whom the compressor was purchased. If for any reason you cannot obtain parts in this manner, contact the factory directly at the address, phone number, or website listed below. Sullair North America Operations 3700 East Michigan Boulevard Michigan City, IN USA SULLAIR (USA only) (non-usa) When ordering parts, always indicate the serial number of the compressor. You can get the serial number from the Bill of Lading for the compressor or from the Serial Number Plate located on the compressor (see Figure 1-1: Serial Number Plate Location). The genuine Sullair service parts listed meet or exceed the demands of this compressor. Use of replacement parts other than those approved by Sullair will void the Sullair warranties specific to this product and may lead to hazardous conditions over which Sullair has no control. Such conditions include, but are not limited to, bodily injury and compressor failure. Figure 1-1: Serial Number Plate Location Subject to EAR, ECCN EAR99 and related export control restrictions. 1

6 1.2 Recommended spare parts list Part number Qty Description Notes Element, Primary for Air Filter Element, Safety for Air Filter (optional) Element for Compressor Fluid Filter Element for Air/Fluid Separator Element for Engine Fuel/Water Separator (Kubota) Repair kit for Regulator/Blowdown Valve Manifold Element for Compressor Fluid Thermal Valve Repair Kit for Separator Return Line Strainer Replacement, Air Filter Dust Ejector Kit, Engine/Compressor Drive Coupling Repair Kit for Compressor Inlet Valve Element for Engine Oil Filter (Kubota filter) Element for Engine Fuel Filter (Kubota filter) Belt, engine (Kubota) Element for engine oil separator (CCV filter) (Kubota) Kit, 50 Hour Maintenance Kit, 250 Hour Maintenance Kit, 400 Hour Maintenance Kit, 500 Hour Maintenance Parts included in kit: Parts included in kit: Parts included in kit: Parts included in kit: Subject to EAR, ECCN EAR99 and related export control restrictions. 2

7 Notes: Part number Qty Description Notes Kit, 1500 Hour Maintenance Relay, Glow Plug/Shutdown Relay, Start/EGR Sullair AWF Fluid 5 Gallons (18.9 Liters) Sullair AWF Fluid 55 Gallon Drum (208 Liters) Manual, CIMA Safety Parts included in kit: Subject to EAR, ECCN EAR99 and related export control restrictions. 3

8 1.3 Engine, compressor & parts R03 Subject to EAR, ECCN EAR99 and related export control restrictions. 4

9 1.3 Engine, compressor & parts Key Part number Qty Description Notes WASHER, SNUBBING VIBRATION MOUNT MOUNT,VIB UNIVERSAL W/PLATE VALVE,ENG OIL DRAIN M22X COMPRESSOR & PARTS,DXX145147A10MP45APV SPACER,FAN 1.5LG 185C KUB FAN,BLWR 18" 185C KUB 10-BLD COUPLING,185C KUB 49HP SAE ENGINE,DIESEL KU D HP VALVE,AIR INLET 2 1/2" CAPSCREW,HEX M12X1.25X30 8.8GR SUPPORT,BRACKET UNIT MTG 185C SUPPORT,ENG FRT 185D KUB T4F CLAMP, HOSE 3/4 TO 1 1/2 ADJ O-RING, NEOPRENE 4 X 1/8" CAPSCREW, HEX 8.8 M6 X 65MM CAPSCREW,HEX 8.8 M12 X 20MM PLT CAPSCREW,FERRY HEAD 3/8-16 X 3/4" CAPSCREW,HX GR5 3/8-16 X 1 1/ CAPSCREW, HEX GR5 1/2 X 3 1/4" SCREW,SOCKET ISO 4762 M16X30MM WASHER,SPRLOCK REG PLTD 3/ WASHER, SPRLOCK METRIC M WASHER, SPRLOCK METRIC M HOSE, HEATER 5/8" (FT) WASHER, NORD-LOCK PL M12 Drawing notes A1 MOUNT TO FRAME A2 USE LOC-TITE 242 A3 APPLY "SIL-GLYDE" OR EQUIVALENT TO O-RING BEFORE INSTALLING Subject to EAR, ECCN EAR99 and related export control restrictions. 5

10 1.4 Air inlet & exhaust R05 Subject to EAR, ECCN EAR99 and related export control restrictions. 6

11 1.4 Air inlet & exhaust Key Part number Qty Description Notes ELBOW,90M 5/16"TUBE X 1/8"NPT FILTER, AIR 7" PLSTC 90 NON CINT SENSOR,MASS AIR FLOW 185C KUB FILTER,AIR, 6 INCH SUPPORT,BRACKET AIR FILTER 185D KUB HOSE,3.00ID 185D COMPR INL HOSE,AIR INTAKE 185D KUB ENG# HOSE,AIR INTAKE 185D KUB ENG# SUPPORT,BRACKET AIR INTAKE 185D KUB SUPPORT,BRACKET AIR INTAKE 185D KUB CLAMP, HOSE 1 13/16-2 3/4ADJ CLAMP, EXHAUST 3" ORIFICE,.094 X.125M X.125F CLAMP, HOSE 2 13/16" TO 3 3/4" CAPSCREW,HEX 8.8 M8 X 20MM PLTD CAPSCREW,HEX 8.8 M8 X 25MM PLT SCREW, HX SER WASH 5/16 X 3/4" SCREW, HX SER WASH 3/8 X 3/4" WASHER,PL-B REG PLTD 5/ WASHER, SPRLOCK METRIC M BULKHEAD, PIPE 1/8" NPT PLUG, PIPE 1/8" 3000# STL PLT Drawing notes A1 TO LIFTING BAIL A2 TO ENGINES TURBO INLET A3 P/N , MASS FLOW METER IS SUPPLIED WITH KUBOTA ENGINE. A4 P/N MUST BE WITHIN ±15 OF DISPLAYED ORIENTATION. A5 TO COMPRESSOR Subject to EAR, ECCN EAR99 and related export control restrictions. 7

12 1.5 Cooling system & parts R05 (sh1) Subject to EAR, ECCN EAR99 and related export control restrictions. 8

13 1.5 Cooling system & parts R05 (sh2) Subject to EAR, ECCN EAR99 and related export control restrictions. 9

14 1.5 Cooling system & parts Key Part number Qty Description Notes CONTAINER,RADIATOR FLUID RECOVERY ELEMENT,THERM VLV 160DEG SETTING SEAL, CLIP-ON BAFFLES HP RADIATOR,185DPQ CA 60HP COOLER,OIL 185DPQ CA 60HP CLAMP, HOSE O.D TRIM,CLIP-ON GRIP DUQ WEATHERSTRIP, EPDM 65 SHORE/SPGE RUBBER BLACK WRAP, SPIRAL HOSE 1" ID BLK PANEL,ACST 2" TOP CLR BAFF MANIFOLD,THRM VLV/FLTR MA GUARD,FAN 185D KUB HOSE,MP 5/8ID X OAL HOSE,MP 5/8ID X OAL HOSE,MP 5/8ID X 85 OAL SHROUD,FAN 185D KUB BAFFLE,COOLER TOP 185D KUB BAFFLE,COOLER SS 185D KUB BAFFLE,COOLER LOWER 185D KUB HOSE,RAD UPPER 185D KUB HOSE,RAD LOWER 185D KUB BAFFLE,COOLER CS 185D KUB SUPPORT,BRACE COOLER 185D KUB CLAMP,T-BOLT FL BR SS BAND 1.88" ACOUSTICAL PANEL,1.5 X 2.25 X CLAMP, HOSE 1 5/16 TO 2 1/4ADJ DRAINLOCK, 1/4" CLAMP, HOSE 1 13/16-2 3/4ADJ Subject to EAR, ECCN EAR99 and related export control restrictions. 10

15 1.5 Cooling system & parts Key Part number Qty Description Notes GROMMET, 11/16IDX1 5/16ODX7/ ADAPTER,OIL FILTR UNEF ELEMENT,FLUID FILTER W/BYPASS WEATHERSTRIP, 1"THK X 1"WIDE CLAMP, HOSE O.D CLAMP, HOSE O.D NUT, HEX FLGD PLTD 1/ NUT, HEX FLGD PLTD 5/ O'RING, VITON 1 1/2 X 3/ CAPSCREW,HEX GR5 3/8-16 X 3/4" SCREW, HX SER WASH 1/4 X 1/2" SCREW, HX SER WASH 1/4 X 3/4" SCREW, HX SER WASH 5/16 X 3/4" SCREW, HX SER WASH 5/16 X 1" WASHER,SPRLOCK REG PLTD 3/ WASHER, PL-B REG PLTD 1/4" WASHER,PL-B REG PLTD 5/ WASHER, PL-B WIDE PLTD 5/16" WASHER, SPRLOCK METRIC M SCREW,SOCKET ISO M10X60MM PC CONNECTOR,STR THD/ORFS 1 1/16X3/4 Drawing notes A1 TO FRAME A2 TO ENGINE WATER OUTLET A3 TO FITTING AT LOWER RECEIVER TANK A4 TO UNIT MOUNT A5 TO ENGINE WATER PUMP INLET A6 HOSES & HOSE CLAMPS SUPPLIED WITH OVERFLOW TANK Subject to EAR, ECCN EAR99 and related export control restrictions. 11

16 1.6 Discharge system R06 (sh1) Subject to EAR, ECCN EAR99 and related export control restrictions. 12

17 1.6 Discharge system R06 (sh2) Subject to EAR, ECCN EAR99 and related export control restrictions. 13

18 1.6 Discharge system Key Part number Qty Description Notes INSERT,NYL TBG 1/4 OD X.035W TUBE,NYL.25 OD X 040W WHT(FT) TUBE,NYL.25 OD X 040W BLK(FT) TUBE,NYL.3125OD X.04W WHT(FT) VALVE, 1-1/4" NPT MIN PRESS CHK PLUG, SIGHT GLASS 1-7/8" SAE INSERT,NYL TBG 3/8 OD X.062 W ELBOW,90 3/8" TUBE X 1/4 MNPTF CONNECTOR,TUBE OIL RETURN 1/4 X 1/ HOSE,HYD PARKRIMP 1" X 72 LG TUBING,NYLON-11 3/8"OD RED TUBING,NYLON-11 3/8"OD YELLOW TUBING,NYLON-11 3/8"OD BLUE TUBING,NYLON-11 3/8"OD ORANGE VALVE,DRAIN 1-1/16-12 W/NIPPLE ANGLE, RECEIVER SUPT 185Q 60HP SUPPORT, MANF REG BLOWDOWN 185Q FLANGE,KIT SAE SPLIT 2" M12 X RECEIVER, AIR/OIL 10" 185P O-RING SWITCH, NC 250F 2 POLE SUB ASSEMBLY,REG-BD 185D VALVE,CHECK 1/4 FEMALE- MALE HOSE,MP 1-3/8ID X 30 OAL PLUG, O-RING BOSS SAE 1 1/ CONNECTOR, UNIVER 3/4 FEMALE CLAMP, HOSE 13/16" TO 1-1/2" STRAINER, V-TYPE 300PSIX1/ TUBE, SS 1/4"OD OIL SIPHON VALVE,RELIEF 1/2" 200# CONNECTOR, 1/4"TUBE X 1/4"NPT Subject to EAR, ECCN EAR99 and related export control restrictions. 14

19 1.6 Discharge system Key Part number Qty Description Notes ELBOW, 1/4"TUBE X 1/4"NPT VALVE, DOUBLE BALL 3/4" X 1" ELEMENT, SEP-FIN 10 25/ CONNECTOR, TUBE-M 1/4 X 1/4" ADAPTER, PIPE-F 3/8 X 1/4" NUT, HEX FLGD PLTD 5/ NUT, HEX FLGD PLTD 3/ SCREW, HX SER WASH 5/16 X 1" SCREW, HX SER WASH 3/8-16X1/2" SCREW, HX SER WASH 3/8X1 1/4" HOSE, HEATER 3/4" (FT) ELBOW, 37FL 45M 1 X CONNECTOR, 37FL/MPT 1 X 1" NIPPLE, PIPE XS 1 X 2" PLT NIPPLE, PIPE XS 1 X 4 PLT PLUG, PIPE 1/4" 3000# STL PLT ELBOW,PIPE 90DEG 1" 300# PLT BUSHING,RED 1 1/4 X 1" STL PLT CONNECTOR,90D STRXJIC 1 7/8 X 1 5/ TEE,STR THRD M-RN VITON 1-1/ WASHER, NORD-LOCK PL 5/16" SP WASHER, NORD-LOCK PL 3/8" SP CONNECTOR,STR THD/ORFS 1 1/16X3/4 Drawing notes A1 TO COMPRESSOR AIR INLET HOSE A2 TO START SWITCH ON CONTROLS A3 TO RUN SWITCH ON CONTROLS A4 TO COOLER PACK A5 TO FRONT FENDER SKIRT A6 TO AIR END Subject to EAR, ECCN EAR99 and related export control restrictions. 15

20 1.7 Manifold regulator/blowdown valve R04 Subject to EAR, ECCN EAR99 and related export control restrictions. 16

21 1.7 Manifold regulator/blowdown valve Key Part number Qty Description Notes ELBOW, 90 5/16T PLS * 1/4 NPT ELBOW, 90F 3/8"TUBE X 1/4"NPT SENSOR, PRESS 225PSIG 1-5VDC CONNECTOR,TUBE-M 3/8TUBE X 1/4MNPT MANIFOLD, PRESS REG/BD 100PSI VALVE,CHECK 1/4 FEMALE- MALE ELBOW, 1/4"TUBE X 1/4"NPT ELBOW, TUBE-M 5/16 X 1/4" BUSHING,RED 1/4 X 1/8" STL PLT BUSHING,RED 1/2 X 1/4" STL PLT TEE,MALE PIPE 1/4" STAINLESS TEE,MALE/FEMALE/FEMALE 1/4 Subject to EAR, ECCN EAR99 and related export control restrictions. 17

22 1.8 Fuel system R05 Subject to EAR, ECCN EAR99 and related export control restrictions. 18

23 1.8 Fuel system Key Part number Qty Description Notes PLATE, FUEL OUTLET COVER CAP, FUEL TANK NON-VENTED 4" CONNECTOR,TUBE X NPT SPCL 3/8" FILTER,FUEL 185C KUBOTA ELBOW, PIPE 45M 3/8 X 3/8 HOSE CLAMP,WRM DRV TYP M SAE SUPPORT,ENG FUEL FLTRS 185D KU BREATHER, 3 MICRON 3/8 NPT SUPPORT,FUEL TANK HOLD DN 185D TANK,FUEL 185D KUB ADAPTER,HOSE BARB 3/8 NPT FEMALE TUBE,FUEL PICK UP 185D KUB T4F PUMP,ELEC FUEL SUPPLY 12V JOINT,EYE 14.3MM ID WASHER,COPPER 14MM ID X 20MM OD BOLT,JOINT M14 X 1.5 X FILTER ASSEMBLY,FUEL & H2O SEPARATOR ELBOW,90M 3/8 NPT X 3/8 HOSE CLAMP, HOSE 3/8" GASKET, FUEL GAUGE NEOPRENE CLAMP, HOSE O.D CLAMP, HOSE O.D PLUG, PIPE 3/8" 3000# STL NUT, HEX FLGD PLTD 3/ SCREW, HX SER WASH 1/4 X 3/4" SCREW, HX SER WASH 5/16 X 3/4" SCREW, HX SER WASH 3/8 X 3/4" Subject to EAR, ECCN EAR99 and related export control restrictions. 19

24 1.8 Fuel system Key Part number Qty Description Notes SCREW, HX SER WASH 3/8X1 1/4" WASHER, SPRLOCK REG PLTD # HOSE, FUEL LINE 5/16" (FT) HOSE, FUEL LINE 3/8" (FT) HOSE,FUEL LINE 1/2" J30R WRAP, TIE NYLON TF SCREW,RND PHILIPS X 3/4" ADAPTER,5/16" HOSE X 7/16 SAE STR ADAPTER,1/2" HOSE X 3/4 SAE STR Drawing notes A1 MOUNT TO FRAME A2 MOUNT TO LIFTING BAIL A3 MOUNT TO ENGINE FUEL SUPPLY A4 MOUNT TO ENGINE FUEL RETURN Subject to EAR, ECCN EAR99 and related export control restrictions. 20

25 Notes: Subject to EAR, ECCN EAR99 and related export control restrictions. 21

26 1.9 Electrical system parts R08 Subject to EAR, ECCN EAR99 and related export control restrictions. 22

27 1.9 Electrical system parts Key Part number Qty Description Notes WASHER, EXTERNAL SERRATED M HOLD-DOWN, BATTERY 11" J-BOLT BATTERY, GRP 31 HI CAP TAPER POST LAMP, LICENSE STD SUPPORT, LICENSE LAMP MOUNT - BLK HARNESS,WRG STD LIGHT 7-WIRE CAP, RECEPTACLE ECM MODULE CAT GASKET, ELECT CONN ECM MODULE HARNESS,WRG STD LT 4-WIRE 185Q 60HP CABLE, LANYARD 1/16X6 LOOP&EYE CLAMP, 2"ID HIGH TEMP CLAMP, HOSE O.D CAPACITOR, 375C START AID BUTTON,ECU KUBOTA Q HARNESS,WIRING ENG&COMP TRAY,BATTERY 185D MOUNT,BRKT ECU UNIT CABLE,GRND STRAP 1/0GA 185D SUB ASSEMBLY,MODULAR,DISCONNECT SWITCH 185D See Section 1.10: Disconnect switch (optional) CABLE,POS BATT STRT 185D CABLE,NEG GRND TERMINAL,BATTERY MILITARY TYPE POS TERMINAL,BATTERY MILITARY TYPE NEG CONTROLLER,185D T4F STD PRESS ANGLE, HOLD-DOWN BATTERY LAMP, TAIL RED SHOCK MOUNT CLAMP, HOSE O.D..562 Subject to EAR, ECCN EAR99 and related export control restrictions. 23

28 1.9 Electrical system parts Key Part number Qty Description Notes CLAMP, HOSE O.D CLAMP, HOSE O.D NUT, HEX PLTD 1/ CAPSCREW,HEX 8.8 M12 X 20MM PLT CAPSCREW,HEX GR5 3/8-16 X 1" SCREW, HX SER WASH 5/16 X 1/2" SCREW, HX SER WASH 5/16 X 3/4" SCREW, HX SER WASH 5/16 X 1" WASHER, SPRLOCK REG 1/4" WASHER, PL-B REG PLTD 1/4" WASHER, ISO HV SCREW,RND PHILIPS X 3/4" WASHER, PL B REG SS 3/8" SCREW, PAN HD PH #4-40 X 1/2 SS NUT, HEX #4-40 SS WASHER, LOCK INT.TOOTH M SCREW,HEX SER WASH X 3/ SCREW, PAN PHIL SS 1/4-20 X 3/4 Drawing notes A1 USED TO SECURE HARNESS TO INSIDE OF CANOPY PANEL A2 BATTERY DISCONNECT PARTS (OPTIONAL) A3 TO ENGINE STARTER POST A4 FUSE BOX BOLTS TO ENGINE FAN SHROUD A5 TRAILER LIGHTS/TRAILER LIGHTS AND ELECTRIC BRAKE (OPTIONAL) A6 COMPRESSOR DISCHARGE TEMP (OPTIONAL) A7 TO GROUND SCREW ON FRAME Q1 SHIPPED LOOSE WITH ENGINE PARTS ARE DRIVEN BY ENGINE ASSEMBLY P/N Subject to EAR, ECCN EAR99 and related export control restrictions. 24

29 Notes: Subject to EAR, ECCN EAR99 and related export control restrictions. 25

30 1.10 Disconnect switch (optional) R04 Subject to EAR, ECCN EAR99 and related export control restrictions. 26

31 1.10 Disconnect switch (optional) Key Part number Qty Description Notes SWITCH, BATTERY DISCONNECT 6-36V; 175 AMPS CONTINUOUS LOCK,BATT DISCONNECT SWITCH MOUNT,BRACKET DIS CNT SWITCH 185D CABLE,NEG GRND NUT, HEX UNFIN # SCREW, HX SER WASH 5/16 X 1/2" SCREW, PAN PHIL SS10-24 X 1/2 Drawing notes A1 TO GROUND ON FRAME 1 CONNECT CABLE ONTO EITHER TERMINAL AT 90 DEGREE OFFSET FROM FACE OF BRACKET. Subject to EAR, ECCN EAR99 and related export control restrictions. 27

32 1.11 Frame, running gear & parts R08 Subject to EAR, ECCN EAR99 and related export control restrictions. 28

33 1.11 Frame, running gear & parts Key Part number Black P/N Stainless P/N Qty Description Notes CHAIN, 1/4 X 72 W/2 EZ3 HOOKS CONNECTOR, DELTA-SHAPED CHAIN 1/4" JACK, HD W/PAD STD LAMP, LICENSE STD SUPPORT, LICENSE LAMP MOUNT - BLK JACK, 1000# BOLTED MT W/CSTR WHL STUD, BALL GAS SPRING 5/16TH X.54L DRAWBAR,STD LENGTH PIVOT 185DPQ SUPPORT, SHIPPING 185 PIVOT DRBAR FENDER, PLASTIC 185DPQ 60HP DRAWBAR,LONG LNGTH PIVOT 185DPQ SUPPORT, LATCH STRIKER HP SEAL, CLIP-ON BAFFLES HP CATCH, ASSEMBLY PINNED 185Q 60HP PIN, SAFETY SNAP 1/4X 2-1/4 SS CABLE, LANYARD 1/16X6 LOOP&EYE SUPPORT, DR-BAR SWIVEL 185Q AXLE,TORNL 3700 LB 185-PE STRAP, MACHINE HOLD-DOWN-AUST ANGLE,MACHINE TIE DOWN BAIL,LIFTING 185D FRAME,WELDMENT ASSY 185D KUB PANEL,TOOL BOX 185D PANEL,TOOL BOX BACK 185D TABULATION,PNL FRM LH 185 FENDER MTG PANEL, FRM RH 185 FENDER MTG TAB PANEL, FRM FRT 185DPQ 60HP Subject to EAR, ECCN EAR99 and related export control restrictions. 29

34 1.11 Frame, running gear & parts Key Part number Black P/N Stainless P/N Qty Description Notes PANEL,REAR 185D DPQ 60HP TAB TIRE, ASSY ST175/80D GROMMET, 11/16IDX1 5/16ODX7/ EYE, 3" LUNETTE NUT, PLASTIC LIC PLATE MTG SCREW, MACH PHILL #10-24 X 1/ LAMP, TAIL RED SHOCK MOUNT WASHER,.625 HARDENED NUT, HEX FLGD PLTD 5/ NUT, HEX LOCKING PLTD NUT, HEX LOCKING PLTD 1/ NUT, HEX LOCKING PLTD 5/ CAPSCREW,HEX GR5 1/2-13 X 1 1/4" CAPSCREW,HEX GR5 1/2-13 X 1 1/2" CAPSCREW,HEX GR5 5/8-11 X 1 1/ CAPSCREW, GR5 5/8-11 X 5" SCREW, HX SER WASH 5/16 X 3/4" SCREW, HX SER WASH 5/16 X 1" WASHER, SPRLOCK REG PLTD 1/2" WASHER, SPRLOCK REG PLTD 5/8" WASHER,PL-B REG PLTD 5/ WASHER, PL-B REG PLTD 1/2" WASHER, PL-B REG PLTD 5/8" CAPSCREW, HEX 1/2-13 X 1 1/ SCREW,RND PHILIPS X 3/4" Drawing notes A1 OPTIONAL Subject to EAR, ECCN EAR99 and related export control restrictions. 30

35 Notes: Subject to EAR, ECCN EAR99 and related export control restrictions. 31

36 1.12 Frame & parts less running gear R05 Subject to EAR, ECCN EAR99 and related export control restrictions. 32

37 1.12 Frame & parts less running gear Key Part number Black P/N Stainless P/N Qty Description Notes STUD, BALL GAS SPRING 5/16TH X.54L SUPPORT, LATCH STRIKER HP SEAL, CLIP-ON BAFFLES HP CATCH, ASSEMBLY PINNED 185Q 60HP PIN, SAFETY SNAP 1/4X 2-1/4 SS CABLE, LANYARD 1/16X6 LOOP&EYE BAIL,LIFTING 185D FRAME,WELDMENT ASSY 185D KUB PANEL,TOOL BOX 185D CHANNEL,UTIL MTG DLQ 185D PANEL,TOOL BOX BACK 185D TABULATION,PNL FRM LH 185 FENDER MTG TABULATION,PNL FRM RH 185 FENDER MTG PANEL, FRM FRT 185DPQ 60HP PANEL,FRM REAR 185D DLQ TAB SCREW, MACH PHILL #10-24 X 1/ NUT, HEX FLGD PLTD 5/ NUT, HEX LOCKING PLTD CAPSCREW,HEX GR5 1/2-13 X 1 1/4" CAPSCREW,HEX GR5 5/8-11 X 1 1/ SCREW, HX SER WASH 5/16 X 3/4" SCREW, HX SER WASH 5/16 X 1" WASHER, SPRLOCK REG PLTD 1/2" WASHER, SPRLOCK REG PLTD 5/8" WASHER,PL-B REG PLTD 5/ WASHER, PL-B REG PLTD 1/2" WASHER, PL-B REG PLTD 5/8" SCREW,RND PHILIPS X 3/4" WASHER, NORD-LOCK PL 1/2" SP Subject to EAR, ECCN EAR99 and related export control restrictions. 33

38 1.13 Canopy & parts R09 Subject to EAR, ECCN EAR99 and related export control restrictions. 34

39 1.13 Canopy & parts Key Part number Yellow-green P/N Green P/N White P/N Yellow P/N Stainless P/N Qty Description STUD, BALL GAS SPRING 5/16TH X.54L CATCH, PAD-LOCKABLE GUSSETT, CAN FRM SUPT 185 CLAM CHANNEL, CAN SUPT FRT-R 185 CLAM CHANNEL, CAN SUPT SIDES 185 CLAM HINGE, CANOPY 185 CLAM SUPPORT, GAS SPRNG CAN HP LOUVER, CANOPY ENDS 185Q 60HP SPRING, GAS CANOPY 900N HP STRIKER, CANOPY LATCH 185Q 60H SCREW, SHLDR 1/4-20 X 1/4 SS WASHER, FLAT 5/16 X 11/16 SS BLACK TRIM,CLIP-ON GRIP DUQ PANEL,ACST DISCHARGE LOUVER 160H PANEL,CAN SIDE RH 185B TAB HINGE,1600F ENCLOSURE 51 IN-LB DOOR,CONTROLLER TAB SPACER, INSTR PNL HNG 375C IT GASKET,EPDM.39 X.12 W/ADH BLK TUBE,EXHST STACK 3.5" 185D TABULATION,PNL CAN LH 185D TABULATION,PNL CAN ROOF 185D NUT, HEX UNFIN 1/ NUT, HEX FLGD PLTD 5/ SCREW, HX SER WASH 1/4" X 1" SCREW, HX SER WASH 5/16 X 3/4" WASHER, PL-B REG PLTD 1/4" Subject to EAR, ECCN EAR99 and related export control restrictions. 35

40 1.13 Canopy & parts Key Part number Yellow-green P/N Green P/N White P/N Yellow P/N Stainless P/N Qty Description WASHER,PL-B REG PLTD 5/ RIVET, POP 3/16 X 3/8" SS CAPSCREW, SOC BTN HD 5/16 X 3/4 Drawing notes A1 ATTACH GASKET TO CONTROLLER DOOR Modules Yellow-green galvanneal Green galvanneal Yellow galvanneal White galvanneal Stainless steel MODULE P/N Subject to EAR, ECCN EAR99 and related export control restrictions. 36

41 Notes: Subject to EAR, ECCN EAR99 and related export control restrictions. 37

42 1.14 Decals & parts R02 (sh1) Subject to EAR, ECCN EAR99 and related export control restrictions. 38

43 1.14 Decals & parts R02 (sh2) Subject to EAR, ECCN EAR99 and related export control restrictions. 39

44 1.14 Decals & parts Key Part number Qty Description Notes DECAL, 5 YEAR WARRANTY AWF DECAL,LEAD WARN. PROP DECAL,"185" 3 INCHES HIGH DECAL, "NEED AN AIR TOOL?" SML DECAL, DRWBR INSTL 185Q PE STD DECAL,CAUTION- DO NOT OVERFILL DECAL, DO NOT OPER W/O GRD # DECAL, DIESEL FUEL DECAL, DO NOT OPER W/DOORS OPE DECAL, PRESSURIZED VESSEL DECAL, READ INSTRUCTION MANUAL DECAL, WARNING HOT SURFACES DECAL, RAD FILL/HOT/SEE MANUAL DECAL, COMPR OIL SULLAIR AWF INSTALLATION Design Item (dwg), NAME PLATE S/N 375= DECAL,WRN LOW SULFUR FUEL ONLY DECAL,COMPR FIL W/MOBIL DELVAC DECAL,START-STOP 185D T4F DECAL,SULLAIR TOP LOGO 24.0L DECAL,SULLAIR TOP LOGO 34.0L REFLECTOR, RED 1.68 X DECAL, NOISE EMISSION CONTROL REFLECTOR, AMBER 1.68 X RIVET, POP 1/8 X 3/8" Drawing notes A1 ITEM 4 LOCATED IN TOOL STORAGE AREA A2 ITEMS 2, 11, 18 ARE LOCATED ON INSIDE OF ACCESS DOOR Subject to EAR, ECCN EAR99 and related export control restrictions. 40

45 1.14 Decals & parts Key Part number Qty Description Notes A3 A4 ITEMS 21 AND 23 TO COVER HOLE PATTERN IN PANELS ON BOTH SIDES OF COMPRESSOR ITEM 5 NOT USED ON LESS RUNNING GEAR OPTION. LESS RUNNING GEAR OPTION DOES NOT INCLUDE DRAWBAR OR FENDERS. ANY DECALS PERTAINING TO THESE PARTS ARE NOT REQUIRED. Subject to EAR, ECCN EAR99 and related export control restrictions. 41

46 1.15 Instrument panel, standard gauge R01 Subject to EAR, ECCN EAR99 and related export control restrictions. 42

47 1.15 Instrument panel, standard gauge Key Part number Qty Description Notes ELBOW,90 3/8" TUBE X 1/4 MNPTF VALVE, BALL 2-WAY 1/4"NPT CONNECTOR, 3/8 TUBE X 1/4NPT GAUGE,MASTER PRESS 1-300PSI PANEL,CONTROL 85MM DECAL,OVERLAY SMALL PORT INSTRUMENT,WARNING BANK MOD SM PORT SWITCH,ON/OFF/ST CTLR SWITCH,FORCE REGEN CTLR SCREW, MACH-RD 6-32 X 1" Subject to EAR, ECCN EAR99 and related export control restrictions. 43

48 1.16 Optional dual hose reels & oilers R03 Subject to EAR, ECCN EAR99 and related export control restrictions. 44

49 1.16 Optional dual hose reels & oilers Key Part number Qty Description Notes HOSE, MP 37FJIC SWVL X HOSE,HYD PARKRIMP 1-1/4" X VALVE,BALL 1"FEM NPT SUPPORT,HOSE REEL AND MANIFOLD SUPPORT,HOSE REEL 185C REEL, HOSE 100FT 3/4" VALVE, AIR VELOCITY SAFETY FLOW 3/4"NPT U-BOLT, HOSE REEL MNT 3" SQ COUPLING, 3/4"MALE NPT AM OILER,LINE 2 QUART NUT, HEX LOCKING PLTD 5/ NUT, HEX LOCKING PLTD 3/ CAPSCREW,HEX GR5 3/8-16 X 1" WASHER,PL-B REG PLTD 3/ ELBOW, 37FL 45M 3/4 X 3/ CONNECTOR, 37FL/MPT 3/4 X 3/4" CONNECTOR, 37FL/MPT 1-1/4 X 1" ELBOW, 37FL 90M 1 1/4 X 1" NIPPLE,PIPE XS 1 X CLOSE PLT BUSHING,RED 1 X 3/4" STL PLT CROSS,PIPE 1" PLT U-BOLT, 5/16" X 1 1/4" PIPE Drawing notes A1 OILER OPTION ONLY Subject to EAR, ECCN EAR99 and related export control restrictions. 45

50 1.17 Optional single hose reel & oilers R04 Subject to EAR, ECCN EAR99 and related export control restrictions. 46

51 1.17 Optional single hose reel & oilers Key Part number Qty Description Notes HOSE,HYD PARKRIMP 3/4 X HOSE,HYD PARKRIMP 1-1/4" X VALVE,BALL 1"FEM NPT SUPPORT,HOSE REEL AND MANIFOLD REEL, HOSE 100FT 3/4"HOSE X 3/4"NPT VALVE, AIR VELOCITY SAFETY FLOW 3/4"NPT U-BOLT, HOSE REEL MOUNT COUPLING, 3/4"MALE NPT AM OILER, LINE 2-QUART 1" NPT NUT, HEX LOCKING PLTD 5/ NUT, HEX LOCKING PLTD 3/ CAPSCREW,HEX GR5 3/8-16 X 1" WASHER,PL-B REG PLTD 3/ ELBOW, 37FL 45M 3/4 X 3/ CONNECTOR, 37FL/MPT 3/4 X 3/4" CONNECTOR, 37FL/MPT 1-1/4 X 1" ELBOW, 37FL 90M 1 1/4 X 1" NIPPLE,PIPE XS 1 X CLOSE PLT BUSHING,RED 1 X 3/4" STL PLT TEE, PIPE 1" 300# PLT U-BOLT, 5/16" X 1 1/4" PIPE Drawing notes A1 OILER OPTION ONLY Subject to EAR, ECCN EAR99 and related export control restrictions. 47

52 1.18 Drawbar installation R01 Subject to EAR, ECCN EAR99 and related export control restrictions. 48

53 1.18 Drawbar installation Key Part number Qty Description Notes WASHER, PL-B REG PLTD 1/ CAPSCREW,HEX GR5 1/2-13 X 1 1/4 PLT WASHER, NORD-LOCK PL 1/2" Drawing notes 1 REMOVE SHIPPING SUPPORT FROM THE COMMPRESSOR AND DRAWBAR. 2 SLIGHTLY LOOSEN THE DRAWBAR PIVOT BOLTS. DO NOT REMOVE THEM. 3 CAREFULLY SWING THE DRAWBAR TO IT'S DOWN POSITION. INSTALL AS SHOWN WITH PROVIDED HARDWARE. TORQUE ALL 8 OF THE 1/2" BOLTS TO 57 FT- LBS. NOTE: THE BOLTS AND FRAME NUTS TO BE CLEAN AND FREE OF OIL. RETIGHTEN THE DRAWBAR PIVOT BOLTS. 4 REMOVE SHRINK WRAP FROM JACK STAND AND CHAINS. PUT JACK IN DOWN POSITION AND REMOVE YOUR MACHINE SUPPORTS. WARNING WARNING! SUPPORT FRONT END OF MACHINE WITH STURDY JACK STAND(S) SO DRAWBAR IN THE UP POSITION IS 2 TO 3 INCHES OFF THE GROUND. DO THIS BEFORE REMOVING THE DRAWBAR SHIPPING SUPPORT. Subject to EAR, ECCN EAR99 and related export control restrictions. 49

54 1.19 Optional Canadian lights R00 Subject to EAR, ECCN EAR99 and related export control restrictions. 50

55 1.19 Optional Canadian lights Key Part number Qty Description Notes NAMEPLATE, VIN CANADA DUAL LANGUAGE COVER, VIN CANADA REFLECTOR, 3" DIA ADHS MTG RED REFLECTOR, 3" ADHS MTG YELLOW LAMP, LED SIDE CLEARANCE RED HOLDER, LAMP SIDE CLEARANCE BLK HARNESS,WRG STD LT 4-WIRE 185Q 60HP NUT, HEX LOCKING # SCREW,RND PHILLIPS X 3/4" Drawing notes 1 LOCATIONS, TYPE OF LIGHTS, & REFLECTORS PER CANADIAN TRANSPORT DIRECTIVE CMVSS ALL LIGHTS MUST HAVE S.A.E. MARKINGS. 3 ALL REFLEX REFLECTORS MUST HAVE D.O.T. MARKINGS. 4 DIMENSIONS ARE IN INCHES AND [MILLIMETERS]. 5 ALL DIMENSION TOLERANCES= ±.25" (6.3mm) Options Option Add to dimension A STANDARD EYE 0 BALL HITCH.75 [19] EXTENDED DRAWBAR WITH STANDARD EYE [540] Subject to EAR, ECCN EAR99 and related export control restrictions. 51

56 Notes: Subject to EAR, ECCN EAR99 and related export control restrictions. 52

57 Subject to EAR, ECCN EAR99 and related export control restrictions.

58 Sullair, LLC 3700 East Michigan Boulevard Michigan City, IN USA SULLAIR (USA only) (non-usa) Information and specifications are subject to change without prior notice. Subject to EAR, ECCN EAR99 and related export control restrictions.