BigDog Mowers Alpha Parts Manual

Transcription

1 BigDog Mowers Alpha Parts Manual 00 S. Ridge Road Hesston, Kansas 70

2

3 Table of Contents General Information Service Literature Options Available From Your Dealer Using This Manual Standard Torques Section " Frame " & " Frame Fenders & Instrument Panel Battery Engine Guard Lights Section Hydraulic System Transmission Assembly Transmission Service Parts Steering & Brake Steering Cover Assembly Section Wheel & Tire Front Wheel Breakdown Drive Wheel Breakdown 8 X Drive Wheel Breakdown 8 x Section Engine, Kawasaki FRV Engine Service Parts, Kawasaki FRV Engine, Kawasaki FR9V Engine Service Parts, Kawasaki FRV & FR9V Fuel System Section " Service Deck " Deck Pulleys & Spindles " Deck " Service Deck " Deck Pulleys & Spindles " Deck "/" Deck Lift " Service Deck " Deck Pulleys & Spindles " Deck Lift Section 7 Seat, Without Armrests Seat, With Armrests EX_0 c-

4 c- 99EX_0

5 General Information This manual covers BigDog Alpha Mower models 9897EX, 99EX & 97EX. Service Literature PART NO. 00 9EX 99 DESCRIPTION OPERATOR S MANUAL WARRANTY STATEMENT GENERAL SERVICE MANUAL Options Available From Your Dealer PART NO DESCRIPTION CATCHER " MULCH KIT " MULCH KIT ENGINE GUARD KIT LIGHT KIT (") STEERING EXTENSION KIT FLEX FORK KIT ARMREST KIT (") Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative. Note: Items sold in bulk such as seals and hoses are sold by the foot. Using This Manual This manual is part of a service package for the BigDog mowers. Use of this manual in conjunction with other Big- Dog mower and component manuals will provide the information necessary to service and maintain BigDog mowers. This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your authorized dealer for current information and parts. The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to perform normal maintenance requirements on these units. The Operator's Manual provides fundamental operational information and operational safety that is needed when operating the mower. The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products. 99EX_0 -

6 Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts. ABBREVIATION CB CE CN CP CS CW FDRW FW HX LW DESCRIPTION ABBREVIATION DESCRIPTION CARRIAGE BOLT MB MACHINE BUSHING CLEVIS PIN MS MACHINE SCREW CLIP NUT NT NUT COTTER PIN SC SELF TAPPING CAP SCREW CAP SCREW SH SOCKET HEAD CUP WASHER SB SHOULDER BOLT FENDER WASHER SS SET SCREW FLAT WASHER OD OUTSIDE DIAMETER HEX HEAD ID INSIDE DIAMETER LOCK WASHER Standard Torques The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener. SIZE FT-LBS N-M SIZE FT-LBS N-M M.. 7 M M M M M M M M M0 0 M 70-99EX_0

7 Section " Frame " & " Frame Fenders & Instrument Panel Battery Engine Guard Lights EX_0 -

8 - 99EX_0 " Frame BUMPER

9 " Frame INDEX NO. PART NO. QTY. DESCRIPTION SEAT SUPPORT CS.7- X.7 HX FLK 7 SPRING SUPPORT 0 BUMPER (WITH DECAL) 00 HOT DECAL 07 0 CS.7- X.7 HX FLK PLN 7 88 ENGINE PLATE (WITH DECALS) 8 89 RS REAR BRACKET NT.7- HX FLK PLN ENGINE COMPARTMENT DECAL PUMP BELT WARNING DECAL 80 LS REAR BRACKET NT.7- HX FLK ZNYC 098 CN.0-0 X. MAX THK 8 CROSS SUPPORT 8 RS FRONT BRACKET 7 8 HYDRO BRACKET 8 8 BATTERY TRAY 9 8 FOOT PAN (WITH DECAL) 0 8 RS FRAME CHANNEL (WITH DECAL) 87 FRONT CROSS FRAME 88 LS FRAME CHANNEL (WITH DECALS) N/A SERIAL NUMBER / SPEC DECAL 777 MADE IN USA DECAL 098 SAFE OPERATION DECAL 007 PUSH BUTTON MOUNT WIRE TIE BUMPER DECAL NOTES:. Serial number decal. In the event the serial number tag becomes damaged or illegible, please contact your dealer to order a replacement.. Torque all hardware to a minimum of ft-lbs. 99EX_0 -

10 - 99EX_0 " & " Frame

11 " & " Frame INDEX NO. PART NO. QTY. DESCRIPTION SEAT SUPPORT 7 SPRING SUPPORT CS.7- X.7 HX FLK 07 0 CS.7- X.7 HX FLK PLN 908 RS REAR BRACKET 00 HOT DECAL 7 0 BUMPER (WITH DECALS) 8 ENGINE PLATE (WITH DECALS) NT.7- HX FLK PLN ENGINE COMPARTMENT DECAL 908 LS REAR BRACKET 098 CN.0-0 X. MAX THK 908 HYDRO BRACKET RS FRAME CHANNEL 908 RS FRONT BRACKET 9089 CROSS SUPPORT PUMP BELT WARNING DECAL NT.7- HX FLK ZNYC 9 LS FRAME CHANNEL (WITH DECALS) MADE IN USA DECAL N/A SERIAL NUMBER / SPEC DECAL 9088 FRONT CROSS FRAME FOOT PAN (WITH DECAL) 098 SAFE OPERATION DECAL 007 PUSH BUTTON MOUNT 000 WIRE TIE BATTERY TRAY WIRE HARNESS (NOT SHOWN) BUMPER DECAL NOTES:. Serial number decal. In the event the serial number tag becomes damaged or illegible, please contact your dealer to order a replacement.. Torque all hardware to a minimum of ft-lbs. 99EX_0 -

12 Fenders & Instrument Panel EX_0

13 Fenders & Instrument Panel INDEX NO. PART NO. QTY. DESCRIPTION 0097 CHOKE CABLE 777 PTO SWITCH 79 HOUR METER KEY ASSEMBLY 0898 IGNITION SWITCH 00 INSTRUMENT PANEL (WITH DECAL) INSTRUMENT PANEL DECAL CS.0-0 X.0 HX G CB 0- X.00 ZYNC THROTTLE CABLE 709 FW.9 X.00 X.08 ZNYC 098 NT #0- HX NL ZN 0 8 CS.0-0 X.7 HX FLG 098 CN.0-0 X. MAX THK 008 RS FENDER 008 LS FENDER 7 FOOTREST (WITH DECAL) BIG DOG DECAL CS.7- X.7 HX FLK NT.7- HX FLK ZNYC 000 WIRE TIE (NOT SHOWN) 087 WIRE HARNESS 0 CLUTCH CONNECTOR REPAIR KIT 00 SEALED RELAY (WITH BRACKET) NOTES: 99EX_0-7

14 Battery NEGATIVE BATTERY CABLE POSITIVE BATTERY CABLE BATTERY EX_0

15 Battery INDEX NO. PART NO. QTY. DESCRIPTION 078 TIE DOWN STRAP 0 CS X 7.0 HX G 78 FW.8 X. X.0/.080 HD ZN/YL 778 RED BATTERY CABLE BOOT 097 NT.0-0 HX G ZNYC 0988 LW.0 INT-EXT TOOTH Z CS.0-0 X.7 HX G WIRE TIE CN.0-0 X. MAX THK NOTES:. When performing service on the mower, disconnect the negative battery cable and do not reconnect it to the battery until the engine is ready to be started. 99EX_0-9

16 Engine Guard INDEX NO. PART NO. QTY DESCRIPTION 9 ENGINE GUARD SCREEN 907 ENGINE GUARD 08 NT.-8 HX FLK ZNYC 0899 NT.7- HX FLK ZNYC 0 CB.-8 X.7 FUL ZN 099 CS.7- X.7 HX FLK NOTES: -0 99EX_0

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18 Lights - 99EX_0

19 Lights INDEX NO. PART NO. QTY. DESCRIPTION 908 LIGHT ANGLE 009 CS #8- X.00 PH TRX 008 NT #8- HX NL ZN 000 LIGHT 007 PUSH BUTTON MOUNT 000 WIRE TIE WIRE TIE (NOT SHOWN) LIGHT WIRE HARNESS (NOT SHOWN) NOTES:. Part of the Fender & Instrument Panel Assembly. 99EX_0 -

20 - 99EX_0

21 Section Hydraulic System Transmission Assembly Transmission Service Parts Steering & Brake Steering Cover Assembly _0 -

22 Hydraulic System EX_0

23 Hydraulic System INDEX NO. PART NO. QTY. DESCRIPTION CS.-8 X.0 HX G 0 CB.7- X. STD ZN 007 CS.-8 X.00 HX G Z 0899 NT.7- HX FLK ZNYC 0907 DRIVE BELT 080 CS.7- X.0 HX G FW.0 X.8 X.00 SAE 8 09 PULLEY.0" IDLER SPRING CS.7- X. FULTH 89 IDLER SPACER 87 IDLER ARM 789 FW.0 X. X. HRD Z 080 NT.7- HX ZY NL 00 NT.7- HX G ZNY 709 HP.080D X TOW VALVE LINK 8 78 FW. X.87 X.0/.080H NT 0.-8 NL G 0 N/A TRANSMISSION ASSEMBLY. Torque to 7 ft-lbs. NOTES: 99EX_0 -

24 Transmission Assembly FRONT OF MOWER EX_0

25 Transmission Assembly INDEX NO. PART NO. QTY. DESCRIPTION 00 CS.7- X. HX G 00 HYDROSTAT CROSS BRACE FW.0 X.8 X.00 SAE 00 NT.7- HX G ZNY 07 RS TRANSMISSION 08 LS TRANSMISSION 7 ACTUATOR FW.8 X. X.0/.080 HD ZN/YL 9 00 OVERTRAVEL SPRING 0 08 NT.0-0 HX ZY NL 0 SPRING NOTES: 99EX_0 -

26 Transmission Service Parts RIGHT SIDE TRANSMISSION INDEX NO. PART NO. QTY. DESCRIPTION 7907 PARKING PAWL KIT 7987 RETAINING RING 798 PARK BRAKE GEAR 009 FAN/PULLEY KIT 0 BOLT HUB KIT (WITH NUT) HUB NUT HG RTN SPRING HG RTN CW 08 LEFT SIDE TRANSMISSION INDEX NO. PART NO. QTY. DESCRIPTION 7907 PARKING PAWL KIT 7987 RETAINING RING 798 PARK BRAKE GEAR 009 FAN/PULLEY KIT 0 BOLT HUB KIT (WITH NUT) HUB NUT HG RTN SPRING HG RTN CCW - 99EX_0

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28 Steering & Brake FRONT OF MOWER LEFT SIDE SHOWN RIGHT SIDE SIMILAR FRONT OF MOWER -8 99EX_0

29 Steering & Brake INDEX NO. PART NO. QTY. DESCRIPTION 098 DAMPER 789 BALL STUD 78 FW. X.87 X.0/.080H 08 CP.0D X.00 LG HML Z 009 CN.-8 X.0 MAX THK 778 SB. X.7 SH YOKE, /- 8 0 NT.- HX ZNYC STEERING ROD 0 78 FW.8 X. X.0/.080 HD ZN/YL 08 NT.0-0 HX ZY NL 070 STEERING BAR (WITH GRIP) 780 STEERING BAR GRIP 00 NT.7- HX G ZNY FW.0 X.8 X.00 SAE 080 CS.7- X.0 HX G 099 CS.7- X.7 HX FLK NT.7- HX FLK ZNYC 8 07 NT.-8 HX G ZNYC 9 STEERING BUSHING 0 0 CLIP 097 CS.7- X.00 HXFLK N/A STEERING COVER ASSEMBLY. Part of the Hydraulic Assembly. NOTES: 99EX_0-9

30 -0 99EX_0 Steering Cover Assembly

31 Steering Cover Assembly INDEX NO. PART NO. QTY. DESCRIPTION 0 CS.0-0 X.00 HX FLTHD 78 FW.8 X. X.0/.080 HD ZN/YL 70 DRIVE STRAIGHT STOP /-0 THREAD RIVET NUT 9 LATCH WITH DECAL 099 CS.7- X.7 HX FLK NT.7- HX FLK ZNYC CS.0-0 X.7 HX G 9 08 NUT PLATE.0 CENTERS 0 78 PUSH BUTTON SWITCH 080 NT.7- NL G CS.00- X. HX G 787 NT.00- NL G 098 CS 0- X.7 HX FLK ZN 0008 CS.7- X.0 HX G Z 088 STEERING SPACER LS STEERING BOX FW. X.87 X.0/.080H NT.-8 HX NL G BRAKE ROD LS BRAKE BELLCRANK 79 BUSHING 099 RS STEERING BOX RS BRAKE BELLCRANK 780 RS STEERING DECAL 789 LS STEERING DECAL 7 07 DECK HEIGHT DECAL 8 STEERING COVER KICK PAN DECAL 0 78 BUSHING NOTES: 99EX_0 -

32 - 99EX_0

33 Section Wheel & Tire Front Wheel Breakdown Drive Wheel Breakdown 8 X Drive Wheel Breakdown 8 x EX_0 -

34 Wheel & Tire EX_0

35 Wheel & Tire INDEX NO. PART NO. QTY. DESCRIPTION 09 TIRE/WHEEL ASSEMBLY 8 X 8.-8 (" & " MOWERS) 0 TIRE/WHEEL ASSEMBLY 8 X (" MOWERS) WHEEL NUT 709 CS.00- X. HX G ZN 7 FW.0 X. X.87 SPL 797 FW. X.7 X. ZNY 78 BEARING SPACER 8 N/A FRONT WHEEL ASSEMBLY. Torque to 7 ft-lbs. NOTES: 99EX_0 -

36 Front Wheel Breakdown EX_0

37 Front Wheel Breakdown INDEX NO. PART NO. QTY. DESCRIPTION 900 CASTER FORK 787 NT.00- HX G8 ZY NL 779 FW. X.0 X.090 SAE 00 CS.00- X.0 HX G Z 099 GAUGE WHEEL SPACER 09 TIRE/WHEEL X - SMOOTH BEARING CAP /" ROLLER BEARING NOTES: 99EX_0 -

38 Drive Wheel Breakdown 8 X INDEX NO. PART NO. QTY. DESCRIPTION 0 TIRE, 8 X WHEEL, 8 X VALVE STEM NOTES: - 99EX_0

39 Drive Wheel Breakdown 8 x 8. 8 INDEX NO. PART NO. QTY. DESCRIPTION 07 TIRE, 8 X WHEEL, 8 X VALVE STEM NOTES: 99EX_0-7

40 -8 99EX_0

41 Section Engine, Kawasaki FRV Engine Service Parts, Kawasaki FRV Engine, Kawasaki FR9V Engine Service Parts, Kawasaki FRV & FR9V Fuel System EX_0 -

42 Engine, Kawasaki FRV EX_0

43 Engine, Kawasaki FRV INDEX NO. PART NO. QTY. DESCRIPTION N/A KAWASAKI FRV ENGINE 09 O-RING 00 OIL DRAIN VALVE 0 " OIL DRAIN HOSE 0999 MUFFLER 0899 NT.7- HX FLK ZNYC FW.0 X.8 X.00 SAE 8 90 CLUTCH ANCHOR 9 0 CS.7- X.00 HX G CS.7- X. HX G P8 08 STUB SHAFT PUMP PULLEY 0K CLUTCH KIT 79 CLUTCH HARNESS PIGTAIL 000 WIRE TIE 080 FW. X. X.9 HRD 07 CS.7-0 X.00 HX G NOTES:. Supplied with the engine.. Torque to 8 ft-lbs. Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.. Torque to 0 ft-lbs. Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.. Torque the nuts to ft-lbs. 99EX_0 -

44 Engine, Kawasaki FRV RED BLK RED BLK BLK PUR A FUSE RED RED A - 99EX_0

45 Engine, Kawasaki FRV INDEX NO. PART NO. QTY. DESCRIPTION CS.0-0 X.7 HX G 8 78 FW.8 X. X.0/.080 HD ZN/YL STARTER SOLENOID 0 0 NT #0- HX ZN 097 NT.0-0 HX G ZNYC 0987 LW. INT-EXT TOOTH 70 CS M8 X. X HX G HOSE CLAMP 088 8" /" FUEL LINE 07 /" FORMED VAPOR LINE NOTES: FUEL LINE LENGTHS A 8" TANK TO FUEL FILTER (FUEL). Part of the fuel system.. Part of the wire harness. 99EX_0 -

46 Engine Service Parts, Kawasaki FRV INDEX NO. PART NO. QTY. DESCRIPTION 00 AIR FILTER 0878 IN-LINE FUEL FILTER 08 OIL FILTER NOTES: - 99EX_0

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48 Engine, Kawasaki FR9V EX_0

49 Engine, Kawasaki FR9V INDEX NO. PART NO. QTY. DESCRIPTION N/A KAWASAKI FR9V ENGINE 0 " OIL DRAIN HOSE 00 MUFFLER 0899 NT.7- HX FLK ZNYC 90 CLUTCH ANCHOR 779 FW.0 X.8 X.00 SAE 7 0 CS.7- X.00 HX G CS.7- X. HX G P STUB SHAFT PUMP PULLEY WIRE TIE 79 CLUTCH HARNESS PIGTAIL 0K CLUTCH KIT 080 FW. X. X.9 HRD 07 CS.7-0 X.00 HX G NOTES:. Supplied with the engine.. Torque the bolt to 8 ft-lbs. Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.. Torque the bolt to 0 ft-lbs. Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.. Torque the nuts to ft-lbs. 99EX_0-9

50 Engine, Kawasaki FR9V RED 0 BLK RED 7 A FUSE RED BLK BLK PUR 9 RED 8 A EX_0

51 Engine, Kawasaki FR9V INDEX NO. PART NO. QTY. DESCRIPTION 099 CS.0-0 X.7 HX G 78 FW.8 X. X.0/.080 HD ZN/YL 7 0 NT #0- HX ZN STARTER SOLENOID NT.0-0 HX G ZNYC LW. INT-EXT TOOTH 70 CS M8 X. X HX G HOSE CLAMP 088 8" /" FUEL LINE 07 /" FORMED VAPOR LINE NOTES: A FUEL LINE LENGTH 8" TANK TO ENGINE. Part of the mower wire harness.. Part of the fuel system. 99EX_0 -

52 Engine Service Parts, Kawasaki FRV & FR9V INDEX NO. PART NO. QTY. DESCRIPTION 009 AIR FILTER 0878 IN-LINE FUEL FILTER 08 OIL FILTER 00 OIL DRAIN VALVE 09 O-RING NOTES: - 99EX_0

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54 Fuel System 7 A B C B - 99EX_0

55 Fuel System INDEX NO. PART NO. QTY. DESCRIPTION 0 FUEL TANK ASSEMBLY 0807 RATCHETING GAS CAP,." 709 LEFT TANK MOUNT 700 RIGHT TANK MOUNT " SEAL /8 X / 099 CS.0-0 X.7 HX G 7 78 FW.8 X. X.0/.080 HD ZN/YL /" FORMED VAPOR LINE 9 0 /" HOSE BARB CROSS 0 07 /" FORMED VAPOR LINE 09 BOOT, /" TO /" BARB 0 VAPOR SYSTEM FILTER 000 WIRE TIE 007 PUSH BUTTON MOUNT 00 " WEATHERSTRIP NOTES: WEATHERSTRIP LENGTH A 9." B " C " 99EX_0 -

56 Fuel Tank Service Parts INDEX NO. PART NO. QTY. DESCRIPTION 099 VENT FITTING 000 GROMMET 00 SUCTION HOSE ASSEMBLY 7.7" 789 GROMMET NOTES: - 99EX_0

57 Section " Service Deck " Deck Pulleys & Spindles " Deck " Service Deck " Deck Pulleys & Spindles " Deck "/" Deck Lift " Service Deck " Deck Pulleys & Spindles " Deck Lift EX_0 -

58 " Service Deck INDEX NO. PART NO. QTY. DESCRIPTION 70 " DECK (WITH DECALS) 0 DANGER/CHUTE DECAL 0 BELT ROUTING DECAL 0 DANGER/OBJECTS DECAL 79 " DECK ID DECAL NOTES: - 99EX_0

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60 " Deck Pulleys & Spindles EX_0

61 " Deck Pulleys & Spindles INDEX NO. PART NO. QTY. DESCRIPTION 787 NT.00- NL G 779 FW. X.0 X.090 SAE 098 IDLER PULLEY,.00" FLAT 080 NT.7- HX NL G 789 FW.0 X. X. HRD Z 99 IDLER ARM SPRING 8 00 SPRING TENSIONER ANCHOR 9 0 NT.-8 HX NL JAM G ZN PIVOT SPACER BUSHING 79 SPACER 0 CB.0- X.00 STD ZN 07 NT.-8 HX G ZN 0 DRIVE PULLEY " 0 PULLEY SPACER 09 IDLER PULLEY,.00" FLAT CS.-8 X.00 HX G FW. X.87 X.0/.080H CB.-8 X.0 G ZN CS.7- X.0 HX G 0 CB.0- X.0 STD ZN 0 SPINDLE ASSEMBLY NOTES:. Torque to 8 ft-lbs.. Torque to 7 ft-lbs.. Torque to 0 ft-lbs.. Torque to 0 7 ft-lbs. 99EX_0 -

62 " Deck EX_0

63 " Deck INDEX NO. PART NO. QTY. DESCRIPTION 0 CS.0-0 X.7 HX FLG 0 RS PULLEY COVER 00 LS PULLEY COVER 778 BELT 00 CS.7- X.00 G ZNYC 7 DECK LIFT LINK NT.7- HX FLK ZNYC PIVOT SPACER BUSHING 9 DECK LINK 0 00 DECK LEVELING NUT 9 LEVELER CAM 779 FW.0 X.8 X.00 SAE 708 NT.7- HX JAM G Z 787 NT.00- NL G 779 FW. X.0 X.090 SAE 788 PLASTIC WHEEL ASSEMBLY (WITH HARDWARE) 7 08 DISCHARGE CHUTE NT.7- HX ZY NL 9 0 CHUTE SPRING 0 0 DISCHARGE CHUTE PIN 787 BLADE, 7.8" -M-F-CW 099 BLADE, 7.8" -M-F-CW 78 BLADE, 7.8"-GAT-F-CW 7877 BLADE, 7.8"-H-F-CW 7998 BLADE, 7.8"-MUL-F-CW 088 BLADE,7.8"-CAT-F-CW 080 FW. X. X.9 HRD 70 CS.7-0 X. HX G ZNY CS.00- X. HX G 779 FW. X.0 X.090 SAE 0997 PLASTIC WHEEL NT.00- HX JAM ZNYC NOTES:. Torque to 8 ft-lbs.. Torque to 8 ft-lbs on these self-tapping screws. 99EX_0-7

64 " Service Deck INDEX NO. PART NO. QTY. DESCRIPTION " DECK (WITH DECALS) 0 DANGER/CHUTE DECAL 0 BELT ROUTING DECAL 79 " DECK ID DECAL 0 DANGER/OBJECTS DECAL NOTES: -8 99EX_0

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66 " Deck Pulleys & Spindles EX_0

67 " Deck Pulleys & Spindles INDEX NO. PART NO. QTY. DESCRIPTION 787 NT.00- HX G8 ZY NL 779 FW. X.0 X.090 SAE 098 IDLER PULLEY,.00" FLAT 080 NT.7- HX ZY NL 789 FW.0 X. X. HRD Z 7 IDLER ARM 7 09 IDLER SPRING 8 00 SPRING TENSIONER ANCHOR PIVOT SPACER BUSHING 0 79 SPACER 0 CB.0- X.00 STD ZN 07 NT.-8 HX G ZN 0987 PULLEY 0 PULLEY SPACER 09 IDLER PULLEY,.00" FLAT 0 8 CS.-8 X.00 HX G FW. X.87 X.0/.080H CS.7- X.0 HX G 9 0 CB.0- X.0 STD ZN 0 0 SPINDLE ASSEMBLY NOTES:. Torque to 0 7 ft-lbs.. Torque to 8 ft-lbs. Torque to 7 ft-lbs. Torque to 0 ft-lbs. The idler arm should pivot freely. 99EX_0 -

68 " Deck EX_0

69 " Deck INDEX NO. PART NO. QTY. DESCRIPTION 00 " PULLEY COVER 0 CS.0-0 X.7 HX FLG 7988 BELT, A SEC 00 CS.7- X.00 G ZNYC 7 DECK LIFT LINK 0899 NT.7- HX FLK ZNYC (S/N 0000 & HIGHER) 0899 NT.7- HX FLK ZNYC (S/N PRIOR TO 0000) PIVOT SPACER BUSHING (S/N 0000 & HIGHER) 089 PIVOT SPACER BUSHING (S/N PRIOR TO 0000) 8 00 DECK LEVELING NUT 9 DECK LINK 0 9 LEVELER CAM 779 FW.0 X.8 X.00 SAE 708 NT.7- HX JAM G Z 787 NT.00- NL G 779 FW. X.0 X.090 SAE 788 PLASTIC WHEEL ASSEMBLY (WITH HARDWARE) 08 DISCHARGE CHUTE NT.7- HX ZY NL 8 0 CHUTE SPRING 9 0 DISCHARGE CHUTE PIN BLADE, 0.0"-M-F-CW 080 FW. X. X.9 HRD 70 CS.7-0 X. HX G ZNY 7979 BLADE, 0.0"-L-F-CW 798 BLADE, F0.0"-H-F-CW 799 BLADE, 0.0"-CAT-F-CW 79 BLADE, 0.0"-MUL-F-CW 790 BLADE, 0.0" -GAT-F-CW CS.00- X. HX G 779 FW. X.0 X.090 SAE 0997 PLASTIC WHEEL 099 NT.00- HX JAM ZNYC NOTES:. Torque to 8 ft-lbs.for mowers with serial numbers prior to EX_0 -

70 "/" Deck Lift RIGHT SIDE OF MOWER 7 8 LEFT SIDE OF MOWER - 99EX_0

71 "/" Deck Lift INDEX NO. PART NO. QTY. DESCRIPTION LIFT HANDLE PIVOT BLOCK 099 CS.7- X.7 HX FLK NT.7- HX FLK ZNYC 077 GRIP 799 FW.0 X.00 X. HRD Z PIVOT SPACER BUSHING 8 00 CS.7- X.7 HX G CE.00 X.. X CP.D X.00 LG HML Z 779 FW. X.0 X.090 SAE 098 LIFT ROD 090 PIVOT PIN 787 NT.00- NL G 097 CS.7- X.00 HX FLK 0 NT 0.7- FL NY GF. Part of the Steering Cover Assembly. NOTES: 99EX_0 -

72 " Service Deck INDEX NO. PART NO. QTY. DESCRIPTION " DECK 0 DANGER/CHUTE DECAL 789 BELT ROUTING DECAL 78 " DECK DECAL 0 DANGER/OBJECTS DECAL NOTES: - 99EX_0

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74 " Deck Pulleys & Spindles EX_0

75 " Deck Pulleys & Spindles INDEX NO. PART NO. QTY. DESCRIPTION 787 NT.00- NL G 779 FW. X.0 X.090 SAE 098 IDLER PULLEY,.00" FLAT 0 NT.-8 HX NL JAM G ZN 0 FW.0 X.7 X.0 ZN 00 SPRING TENSIONER ANCHOR 7 09 IDLER SPRING 8 09 IDLER SLED IDLER SLIDE 0 0 CB.0- X.00 STD ZN 0 CS.-8 X.00 HX G 78 FW. X.87 X.0/.080H 07 NT.-8 HX G ZN 0988 DRIVE PULLEY "B-SEC" 0 PULLEY SPACER 0 IDLER PULLEY,.00" O.D IDLER PULLEY,.00" FLAT 8 0 SPINDLE ASSEMBLY 9 0 CB.0- X.0 STD ZN CB.-8 X.0 G ZN 079 FW.0 X.00 X.08 ZNY NOTES:. Torque to 0 7 ft-lbs.. Torque to 8 ft-lbs.. Torque to 7 ft-lbs. 99EX_0-9

76 " Deck Lift RIGHT SIDE OF MOWER LEFT SIDE OF MOWER -0 99EX_0

77 " Deck Lift INDEX NO. PART NO. QTY. DESCRIPTION LIFT HANDLE PIVOT BLOCK CS.7- X.7 HX FLK 0899 NT.7- HX FLK ZNYC 077 GRIP 9 DECK LINK PLATE NT.00- NL G PIVOT PIN CE.00 X.. X CP.D X.00 LG HML Z 779 FW. X.0 X.090 SAE 098 LIFT ROD 089 PIVOT SPACER BUSHING 00 CS.7- X.7 HX G 097 CS.7- X.00 HXFLK 0 NT.7- FL NY GF. Part of the Steering Cover Assembly. NOTES: 99EX_0 -

78 - 99EX_0

79 Section 7 Seat, Without Armrests Seat, With Armrests EX_0 7-

80 Seat, Without Armrests EX_0

81 Seat, Without Armrests INDEX NO. PART NO. QTY. DESCRIPTION 00 STANDARD SEAT 79 SEAT PAN (WITH DECAL) 007 PUSH BUTTON MOUNT 080 NT.7- HX ZY NL 000 WIRE TIE 78 FW. X.87 X.0/.080H 7 0 CS.-8 X.00 HX G CS.7- X.7 HX FLK COMPRESSION SPRING. X.00 X NT.7- HX FLK ZNYC 0 CS.7- X.00 HX G 08 BATTERY WARNINGS DECAL 08 SEAT SWITCH NOTES:. Do not torque; the seat pan must pivot freely.. Torque to 7 ft-lbs. 99EX_0 7-

82 Seat, With Armrests EX_0

83 Seat, With Armrests INDEX NO. PART NO. QTY. DESCRIPTION 0009 SEAT 79 SEAT PAN (WITH DECAL) 007 PUSH BUTTON MOUNT 080 NT.7- NL G 000 WIRE TIE 78 FW. X.87 X.0/.080H 7 0 CS.-8 X.00 HX G CS.7- X.7 HX FLK COMPRESSION SPRING. X.00 X NT.7- HX FLK ZNYC 0 CS.7- X.00 HX G 978 ARMREST KIT (LS & RS) 08 BATTERY WARNINGS DECAL 79 SEAT SWITCH NOTES:. Do not torque; the seat pan must pivot freely.. Torque to 7 ft-lbs. 99EX_0 7-

84 7-99EX_0