REPLACEMENT PARTS MANUAL HEAT KING HK300. Mobile Glycol Heating System

Transcription

1 REPLACEMENT PARTS MANUAL HEAT KING HK300 Mobile Glycol Heating System

2 Disclaimer This manual is proprietary to Heat King Division of Tamarack Industries (hereafter Heat King ), and may be revised from time to time without notice. Heat King disclaims any understanding to provide you with such revisions, if any. This manual is copyrighted with all rights reserved. No portion of this manual may be copied or reproduced by any means without the prior written consent of Heat King. While every precaution has been taken in the preparation of this document, Heat King assumes no liability to any party for any loss or damage caused by errors or omissions or by statements resulting from negligence, accident, or any other cause. Heat King further assumes no liability arising out of the application or use of any product or system described, herein; nor any liability for incidental or consequential damages arising from the use of this document. Heat King disclaims all warranties of merchantability of fitness for a particular purpose. Heat King reserves the right to make changes without further notice to any product or system described herein to improve reliability, function, or design. HK 300 Replacement Part Manual,

3 Page Index Item Name Page # Trailer Chapter A Trailer Exterior Hardware A-1, A-2 Side Access Door A-3 Rear Door - Left Hand A-4 Rear Door - Right Hand A-5 Pump Plate and Heater Chapter B Pump Plate Assembly B-1 Heating Coil Assembly B-2 Burner Assembly B-3, B-4 Circulation Pump Assembly, B-5 Field Pump Assembly, B-6 Fuel Filter Assembly B-7 Control Box Chapter C Control Box Assembly C-1 Fuel Tank Chapter D Fuel Tank Assembly D-1 Glycol System Chapter E Glycol Tank Assembly E-1, E-2 Supply Manifold E-3 Return Manifold E-4 Reel Chapter F Reel Assembly F-1 Electrical System Schematics Chapter G Panel Box Electrical Schematic G-1 Inside Trailer Electrical Schematic G-2 Panel Door Electrical Schematic G-3 Company Contact Information Back Cover Page

4 Trailer Exterior Hardware, HK 300 Chapter A See page A-3 See page A PANEL, FRONT, HK PANEL, ROOF, HK PANEL, ROOF, HK PANEL, SIDE, HK PANEL, SIDE, HK HOOK, LIFT, RHS HOOK, LIFT, LHS EXHAUST, GUARD EXHAUST, TERMINAL EXHAUST, TERMINAL CAP, EXHAUST FUEL TANK BREATHER STROBE LIGHT DOOR KEEPER, 6" FILLER NECK FLANGE, FILLER NECK 1 Page A-1

5 Trailer Exterior Hardware HK Cont d Chapter A See page A CAP, GAS, LOCKING 1 17* CAP, GAS, NON-LOCKING LAMP, RED, CLEARANCE 2" LAMP, ORANGE, CLEARANCE 2" LAMP, STOP LIGHT, LICENCE PLATE, HK TRAILER JACK, 8000 LB BALL COUPLER, 2-5/16" PINTLE COUPLER CABLE, ARTIE RV w/7 Pin CONNECTOR CHAIN, SAFETY 3/8" x 30" GR REAR DOOR HINGE ASSY. - RH REAR DOOR HINGE ASSY. - LH SIDE DOOR HINGE FENDER, x RIM AND TIRE ASSY. ( R15) AXLE ASSY. 1 Page A-2

6 Rear Door Assembly - Left Hand, HK 300 Chapter A DOOR REAR, LH HANDLE, DOOR KEEPER, DOOR, 6 IN SIDE DOOR HINGE ASSY LIGHT, LICENCE PLATE FLAP, 8 IN, REAR DOOR LATCH, 3 POINT, CENTER CASE ROD CASE BOLT BOLT SEAL, BULB 1 Page A-3

7 Rear Door Assembly - Right Hand, HK 300 Chapter A REAR DOOR, RIGHT KEEPER, DOOR, 6 IN FLAP, 8 IN, REAR DOOR SIDE DOOR HINGE ASSY SEAL, BULB 1 Page A-4

8 Side Door Assembly, HK 300 Chapter A COMPLETE SIDE DOOR ASSY PANEL, SIDE DOOR GUARD WIND SHIELD LATCH, 3 POINT, CENTER CASE HANDLE, DOOR SIDE DOOR HINGE ASSY KEEPER, DOOR, 6 IN SEAL, BULB 1 Page A-5

9 Pump Plate Assembly, HK 300 Chapter B PLATE, PUMP FLOOR, HK See Page B-5 CIRCULATION PUMP ASSEMBLY, HK See Page B-6 FIELD PUMP ASSEMBLY, HK See Page B-8 FUEL FILTER ASSEMBLY, HK BURNER ASSEMBLY (See Page B-3) 1 6 See Page B-2 HEATING COIL ASSEMBLY, HK BUSHING, SNAP-IN SEAL, GASKET WASHER, 3/8 FLAT, WIDE NUT, HEX, 3/ BOLT, HEX HEAD, 5/16 X 1-1/ WASHER, 5/16, SPRING WASHER, FLAT, 5/ NUT, HEX, NYLON-INSERT, 5/ NUT, HEX, 3/ BOLT, FLANGE HEAD, SELF-DRILLING, 3/8 X 1 3 Page B-1

10 Heating Coil Assembly, HK 300 Chapter B STAND FRAME ASSEMBLY ASSEMBLY, COIL, HK BELL REDUCER, 1 x 1/2" GLVD ELBOW, 1 90D STREET GLVD GALV, HOSE BARB " GALVANIZED CLOSE NIPPLE CROSS, 1 x 1 x 1 GLVD PLUG, 1 NPT GLVD STREET ELBOW 1 45 DEGREE GLVD REDUCER BUSHING, 1 x 1/2 GLVD HIGH LIMIT AQUASTAT WELL AQUASTAT, HIGH LIMIT HONELYWELL CONNECTOR, 1/2 STRESS RELIEF BOLT, HEX HEAD, 5/16 x 1-1/ WASHER, 5/ WASHER, 5/16, SPRING NUT, HEX, NYLON-INSERT 5/ NUT, LOCK CONDUIT 1/2 1 Page B-2

11 Burner Assembly, HK 300 Chapter B Page B-3

12 Burner Assembly, HK Cont d PARTIAL SIDE VIEW PARTIAL TOP VIEW Chapter B SETUP AT INSTALLATION OF ITEM 22 AND BURNER CHASSIS BURNER, FUEL PUMP 3450 RPM, 3 GPH BURNER, FLEXIBLE COUPLING BURNER, FAN MOTOR TRANSFORMER, IGNITOR SENSOR, CAD CELL LEAD SENSOR, PRIMARY CONTROL RELAY ADAPTER,1/8 NPT x 1/4" MALE DISCONNECT, 1/4" FEMALE QUICK NIPPLE,1/4 NPT x 3/8" BRSS HOSE NIPPLE,1/4 NPT x 1/4" BRSS HOSE CONNECTOR, 1/2" STRESS RELIEF NUT, LOCK CONDUIT 1/ X 3/4 HWH SCREW BURNER, RETENTION HEAD BURNER, DRAWER ASSEMBLY - HK BURNER, FAN SQUIRREL CAGE BURNER, AIR BAND SOLENOID, FUEL BURNER DRAWER, ALKOTA NOZZLE, FUEL, 1.65 GPH 80D A 1 21* NOZZLE, FUEL, 1.50 GPH 80D A (High Altitude) BURNER, ELECTRODE BURNER, ELECTRODE 1 Page B-4

13 ` Circulation Pump, HK 300 Chapter B Page B MOTOR, 1/2HP 115/230V NUT, LOCK CONDUIT 1/ CONNECTOR, 1/2" STRESS RELIEF PUMPHEAD, 1/2 HP (See Page B-7) HOSE BARB, 1-1/4" GLVD ELBOW, 1" 90D STREET GLVD " GALVANIZED CLOSE NIPPLE " x 1" x 1/2" GALVANIZED TEE " GALV, HOSE BARB SWITCH, PRESSURE BUSHING, 1/2" x 1/4" GLVD WASHER, SMALL PRESSURE SWITCH Bottom JUNCTION BOX Top JUNCTION BOX, COVER HOSE, STREAM, 1 x 12 LG HOSE, WATER SUCTION, 1-1/4 x 12 LG T-BOLT, 1" CLAMP 4

14 Field Pump, HK 300 Chapter B MOTOR, 1/2 HP 115/230V CONNECTOR, 1/2" STRESS RELIEF NUT, LOCK CONDUIT 1/ PUMPHEAD, 1/2 HP (See Page B-7) ELBOW, STREET 1 1/4" 90D GLVD HOSE BARB, 1-1/4" GLVD ELBOW, 1" 90D STREET GLVD " GALVANIZED CLOSE NIPPLE " BRASS SWING CHECK VALVE " x 1" x 1/2" GALVANIZED TEE BUSHING, REDUCER 1-1/4 x VALVE, 1/2" BRASS IN-LINE CHECK HOSE, 1-1/4, SUCTION HOSE, 1-1/4, 150 PSI T-BOLT, 1" CLAMP VALVE, BALL 1/2" NIPPLE, 1/2" CLOSE GLVD 2 Page B-6

15 Pump Assembly Breakdown, HK300 Chapter B ** PUMP HEAD ASSEMBLY, FAC-50-K FINGER SEAL BOLT, 5/16 UNC WASHER, 5/ PUMP BODY, MOTOR SIDE GASKET, PUMP PUMP Impeller PUMP BODY, CAVITY SIDE SEAL, MOTOR SIDE SPRING SEAL MOTOR, 1/2HP 1-115/230V SEAL KIT (Includes items: 8, and 9) ** PUMP HEAD ASSEMBLY (Includes items: 1 to 7) Page B-7

16 Filter Assembly, HK300 Chapter B FUEL FILTER FUEL FILTER HEAD BRACKET, FUEL FILTER WASHER, 5/16, SPRING BOLT, HEX HEAD 3/8 UNC WASHER, 3/8 4 Page B-8

17 Control Box Assembly, HK 300 Chapter C BOX, ELECTRICAL TEMPERATURE CONTROLLER SWITCH, CIRCUIT POWER SWITCH, REEL DIRECTION SWITCH LIGHT, INDICATOR, AMBER LIGHT, INDICATOR, RED GROUND FAULT CIRCUIT BREAKER, 20 AMP SWITCH, EMERGENCY STOP HOUR METER HOUR METER, FACE PLATE RETURN READOUT 1 Page C-1

18 Fuel Tank Assembly, HK 300 Chapter D FUEL TANK, DIESEL ELBOW, 1" NPT X 1" 90 DEG. PVC NIPPLE, 1/2 CLOSE, GLVD VALVE, BALL 1/2" PLUG, 1/2" NPT, GLVD NIPPLE, 3/8 NPT x 3/8", LOL BRSS CLAMP, 3/8" HOSE, FUEL SUPPLY (10 FT. LENGTH) NIPPLE,1/4 NPT x 3/8", BRSS HOSE HOSE, FUEL SYSTEM (10 FT. LENGTH) 1 Page D-1

19 Glycol Tank Assembly, HK 300 Chapter E Page E-1

20 Glycol Tank Assembly, HK Cont d GLYCOL TANK WELDMENT BREATHER, 500MBTU ASSY COMPRESSION, 1/2NPT X 5/8" BUSHING, 2 X 1 1/4" GLVD CLOSE NIPPLE, 1-1/4, GLVD BALL VALVE, 1-1/ HOSE BARB, 1-1/4, GLVD ELBOW, STREET 1/2" GLVD NIPPLE, 1/2 CLOSE, GLVD VALVE, BALL 1/2" POLY TUBING, 1/2ID X 5/8"OD LOW LEVEL CUT OFF - PROBE REDUCER, 1 1/4x1" BUSHING GLVD ELBOW, 1" 90D STREET GLVD " GALV, HOSE BARB ELBOW, STREET 1-1/4 X 90DEG, GLVD TEE, REDUCER 1 1/4X1 1/4X1/2" COUPLING, 1 1/4" GLVD 1 19* RETURN THERMOCOUPLE ASSY BUSHING, 1/2"x1/4" GLVD FITTING, COMPRESSION 2 22* GLYCOL TANK THERMOCOUPLE ASSY RETURN STRAINER 1 * Order this item with Compression Fitting - Item 21 Chapter E Page E-2

21 Supply Manifold, HK 300 Chapter E MANIFOLD, 4 PLACE NIPPLE, 1/2 CLOSE, GLVD VALVE, BALL 3/4 NPT, BRASS QUICK CONNECT, 1/2, FEMALE ELBOW, 1-1/4 X 45 DEG STREET, GLVD CLOSE NIPPLE, 1-1/4, GLVD VALVE, BALL 1-1/ CAMLOCK,1-1/4NPT MAL X 1-1/4 FEM HOSE BARB, 1-1/4, GLVD ELBOW, STREET 1-1/4 X 90 DEG, GLVD PLUG, 1-1/4, CAMLOCK, MALE 1 Page E-3

22 Return Manifold, HK MANIFOLD, 4 PLACE HK NIPPLE, 1/2 X 2, GLVD QUICK CONNECT, 1/2, MALE HOSE BARB, 1-1/4, GLVD CLOSE NIPPLE, 1-1/4, GLVD BALL VALVE, 1-1/ CAMLOCK, 1-1/4NPT X 1-1/4 MALE ELBOW, STREET 1-1/4 X 90DEG, GLVD PLUG, 1-1/4, CAMLOCK, FEM 1 Chapter E Page E-4

23 Reel Assembly, HK 300 Chapter F REEL FRAME ASSEMBLY PILLOW BLOCK 2 2* REPLACEMENT PILLOW BLOCK INSERT REEL SHAFT HOSE REEL SPOOL GEAR REDUCER TURNBUCKLE ASSEMBLY ELECTRIC MOTOR PULLEY, LARGE V BELT PULLEY, SMALL REEL TURNBUCKLE BRACKET BELT GUARD 1 Page F-1

24 Chapter G Page G-1

25 Chapter G Page G-2

26 Chapter G Page G-3

27 Product Brochure Contact Us Toll Free: Phone: Fax: P.O. Box 234 Station L Winnipeg, Manitoba R3H 0Z5 Canada