NIGHT-LITE PRO PARTS MANUAL

Transcription

1 NIGHT-LITE PRO PARTS MANUAL Serial Number 1978PRO08 and Up ALLMAND BROS. INC P.O. BOX 888 HOLDREGE, NE PHONE: 308/ , 1-800/ ALLMAND FAX: 308/ ALLMAND PARTS FAX: 308/ NIGHT-LITE PRO SERIES MARCH 2008 For Parts and Updates visit Allmand on the Web at

2 SHO METALLIC VAPOR LAMP A-1A

3 SHO METALLIC VAPOR LAMP NO REQ D PART NO DESCRIPTION #10 ELEC. RING A-1B AWG GREEN 6" NS SPLICE\PARALLEL\10-12 AWG X 1/2 HEX MACH SCREW X 1 1/4 SS RHMSPH X 1/2 HEX MACH SCREW GROUND SCREW NUT #8-32 NYLOC HEX SS NYLOC NUT /8-24 NYLOC NUT STUD 3/8-24 X 3/8-16 X 2" /8 SAE FLAT WASHER /4 OD X.385 ID NYLON BUSHING MALE CONNECTOR CABLE (QD) /3 X 68 IN LAMP LEAD (HARD WIRED) /2 DIA CORD GRIP REFLECTOR LENS CHANNEL SET (2 PCS.) LENS END CAP SOCKET END CAP INTERIOR PLATE INTERIOR RING PLATE LAMP SUPPORT TIP FIBERGLASS TUBE X 12" LAMP 1000W ED 37 (HPS) LAMP 1000W BT 37 (MH) LAMP 1250W BT 37 (HD) CERAMIC SOCKET GASKET ELBOW NIPPLE SILICONE GASKET YOKE FOR SHO FIXTURE (galvanized) SAF-T VISOR #10-24 HOOK SQ BD BOLT NS LAMP HOLDER ASSY W/ YOKE W/LAMP (610211) QD LEAD NS LAMP HOLDER ASSY W/ YOKE W/LAMP (610211) NO LEAD NS LAMP HOLDER ASSY W/ YOKE W/LAMP (610218) QD LEAD NS LAMP HOLDER ASSY W/ YOKE W/LAMP (610218) NO LEAD NS LAMP HOLDER ASSY W/YOKE,W/LAMP (610221) QD LEAD NS LAMP HOLDER ASSY W/YOKE,W/LAMP (610221) NO LEAD LEGEND: NS= Not Shown ** =Purchase locally

4 MANUAL WINCH TOWER ASSEMBLY B-1A

5 NO REQ D PART NO DESCRIPTION LEGEND: NS= Not Shown ** =Purchase locally NIGHT-LITE PRO SERIES MANUAL WINCH TOWER ASSEMBLY CORD GRIP NUT /8 " LOCKING HOLE PLUG (PLASTIC) P LT BAR COVER SCREW CLAMP, 3/8" CONNECTOR, FEMALE /2" CORD GRIP /16-18 KEPS NUT /4-20 KEPS NUT /4-20 X 3/4 RHSSN BOLT /4 FLAT WASHER (PLATED) X 2" HDPE WASHER /4-10 NYLOCK PLATED HEX NUT P LIGHT BAR FRAME, REMOVEABLE TOWER SECTION 2 5/8" ROUND /4-20 NYLOCK NUT /4-20 X 1"HHCS GR /4 SAE SS FW #10 CUSHION CLAMP /2-13 NYLOCK NUT /2-13 X 2 1/4 HHCS GR5 (PLATED) " PULLEY W/ BUSHING TOWER SECTION 3" TOWER PAD " TOWER SECTION DLP 1200 WINCH HANDLE FOR DLP " CLAMP CUSH #10 1/4 HOLE /16 FLAT WASHER /8-11 X 1" GR 5 HEX BOLT /8-16 X 1" HHCS GR5 PLATED /8-16 NYLOCK NUT /8 INT TOOTH L/W Z #10 X 3/8 PLS /8 FLAT WASHER /2" FLAT WASHER /8-11 NYLOCK NUT /4-10 X 6 1/2 HEX BOLT GR BAR LOCKING MAST PLTD /2-13 x 2 1/8" LOCKING KNOB TOWER PIVOT SECTION CORD REEL /16 X 1 3/4" ROLL PIN MAST WIRING 16/8 X 344" (CORD REEL 4 LIGHT) MAST WIRING 14/7 X 330" (STRAIGHT CORD) CABLE 3/16 X 10 STEEL B-1B

6 B-2A NIGHT-LITE PRO SERIES MANUAL WINCH TOWER CABLE ROUTING

7 MANUAL WINCH TOWER CABLE ROUTING NO REQ D PART NO DESCRIPTION /8" TOWER SECTION ROUND " TOWER SECTION " TOWER SECTION STEEL CABLE 3/16' X 11' STEEL CABLE 3/16" X 17' 9" CLIP 3/16" WIRE ROPE THIMBLE 1/4" WIRE ROPE PULLEY 3" WITH BUSHING DLB 1200 WINCH BRAKE B-2B INSTRUCTIONS FOR REPLACING STEEL CABLES. 3/16" X 11' REMOVE THE CUSHION CLAMPS AND MAST WRING FROM 3" MAST SECTION. REMOVE THE WIRE ROPE CLIPS AT TOP END OF THE 4" MAST SECTION. REMOVE THE 3" PULLEY AT THE END OF THE 3" MAST SECTION. REMOVE THE 2 5/8" ROUND MAST SECTION. REMOVE ALL BROKEN AND FRAYED CABLE. REPLACE NEW CABLE THROUGH SLOT AND EYELET IN THE ROUND MAST SECTION. REPLACE 2 5/81' ROUND MAST SECTION IN THE 3" MAST SECTION. ROUTE CABLE THROUGH PULLEY BRACKETS AND INSTALL 3" PULLEY. WITH ALL SECTIONS PUSHED TOGETHER TIGHT, INSERT CABLE THROUGH HALF-LINK AND REINSTALL WIRE ROPE CLIPS. REINSTALL CUSHION CLAMPS AND MAST WIRING ON THE 3 MAST SECTION. 3/16" X 17 9" REMOVE MAST WRING FROM BALLAST COMPARTMENT (SEE ELECTRICAL SCHEMATIC) REMOVE THE CUSHION CLAMPS AND MAST WIRING FROM 4" MAST SECTION. REMOVE STOP BOLT AND WASHER. REMOVE 4 TOWER PADS AND 3" PULLEY AT THE END OF THE 4" MAST SECTION. REMOVE THE 2 5/8" ROUND AND 3" MAST SECTIONS TOGETHER. REMOVE ALL BROKEN AND FRAYED CABLE. REPLACE NEW CABLE THROUGH SLOT AND EYELET IN THE 3" MAST SECTION AND THROUGH PULLEY BRACKETS. REPLACE 2 5/8" ROUND AND 3" MAST SECTIONS. REPLACE 3" PULLEY AND 4" TOWER PADS. ATTACH CABLE TO WINCH AND WIND IN CLOCKWISE DIRECTION UNTIL ALL SLACK IS OUT. REPLACE STOP BOLT AND WASHER. REPLACE CUSHION CLAMPS AND MAST WIRING ON 4" MAST SECTION. REPLACE MAST WIRING IN BALLAST COMPARTMENT. (SEE ELECTRICAL SCHEMATIC) 3/16" X 10 REMOVE ALL BROKEN AND FRAYED CABLE. FEED NEW CABLE THROUGH EYELET IN MAST PIVOT SECTION. FEED THROUGH PULLEY BRACKETS AND AROUND PULLEY IN FRONT UPRIGHTS. ATTACH CABLE TO WINCH AND WIND IN CLOCKWSE DIRECTION UNTIL ALL SLACK IS OUT. LEGEND: NS= Not Shown ** =Purchase locally

8 B-3A NIGHT-LITE PRO SERIES ELECTRIC WINCH TOWER ASSEMBLY

9 NO REQ D PART NO DESCRIPTION NIGHT-LITE PRO SERIES ELECTRIC WINCH TOWER ASSEMBLY /8" TOWER SECTION ROUND /4 SAE SS FW /4-20 X 1"HHCS GR /4-20 NYLOCK NUT #10 CUSHION CLAMP /2-13 NYLOCK NUT /2-13 X 2 1/4 HHCS GR5 (PLATED) " PULLEY W/ BUSHING P CORD REEL /16 X 1 3/4" ROLL PIN " SQ TOWER SECTION /2" FLAT WASHER BAR LOCKING MAST /2-13 x 2 1/8" LOCKING KNOB TOWER PIVOT SECTION /4-10 NYLOCK PLATED HEX NUT /4-10 X 6 1/2 HEX BOLT GR PULLEY 2 1/2" W/BUSHING /16 PAD #10 X 3/8 PLS LOCK SPRING LOCK HANDLE /8 INTERNAL TOOTH LOCK WASHER /8-16 x 3/4" GRADE 5 HEX BOLT /8-16 X 1" HHCS GR5 PLATED /8-16 TOP LOCK HEX NUT /4" x 3" QUICK RELEASE PIN STEEL LANYARD BOLT CS 1/4-20 X 3/4 HEX GR5 SS BUSHING, 1" NARROW RIM /4" PLATED HAIR PIN CLIP /8 INT TOOTH L/W Z /8-11 X 1" GR 5 HEX BOLT " TOWER SECTION MAST WIRING 14/7 X 308" (STRAIGHT CORD) MAST WIRING 16/8 X 325" (CORD REEL 4 LIGHT) P LIGHT BAR FRAME, REMOVEABLE P LT BAR COVER /8 " LOCKING HOLE PLUG (PLASTIC) WASHER /4 FLAT WASHER (PLATED) /16-18 KEPS NUT /2" CORD GRIP /4-20 X 3/4 RHSSN BOLT /4-20 KEPS NUT SCREW CLAMP, 3/8" CONNECTOR, FEMALE B-3B

10 ELECTRIC WINCH TOWER CABLE ROUTING B-4A

11 ELECTRIC WINCH TOWER CABLE ROUTING NO REQ D PART NO DESCRIPTION /8" TOWER SECTION PULLEY 3" WITH BUSHING " TOWER SECTION WELD PIVOT SECTION ELECTRIC PULLEY 2 1/2" WITH BUSHING " TOWER SECTION STEEL CABLE 7/32" X 26' STEEL CABLE 3/16" X 10' THIMBLE 1/4" WIRE ROPE CLIP 3/16" WIRE ROPE B-4B INSTRUCTIONS FOR REPLACING STEEL CABLES 3/16 X 10' REMOVE THE CUSHION CLAMPS AND MAST WIRING FROM 3" MAST SECTION. REMOVE LIGHT BAR BY REMOVING 4 NUTS ON BAR AND LAY BAR ON GROUND. REMOVE THE WIRE ROPE CLIPS AT TOP END OF THE 4" MAST SECTION. REMOVE THE 3" PULLEY AT THE END OF THE 3" MAST SECTION. REMOVE THE 2 5/8" ROUND MAST SECTION. REMOVE ALL BROKEN AND FRAYED CABLE. REPLACE NEW CABLE THROUGH SLOT AND EYELET IN THE ROUND MAST SECTION. REPLACE 2 5/8" ROUND MAST SECTION IN THE 3" MAST SECTION. ROUTE CABLE THROUGH PULLEY BRACKETS AND INSTALL 3" PULLEY. WITH ALL SECTIONS PUSHED TOGETHER TIGHT, INSERT CABLE THROUGH HALF-LINK AND REINSTALL WIRE ROPE CLIPS. REINSTALL CUSHION CLAMPS AND MAST WIRING ON THE 3" MAST SECTION. 7/32 X 26' REMOVE CABLE FROM WINCH. REMOVE MAST WIRING FROM BALLAST COMPARTMENT (SEE ELECTRICAL SCHEMATIC) REMOVE TOWER ASSEMBLY FROM TRAILER. REMOVE STOP BOLT AND WASHER. REMOVE 4 NYLON ROLLERS AND 3" PULLEY AT TOP END OF 3" SQUARE SECTION. REMOVE THE 2 5/8" ROUND AND 3" MAST SECTIONS TOGETHER. REMOVE 2 1/2" PULLEY FROM END OF 4" SECTION. REMOVE ALL BROKEN AND FRAYED CABLE. REPLACE NEW CABLE THROUGH SLOT AND EYELET IN THE 3" MAST SECTION AND THROUGH PULLEY BRACKETS. REPLACE 2 5/8" ROUND AND 3" MAST SECTIONS. REPLACE 3" PULLEY AND 4 NYLON ROLLERS. REPLACE STOP BOLT AND WASHER. RUN NEW CABLE ON OUTSIDE OF 4" SECTION. REPLACE 2 1/2" PULLEY. REPLACE TOWER ASSEMBLY ON TRAILER. REPLACE MAST WIRING IN BALLAST COMPARTMENT. (SEE ELECTRICAL SCHEMATIC) RUN NEW CABLE THROUGH PULLEY BRACKETS IN FRONT OF TRAILER. ATTACH CABLE TO ELECTRIC WINCH. WIND IN CLOCKWISE DIRECTION UNTIL ALL SLACK IS OUT. LEGEND: NS= Not Shown ** = Purchase locally

12 TRAILER ASSEMBLY C-1A

13 TRAILER ASSEMBLY C-1B NO REQ D PART NO DESCRIPTION RIVET TAIL LIGHT /16-18 X 1 1/4 CARR BOLT /16 FLAT WASHER /16-18 KEPS NUT /4-20 x 3/4" SELF TAPPING SCREW RUBBER GROMMET /4-20 NYLOCK NUT P WELD, TWR PIVOT P TOWER/ROOF BRACE /8-16 KEPS NUT /8-16 X 1" HHCS GR5 PLATED /8 FLAT WASHER /8-16 X 1 1/4 HHCS KEPS NUT RHMS X CLIP GROUND ROD GROUND ROD /4-20 X 3/4 TRUSS BOLT L OUTRGR RETEN PIN RT OUTRGR RETEN PIN RING, JACK RETAINING SNAP JACK, TOP CRANK OUTRIGGER /2-13 X 2 1/4 HHCS GR5 (PLATED) /2-13 NYLOCK NUT PULLEY 2 1/2" W/BUSHING /16-18 x 11" J BOLT BATTERY HOLD DOWN /4 INT. TOOTH WASHER /4-20 X 3/4 HEX BOLT GR WASHER.056 X 9/32 ID X 1 1/4 OD TANK, PRO, 30 GAL FENDER, PRO P FRAME LEGEND: NS= Not Shown ** =Purchase locally

14 C-1C NIGHT-LITE PRO SERIES TRAILER ASSEMBLY

15 NO REQ D PART NO DESCRIPTION NIGHT-LITE PRO SERIES TRAILER ASSEMBLY /4" FLAT WASHER SS /4-20 X 1"HHCS GR /4-20 NYLOCK NUT CORD GRIP NUT CORD GRIP PLUG 2" /16 FLAT WASHER /16-18 KEPS NUT BOLT CS 5/16-18 X 1 HEX GR5 PL SCREW, NYLON, 1/4-20 X 1/ BOLT CS 1/4-20 X 3/4 HEX GR5 SS /4 TINNERMAN NUT /4-20 TINNERMAN NUT P PANEL LEFT FRONT P PANEL RIGHT FRONT /4-20 X 1/2 PH TRUSS SCREW X 1/2 RHMS RHMS X X 3/4 SL-FHMS NYLOC NUT /8-24 PLATED NUT LOCKING T HANDLE LATCH CAM P DOOR, LEFT/RIGHT HINGE, DOOR DOOR HOLDER P REAR PANEL LOMBARDINI P REAR PANEL KUBOTA P REAR PANEL CAT P REAR PANEL CAT (REAR EXHAUST) P ROOF PANEL LOMBARDINI P ROOF PANEL KUBOTA (MANIFOLD MUFFLER) P ROOF PANEL KUBOTA (BOX MUFFLER) P ROOF PANEL CAT C-1D

16 TONGUE AND AXLE ASSEMBLY C-1E

17 TONGUE AND AXLE ASSEMBLY C-1F NO REQ D PART NO DESCRIPTION HANDLE, REPLACEMENT JACK, TOP CRANK ONLY /2-13 NYLOCK NUT BOLT CS 1/2-13 X 5 HEX GR5 PL BALL COUPLER 2" PINTLE HITCH JACK, TOP CRANK /16-14 NYLOCK NUT /8-11 LOCK NUT /2-13 LOCK NUT /16-14 X 1 1/2 HEX BOLT /2-13 X 4" HEX BOLT /8-11 X 4 1/2 HEX BOLT /8 FLAT WASHER /2" FLAT WASHER PIN, LOCK, TUBE MOUNT SAFETY CHAIN TONGUE, TUBE MOUNT GALVANIZED AXLE PRO W/ LEAF SPRINGS AND HUBS WHEEL TIRE ASSEMBLY, 13" /2-13 LUG NUT KIT, AXLE MOUNTING (SHORT SHACKLE) NS B BEARING SET NS AXLE HUB LEGEND: NS= Not Shown ** =Purchase locally

18 TRAILER ASSEMBLY PARTS AND ACCESSORIES C-2G ELECTRIC WINCH AND LIMIT SWITCH

19 TRAILER ASSEMBLY PARTS AND ACCESSORIES ELECTRIC WINCH AND LIMIT SWITCH C-2H NO REQ D PART NO DESCRIPTION /4-20 X 3/4 TRUSS BOLT /4-20 KEPS NUT /8-16 KEPS NUT RIVET /16 FLAT WASHER SS /8-16 X 1" HHCS GR5 PLATED /16 FLAT WASHER BOLT CS 5/16-18 X 1 HEX GR5 PL /16-18 KEPS NUT NUT NYLOCK 5/16-18 HEX PL X 3/8 MACH SCREW PLT P COVER P LIMIT SWITCH BRACKET SWITCH SLACK CABLE SUPPORT TOWER REAR CAM P COVER PLATE /4 X 1 1/2 ROLL PIN KICK OUT SPRING PAD PIN REAR TOWER SUPPORT SWITCH LIMIT REAR BOLT CS 1/4-20 X 5 HEX GR /4-20 NYLOCK NUT WINCH ELECTRIC SA5000AC 200 V AMP SPST CIRCUIT BREAKER P SPRING KICKOUT SHORT P COVER NS EMERGENCY WINCH HANDLE LEGEND: NS= Not Shown ** =Purchase locally

20 MANUAL WINCH AND REAR TOWER SUPPORT C-2I

21 MANUAL WINCH AND REAR TOWER SUPPORT C-2J NO REQ D PART NO DESCRIPTION RIVET KICK OUT SPRING PAD P SPRING KICKOUT MANUAL LONG W/HOLE NUT NYLOCK 5/16-18 HEX PL BOLT CS 5/16-18 X 1 HEX GR5 PL /16 FLAT WASHER /4 INT. TOOTH WASHER /4-20 NYLOCK NUT BOLT CS 1/4-20 X 5 HEX GR /4 X 1 1/2 ROLL PIN PIN REAR TOWER SUPPORT SUPPORT TOWER REAR /8-16 KEPS NUT /16 FLAT WASHER SS /8-16 X 1" HHCS GR5 PLATED /16-18 KEPS NUT DLB 1200 WINCH /4-20 KEPS NUT /4-20 X 3/4 TRUSS BOLT GUIDE BLOCK /4" FLAT WASHER SS P GUIDE, CABLE

22 BALLAST ASSEMBLY C-3A

23 NO REQ D PART NO DESCRIPTION NIGHT-LITE PRO SERIES BALLAST ASSEMBLY #10 INT TOOTH LOCK WASHER MS #10-24 x 1 RD HD PL KEPS NUT #10-24 HEX NUT BALLAST TERMINAL BOARD #10-24 X 2.5 RDHD MS NYLON SPACER #10 CUSHION CLAMP /4-20 x 3/4" SELF TAPPING SCREW SCREW ROMEX CLAMP, 3/4" X 3/8 MACH SCREW PLT KEPS NUT /4-20 KEPS NUT /4-20 NYLOCK NUT /4-20 X 2" STUD /4-20 x 2 3/4" HEX BOLT /4" FLAT WASHER SS /16" PLASTIC PLUG /2" CAPLUG W BALLAST ONLY (60 Hz V MH) BALLAST 60 HZ W/26 uf CAPACITOR, AND STARTER (HPS) W BALLAST W/ 28 uf CAPACITOR (HD) CAPACITOR 28 uf (HD 1250W) CAPACITOR 24 uf (MH 1000 W) CAPACITOR 26 uf AND STARTER (HPS 1000 W) RECEPTACLE COVER AMP SPST CIRCUIT BREAKER /4-20 WING NUT /8" PLASTIC PLUG P CLAMP CAPACITOR (MH) P CLAMP CAPACITOR TABBED (HPS) P CLAMP CAPACITOR TABBED (HD) A 15A 120V GFCI OUTLET A CIRCUIT BREAKER P BREAKER COVER C-3B LEGEND: NS= Not Shown ** =Purchase locally

24 TRAILER ASSEMBLY PARTS AND ACCESSORIES CAT CONTROL PANEL C-4A

25 TRAILER ASSEMBLY PARTS AND ACCESSORIES CAT CONTROL PANEL C-4B CAT MANUAL WINCH CONTROL PANEL NO REQ D PART NO DESCRIPTION GLOW PLUG LAMP HOUR METER CAT AUTO SHUTDOWN TIMER CAT SWITCH W/ 2 KEYS CAT SIGLE KEY VOLTAGE REGULATOR P GAGE PANEL P COVER /4-20 x 3/4" SELF TAPPING SCREW /4-20 X 1/2 PH TRUSS SCREW /4-20 X 1" TRUSS SCREW /4-20 KEPS NUT BOLT CS 1/4-20 X 3/4 HEX GR5 SS CAT ELECTRIC WINCH CONTROL PANEL NO REQ D PART NO DESCRIPTION GLOW PLUG LAMP HOUR METER CAT AUTO SHUTDOWN TIMER CAT SWITCH W/ 2 KEYS CAT SIGLE KEY VOLTAGE REGULATOR P GAUGE PANEL P COVER A CIRCUIT BREAKER DPDT MOM'TRY CONTACT SW /4-20 x 3/4" SELF TAPPING SCREW /4-20 X 1/2 PH TRUSS SCREW /4-20 X 1" TRUSS SCREW /4-20 KEPS NUT BOLT CS 1/4-20 X 3/4 HEX GR5 SS

26 TRAILER ASSEMBLY PARTS AND ACCESSORIES C-4C KUBOTA CONTROL PANEL

27 TRAILER ASSEMBLY PARTS AND ACCESSORIES C-4D KUBOTA CONTROL PANEL NO REQ D PART NO DESCRIPTION KEY SWITCH W/ 2 KEYS HOUR METER 3 1 NA GLOW PLUG INDICATOR LAMP IGNITION KEYS KUBOTA (PAIR) GAUGE PANEL GAUGE PANEL COVER /4 INT. TOOTH WASHER BOLT CS 1/4-20 X 3/4 HEX GR5 SS /4-20 KEPS NUT /4-20 x 3/4" SELF TAPPING SCREW /4-20 X 1/2 PH TRUSS SCREW

28 TRAILER ASSEMBLY PARTS AND ACCESSORIES C-4E KUBOTA CONTROL PANEL

29 TRAILER ASSEMBLY PARTS AND ACCESSORIES KUBOTA CONTROL PANEL C-4F NO REQ D PART NO DESCRIPTION TOGGLE SWITCH DEEP SEA DPDT MOM'TRY CONTACT SW A CIRCUIT BREAKER P GAUGE PANEL, DEEP SEA DEEP SEA CONTROLLER P COVER /4 INT. TOOTH WASHER BOLT CS 1/4-20 X 3/4 HEX GR5 SS /4-20 KEPS NUT /4-20 x 3/4" SELF TAPPING SCREW /4-20 X 1/2 PH TRUSS SCREW NS RELAY DEEP SEA NS TEMP SWITCH DEEP SEA NS OIL PRESSURE SWITCH DEEP SEA NS WIRING HARNESS

30 TRAILER ASSEMBLY PARTS AND ACCESSORIES C-4G LOMBARDINI CONTROL PANEL

31 TRAILER ASSEMBLY PARTS AND ACCESSORIES LOMBARDINI CONTROL PANEL C-4H NO REQ D PART NO DESCRIPTION IGNITION KEY DOUBLE SIDE LOMBARDINI CONTROL PANEL #10 INT TOOTH LOCK WASHER mm X.8 X 12mm HEX BOLT BRACKET, CONTROL /4-20 x 3/4" SELF TAPPING SCREW /4-20 KEPS NUT AMP SPST CIRCUIT BREAKER DPDT MOM'TRY CONTACT SW A CIRCUIT BREAKER NS IGNITION SWITCH W/ KEYS(DOUBLE SIDED) LEGEND: NS= Not Shown ** = Purchase = See Lombardini Dealer

32 TRAILER ASSEMBLY PARTS AND ACCESSORIES C-5A CAT ENGINE

33 TRAILER ASSEMBLY PARTS AND ACCESSORIES CAT ENGINE C-5B NO REQ D PART NO DESCRIPTION RUBBER ENG MT LB NUT NYLOCK 5/16-18 HEX PL /16 FLAT WASHER BOLT CS 5/16-18 X 1 HEX GR5 PL /4-20 NYLOCK NUT /4-20 X 3/4 TRUSS BOLT /16-18 X 1 1/4 HEX BOLT P CAT RADIATOR SHROUD RIGHT P CAT RADIATOR SHROUD LEFT SNUBBING WASHER ENGINE MOUNT WASHER /8-16 NYLOCK NUT /8-16 X 3 HEX BOLT GR CAT 8 KW SILENCER, 1.1C NS POSITIVE BATTERY CABLE RED NS CABLE BATTERY BLACK NEGATIVE NS CAT ENGINE BLOCK HEATER NS REAR EXHAUST MUFFLER NS TAIL PIPE REAR EXHAUST NS P BRACKET MUFFLER(REAR EXHAUST) NS /2" MUFFLER CLAMP NS TANK OVERFLOW

34 TRAILER ASSEMBLY PARTS AND ACCESSORIES C-5C KUBOTA ENGINE

35 TRAILER ASSEMBLY PARTS AND ACCESSORIES KUBOTA ENGINE C-5D NO REQ D PART NO DESCRIPTION /8-16 X 3 HEX BOLT GR /16 FLAT WASHER SNUBBING WASHER /8-16 NYLOCK NUT ENGINE MOUNT WASHER RUBBER ENG MT LB NUT NYLOCK 5/16-18 HEX PL BOLT CS 5/16-18 X 1 HEX GR5 PL AIR FILTER ELEMENT KUBOTA KUBOTA ENGINE MOUNT KUBOTA CLAMP 1 3/8" MUFFLER KUBOTA BOX MUFFLER EXHAUST PIPE MOUNTING PLATE EXHAUST GASKET KUBOTA /4 INT. TOOTH WASHER mm X 10mm HEX BOLT GR UPPER RADIATOR HOSE NS LOWER RADIATOR HOSE KUBOTA FUEL FILTER KUBOTA OIL FILTER NS HIGH TEMP SWITCH KUBOTA NS OIL PRESSURE SWITCH KUBOTA RADIATOR KUBOTA NS KUBOTA ENG BLOCK HEATER MUFFLER (MANIFOLD MOUNT) MUFFLER GASKET(MANIFOLD MOUNT) KUBOTA EXHAUST MANIFOLD

36 TRAILER ASSEMBLY PARTS AND ACCESSORIES C-5E LOMBARDINI ENGINE

37 TRAILER ASSEMBLY PARTS AND ACCESSORIES C-5F LOMBARDINI ENGINE NO REQ D PART NO DESCRIPTION /8-16 X 3 HEX BOLT GR /16 FLAT WASHER WASHER 2" OD X.451 ID X.125 THK /8-16 NYLOCK NUT WASER OD X.400 ID X.135 THK RUBBER ENG MT LB NUT NYLOCK 5/16-18 HEX PL BOLT CS 5/16-18 X 1 HEX GR5 PL LOMBARDINI LDW 1003 W/ HOUR METER LOMBARDINI FUEL FILTER LOMBARDINI OIL FILTER mm X 1.0 X 16mm GR 8.8 HEX BOLT /8 SPLIT LOCK WASHER mm x 1.25 x 20mm HEX BOLT GR /4-20 X 1/2 PH TRUSS SCREW /4-20 KEPS NUT WASHER, FLAT 1/4" SS /4" SPLIT LOCK WASHER P SHROUD, RADIATOR LEFT AND RIGHT P MOUNT, ENGINE, LOMBARDINI SILENCER, LDW MUFFLER GASKET AIR FILTER, LOMBARDINI NS BATERY CABLE NS NEGATIVE BATTERY CABLE BLACK NS HEATER, LOMBARDINI LOWER RADIATOR HOSE

38 TRAILER ASSEMBLY PARTS AND ACCESSORIES C-5I GENERATOR

39 TRAILER ASSEMBLY PARTS AND ACCESSORIES C-5J GENERATOR NO REQ D PART NO DESCRIPTION /8-16 X 1 1/4 HHCS /8 SPLIT LOCK WASHER SCREW ROMEX CLAMP, 3/4" Kw 60Hz MARATHON GENERATOR Kw 60Hz MARATHON GENERATOR Kw 60Hz MARATHON GENERATOR NS CAPACITOR 45 Uf MARATHON 6/8 Kw MODEL 332CSA NS CAPACITOR 25 Uf MARATHON 6/7.5/8 Kw MODEL 201CSA P GENERATOR PLATE LOMBARDINI-(MARATHON) P GENERATOR PLATE CAT-(MARATHON) P GENERATOR PLATE KUBOTA-(MARATHON) BOLT CS 5/16-18 X 1 HEX GR5 PL /16 FLAT WASHER /8-16 NYLOCK NUT NUT NYLOCK 5/16-18 HEX PL /16-18 X 1 1/4 HEX BOLT /4-20 X 1 1/4" HEX BOLT P BOTTOM PLATE-(MECC ALTE) P TOP PLATE-(MECC ALTE) P BACK PLATE-(MECC ALTE) /16-18 T-SLOT NUT /16" PLATED SPLIT LOCK WASHER /16-18 X 3/4 HHCS GR5 PLATED MECC ALTE GENERATOR 7.5 Kw 60 Hz NS CAPACITOR 40 Uf MECC ALTE Hz

40 THIS PAGE LEFT BLANK INTENTIONALLY

41 DECALS D-1A REQ D PART NO DESCRIPTION DECAL - DANGER ELECTRIC SHOCK ALIGNMENT ARROW DECAL - DIESEL DECAL - WARNING OVERHEAD HAZARD NIGHT-LITE DECAL DECAL - WARNING COMBUSTIBLE GAS DECAL - WARNING EXCESS TOW DECAL - LATCH/UNLATCH DECAL - GROUND LUG DECAL - WARNING OPERATOR S MANUAL DECAL - WARNING SHUT OFF LIGHTS PRO SERIES DECAL STARTING ENGINE, ISUZU & PERKINS STARTING ENGINE, KUBOTA PRO PICTORIAL INSTRUCTION DECAL - DANGER ELECTIC SHOCK DECAL -WARNING ROLL OVER PROTECTION DECAL - DANGER HIGH VOLTAGE DECAL - WARNING NON-VERTICAL DECAL - WARNING FOLD OUTRIGGERS DECAL SET COMPLETE - PRO LARGE ALLMAND DOOR DECAL SMALL ALLMAND REAR PANEL DECAL ELECTRIC WINCH PICTORIAL OPERATOR (Elec. Winch Only) DECAL - RED LATCH (Elec. Winch Only) DECAL -ELECTRIC WINCH WARNING (Elec. Winch Only) DECAL PROPOSITION 65 DIESEL DECAL-SPRING LATCH RELEASE LEFT ALLMAND DOOR DECAL RIGHT ALLMAND DOOR DECAL KW LEFT LOWER DOOR DECAL KW RIGHT LOWER DOOR DECAL KW LEFT LOWER DOOR DECAL KW RIGHT LOWER DOOR DECAL KW LEFT LOWER DOOR DECAL KW RIGHT LOWER DOOR DECAL

42 F-1A NIGHT-LITE PRO SERIES ELECTRICAL DIAGRAMS KUBOTA SCHEMATIC (After Sept 1, 2004) KUBOTA SCHEMATIC (Before Sept 1, 2004)

43 ELECTRICAL DIAGRAMS F-1B

44 ELECTRICAL DIAGRAMS F-2A SHO-HD LIGHTING SYSTEM 240 VOLT WIRING SCHEMATIC

45 F-3A PART# CAT C1.1 ENGINE DESCRIPTION NIGHT-LITE PRO SERIES ELECTRICAL DIAGRAMS CAT ENGINE WIRING HARNESS CAT/PERKINS ENGINE WIRING HARNESS, KEYLESS OPTION

46 ELECTRICAL DIAGRAMS F-3B MARATHON GENERATOR SCHEMATIC POW R GARD GENERATOR SCHEMATIC

47 ELECTRICAL DIAGRAMS F-4A

48 ELECTRICAL DIAGRAMS F-4B 120V GFCI AND 240V RECEPTACLE WIRING

49 ELECTRICAL DIAGRAMS F-5A MULTI-TAP 50 HZ TRANSFORMER WIRING DIAGRAM

50 ELECTRICAL DIAGRAMS F-5B ELECTRIC WINCH SCHEMATIC

51 ELECTRICAL DIAGRAMS F-6A LOMBARDINI LDW 1003 WIRING DIAGRAM

52 ELECTRICAL DIAGRAMS F-6B LOMBARDINI LDW 1003 WIRING DIAGRAM