TRAILER SERVICE MANUAL

Transcription

1 TRAILER SERVICE MANUAL TRS To locate your local Kärcher Shark Commercial Pressure Washer Dealer nearest you, visit or

2 CONTENTS CONTENTS TRS-2500 Trailer Exploded View... TRs-2500 Trailer Exploded View, Parts List...5 Trailer with SSG Washer and Parts List...- Trailer with Classic Skid Washer Trailer with SGP Washer and Parts List Optional Hose Reel Low Pressure...12 Optional Hose Reel HIgh Pressure...13 Wiring Diagram Model Number Serial Number Date of Purchase The model and serial numbers will be found on a decal attached to the machine. You should record both serial number and date of purchase and keep in a safe place for future reference. KÄRCHER SHARK TRAILER SERVICE MANUAL REV. 1/10 3

3 SERVICE MANUAL TRAILER TRS-2500 TRAILER EXPLODED VIEW KÄRCHER SHARK TRAILER SERVICE MANUAL REV. 1/10

4 TRS-2500 TRAILER EXPLODED VIEW PARTS LIST Wlmt, Frame, Trailer, 3000# Wlmt, Tongue, Hinged Wlmt, Tongue, Hinged, Hydraulic Coupler Fender, w/back, 15", Painted Wlmt, Hoop, Hose Reel Rod, Tie-down, Tank Bracket, Skid Mount, Adj Channel, Skid Mount, Adj Bar, Tank Tie-down Tank, Water, 200 Gal Jack, Swivel w/caster, 1000 lb Wheel/Tire Assy, 15" ST205/5d15 TI Lamp, Tail, 3-Way Lamp, Side Marker, Red Lamp, Side Marker, Amber Lamp, License w/holder Chain, 5/1 Zinc Plated 2 x 5" Long.5 ft Connector, Socket, -Flat Connector, Socket, -Prong (Electric Brakes) Plug, -Flat Plug, -Prong (Electric Brakes) Axle, 00 lb., 5", Idler Axle, 00 lb., 5" Electric Brakes Axle, 00 lb., 5" Hydraulic Brakes Bushing, 1" x 3/" MT x FT, PVC80 Speers O Elbow, 3/" JIC x 1/2", Hook, "S", 5/1" Zinc Plated Strainer, 1" T Line, Trailers Screw, #10 x 1/2" Tek Hex Head" Hanger, Hose Bulkhead, 3/" Polypro Swivel, 1/2" MP x 3/" GHF w/strainer Swivel, 3/" SAE Fem, Push-on" Hose 3/", Push-on 2" Bolt, 1/" x 1" Hex Head Zinc Grade 3 (Break Away) Bolt, 3/8" x 1-1/", NC HH Nut, 1/-20 ESNA NC 3 (Break Away) Nut 3/8" Washer, 1/" Flat SAE Zinc 10 (Break Away) Washer, 3/8" Flat Washer, 3/8" x 1-1/2", Fender, SAE Plug, 3/", Hole Nipple, 3/" JIC x 3/" Pipe Bolt, 3/8" x 1-1/2", NC, HH, SS Label, CLP Warning, Do Not Stand or Step Nut, 3/8" Stainless, ESNA, NC Bushing, 3/" Snap Heyco Nipple, 3/", PVC 80, Close Float Valve 1" Hudson 150d 130 PSI Screw,1/" x 1-1/" Shdr, 10-2 Thds Knob, Black Plastic, 10-2 Thds Spring, 0.OD x 1.0, Steel, Gen Wire J Latch, Wand Holder Bracket, Alignment, Tank Plug, 2", PVC Bushing, 1/2" x 3/8", Steel Nipple, 3/8" x 3/8" NPT ST Male Elbow, 3/ JIC x 3/ s Hydraulic Line Kit (Hydraulic Brakes) s Bolt, 1/2" x -1/2" Grade 5 (Hydraulic Brakes) s Nut, 1/2" ESNA (Hydraulic Brakes) s Washer, 1/2" SAE (Hydraulic Brakes) s Bracket, Break Away (Break Away) s Coupler, 2" Hydraulic Actuator (Hydraulic Brakes) Hose, 3/ Push-on 51" Elbow, 1/2" JIC x 3/" 1 s Not Shown KÄRCHER SHARK TRAILER SERVICE MANUAL REV. 1/10 TRAILER SERVIEC MANUAL 5

5 SERVICE MANUAL TRAILER 2 To Trailer Outlet To Valve TRAILER WITH SSG WASHER From Tank From Coil Outlet KÄRCHER SHARK TRAILER SERVICE MANUAL REV. 1/10

6 TRAILER WITH SSG WASHER PARTS LIST Elbow, 3/8", Street 90, Steel Nipple, 3/8" x 3/8" NPT ST Male Coupler, 3/8" Female, Brass Hose, 1/2" x 90" 2 Wire, Pressure Loop Swivel, 3/" SAE Fem, Push-on Hose 3/" 3.1 ft Tank, Fuel 8 Gal (All Models Except 00.0) Clamp, Hose, CL13 (All Models Except 00.0) Dip Tube Assy, Plastic, 10.5" Long (All Models Except 00.0) Cap, Fuel Tank, Plastic H0-AV1 (All Models Except 00.0) Bushing, Fuel Line, Rubber (All Models Except 00.0) Label, Danger Cool Engine (All Models Except 00.0) Label, This Tank For Gas Only (All Models Except 00.0) Screw, 1/" x 1/2" NC, Whiz Loc Flange (All Models Except 00.0) Swivel, 1/2" MP x 3/" GHF w/strainer Elbow, 1/2" Street, Brass Valve, 1/2" Brass, 3-Way Ball Nipple, 1/2" Close Elbow, 3/" JIC x 1/2" MPT, Bolt, 3/8" x 1-1/", NC HH Washer, 3/8" Flat Nut 3/8" Bracket, Mounting Bracket, Battery Mount Plate, Shark, S.S Bolt, Carriage,1/-20 x 3/ Washer, 1/" Flat SAE Zinc Nut, 1/-20 ESNA NC s Clamp, Hose, CL s Screw, #1 x 1", Tek, Blk., Zinc Nipple, 1/2" JIC x 1/2" Steel 1 s Not Shown TRAILER SERVIEC MANUAL KÄRCHER SHARK TRAILER SERVICE MANUAL REV. 1/10

7 SERVICE MANUAL TRAILER From Tank TRAILER WITH CLASSIC SKID WASHER To Valve 3 2 To Trailer Outlet From Coil Outlet KÄRCHER SHARK TRAILER SERVICE MANUAL REV. 1/10

8 TRAILER WITH CLASSIC SKID WASHER PARTS LIST Nipple, 3/" JIC x 3/" Pipe Swivel, 3/" SAE Fem, Push-on Hose 3/" 5 ft Elbow, 3/8", Street 90, Steel Nipple, 3/8" x 3/8" NPT ST Male Coupler, 3/8" Female, Brass Hose, 3/8" x 125", 2 Wire, Swivel x Swivel Bolt, 3/8" x 1-1/", NC HH Washer, 3/8" Flat Nut 3/8" Plate, Karcher, S.S Bolt, Carriage,1/-20 x 3/ Washer, 1/" Flat SAE Zinc Nut, 1/-20 ESNA NC s Clamp, Hose, CL s Screw, #1 x 1", Tek, Blk., Zinc Bushing, 1/2" x 3/8" Steel 1 s Not Shown TRAILER SERVIEC MANUAL KÄRCHER SHARK TRAILER SERVICE MANUAL REV. 1/10 9

9 CHAUD! CHAUD! SERVICE MANUAL TRAILER From Tank TRAILER WITH SGP WASHER To Pump From Feed Pump To Feed Pump To Trailer Outlet From Coil Outlet 10 KÄRCHER SHARK TRAILER SERVICE MANUAL REV. 1/10

10 TRAILER WITH SGP WASHER PARTS LIST ITEM PART NO. DESCRIPTION QTY Wlmt, Mount, Feed Pump Cover, Mount, Feed Pump Bumper, Rubber, 3/" w/washer Pump,.0 gpm, 12V, 10A Reel, Hose, Bracket, Mount Retainer Nipple, 3/"JIC x 1/2" Pipe Swivel, 3/" SAE FEM, Push-on Adapter, 1/2" FPT x 1/2" MPT, Brass Elbow, 3/" JIC x 1/2" MPT, Bolt, 5/1"-18 x 1-1/", NC Carriage Z Washer, 5/1", Flat, SAE (8052) Nut, 5/1", ESNA, NC" Switch, Curvette RA901VB-B-1-V.Carling Screw, 5/1" x 3/" Whiz Loc Flange Hose, 3/" Push-on, /ft Bolt, 3/8" x 1-1/", NC HH Washer, 3/8", SAE, Flat Zinc Nut, 3/8", ENSA, NC Coupler, 3/8" Female, Brass Hose, 1/2" X 90" 2 Wire, Pressure Loo Nipple, 1/2" JIC x 1/2" MPT, Steel Hose, 3/" Push-on, /ft Elbow, 1/2" Street Nipple, 1/2 Hex Valve, 1/2" Brass, 3-way Swivel, 1/2" MP x 3/" GHF w/strainer s Clamp, Wire/tube, 0.50D s Screw, #1 x 1", Tek, Blk., Zinc 1 s Not Shown TRAILER SERVIEC MANUAL KÄRCHER SHARK TRAILER SERVICE MANUAL REV. 1/10 11

11 SERVICE MANUAL TRAILER OPTIONAL HOSE REEL LOW PRESSURE OPTIONAL HOSE REEL LOW PRESSURE PARTS LIST Hose Reel, Bolt on 100' x 3/8" Non-Pivot Base, 000 Reel Quick, Hardware Included Elbow 3/8" Street, 5 DGR" Swivel, 3/8" MP x 3/" GHF W/Strrainer Elbow, 1/2" Female, Brass Nipple, 3/" JIC x 1/2" PIPE Swivel, 3/" FEM, Push-on Hose, 3/" Push-on, /FT 0" Nipple, 1/2" MPT x 3/"GHM Bolt, 3/8" x 1-1/" Washer, 3/8" SAE, Flat Zinc Nut, 3/8", ESNA Note: Garden hose not included 12 KÄRCHER SHARK TRAILER SERVICE MANUAL REV. 1/10

12 OPTIONAL HOSE REEL HIGH PRESSURE TRAILER SERVIEC MANUAL OPTIONAL HOSE REEL HIGH PRESSURE PARTS LIST Hose Reel, Bolt on 100' x 3/8" Non-Pivot Base, 000 Reel Quick, Hardware Included Elbow 1/2", 90 Female Pipe Hose, 3/8" x 8, 2W, 1/2" FEM JIC x 1/2" MALE Elbow, 3/8", Street, 90, Steel Elbow, 1/2", JIC, 1/2, 90, Bolt, 3/8" x 1-1/" Washer, 3/8" SAE, Flat Zinc Nut, 3/8", ESNA KÄRCHER SHARK TRAILER SERVICE MANUAL REV. 1/10 13

13 TRAILER Wiring Diagram WIRING DIAGRAM 1 KÄRCHER SHARK TRAILER SERVICE MANUAL REV. 12/09

14 WIRING DIAGRAM TRAILER Wiring Diagram KÄRCHER SHARK TRAILER SERVICE MANUAL REV. 12/09 15