3, 5 port pilot operated valve Pneumatic valve / master valve. Discrete valve. Manifold

Transcription

1 K/K, pilot operated valve neumatic valve / master valve MNE0 MNE0 M MN W WG MNS0 MNS0 T L-/ S/0 S/ K/ F CONTENTS Safety precautions 776 Discrete valve ody ing (K/K to ) 868 Sub-plate ing (K to ) 87 Manifold ody ing (MK/MK to ) 868 Sub-plate ing (MK to ) 87 Technical data () neumatics system selection guide 879 () How to wire terminal box wiring and connector 880 VG/ V/ M/0 / /M/ N/N/ NV F*0E QV QV CD/ Master valve, pilot operated valve Refer to the safety precautions on Introduction and page 776 before starting use. 867

2 MNE0 MNE0 M Master valve ody ing, pilot operated pneumatic valve K, K/// pplicable cylinder bore size: ø0 to ø60 MN JIS symbol - valve -position N.C. type single W WG MNS0 MNS0 T L-/ S/0 S/ K/ F VG/ V/ M/0 / /M/ N/N/ NV F*0E QV QV CD/ 868 -position N.O. type single -position double solenoid Individual specifications: ody ing (discrete valve, manifold) No. of solenoid, position Specifications * ort size R R R R -position double solenoid -position all s closed R R -position //R connection R R -position // connection R R R valve -position single solenoid R R -position single sol. N.C. -position single sol. N.O. -position single solenoid -position double solenoid -position all s closed -position //R connection -position // connection Common specifications Descriptions Valve type / operation method Working fluid Max. working pressure Ma Min. working pressure Ma Withstanding pressure Ma mbient temperature C Fluid temperature C Lubrication Vibration/impact m/s Working environment model no. K K K K K Model no. K MK K MK K MK K MK K MK K MK K MK K MK K MK K MK K MK K MK K MK K MK K MK K MK K MK K MK K MK K MK K MK K MK K MK Supply Rc/ Rc/ Rc/ Rc/ Rc/ ilot operated soft spool Compressed air 0.70 Refer to main pressure in the table below..0 - to 0 (no freezing) to 0 Not required 0 / 00 or less Containing corrosive gas is impermissible. Cylinder / Exhaust R/R Rc/ Rc/ Rc/ Rc/ Rc/ *: Optional size other than above table are available. Refer to model no. on page 870. ilot / Main pressure Ma ilot signal pressure Ma

3 K/K to Master valve: ody ing MNE0 MNE0 Flow characteristics Model no. ort size C (dm / (s bar)) b K MK K K MK K K K K K MK K MK K MK K MK K MK K MK K MK K MK K MK K MK K MK K MK K MK K MK K MK K MK K MK K MK K MK K MK K MK RC/8 RC/ RC/ Note : Effective sectional area S and sonic conductance C are converted as S.0 x C. M MN W WG MNS0 MNS0 T L-/ S/0 S/ K/ F VG/ V/ M/0 / /M/ N/N/ NV F*0E QV QV CD/ Master valve, pilot operated valve 869

4 MNE0 MNE0 M MN W WG MNS0 MNS0 T L-/ S/0 S/ K/ F VG/ V/ M/0 / /M/ N/N/ NV F*0E QV QV CD/ K/K to Master valve: ody ing How to order Discrete master valve K 06 Discrete master valve for manifold (gasket and set screw attached) Manifold K 8 06 M K Model no. 06 <Example of model number> K-08- C ort size Model : K Solenoid position: -position single solenoid C ort size : D Other options: Mounting plate Note on model no. selection <Mix manifold> Solenoid position Note : 8 is suitable for the manifold combination. Refer to the section below for details on indicating the combination. Solenoid valve type master valve D Other options E Station number Symbol Descriptions Solenoid position -position single solenoid N.C. type -position single solenoid N.O. type -position single solenoid -position double solenoid -position all s closed -position //R connection -position // connection 8 /-position mix manifold Note C ort size // GS ø push-in joint GS6 ø6 push-in joint GS8 ø8 push-in joint GS0 ø0 push-in joint GS ø push-in joint D Other options lank None Mounting plate (discrete master valve, -position single dedicated) E Station number to to stations to 0 to 0 stations Model no. K K K K K How to indicate mix manifold When selecting a mixed manifold (8 for ""), clearly indicate the required function symbol (refer to Table ) and layout No. (assign numbers to designated number of stations starting with on left side) in the Remarks field under the normal model indication as shown with the example below. (Table ) Symbol S S S S S M Function -position single solenoid -position double solenoid -position all s closed -position //R connection -position // connection Masking plate -position single (S) -position double (S) -position all s closed (S) -position all s closed (S) 6 7 -position double (S) -position single -position //R connection (S) (S) Example S S S S S M 0 0 The model for the mixed manifold (7 stations) with layout as shown at left, K, / :, and upper piping is as follows: MK S=, 6 S=, S=, S=7 Symbol osition 870

5 Dimensions valve K K K K/K Master valve: ody ing ø ø.7 9 -ø.7 -position single solenoid N.C. type -position single solenoid N.O. type -position double solenoid MNE0 MNE0 M MN. ush-in joint GS* (ø, ø6) 7. ø7.9 (GS) ø9.9 (GS6). ush-in joint GS* (ø, ø6) 7. ø7.9 (GS) ø9.9 (GS6). ush-in joint GS* (ø, ø6). 6. ø7.9 (GS) ø9.9 (GS6) W WG MNS0 MNS0 T (GS) (GS6) -ø (GS) (GS6) ø. (GS) (GS6) -ø. 0. L-/ S/0 S/ K/ - /R - /R - /R F 6 R R 0. R. 0. R R R 0. VG/ V/ M/0 valve K -position single solenoid - / ø.7. K -position double solenoid / -position - / (K) 7. (K ) -ø.7 / /M/ N/N/ NV F*0E QV QV ush-in joint GS* (ø, ø6) ø7.9 (GS) ø9.9 (GS6) ush-in joint GS* (ø, ø6) ø7.9 (GS) ø9.9 (GS6) CD/ (GS) (GS6) R -ø. - /R/R (GS) (GS6) 0. R -ø. - /R/R Master valve, pilot operated valve R R

6 MNE0 MNE0 M MN W WG MNS0 MNS0 T L-/ S/0 S/ K/ K/ Master valve: ody ing Dimensions K -position single solenoid 8 - / ø. -ø. 8 -position double solenoid / -position K (K (K) ) -ø. F VG/ V/ M/0 / /M/ N/N/ NV F*0E QV QV CD/ K K - / 8. R ø. -ø. -position double solenoid / -position 7 - / - /R/R 6 7. R 9 06 (K) (K ) -ø. 8 -ø. - /R/R R ø position single solenoid R -c/8 /R/R. R.. R - /R/R R R

7 Dimensions K -position single solenoid - / ø. -ø. R - /R/R -position double solenoid / -position K 8 - / 7. K Master valve: ody ing (K) 6 (K ) 6 -ø. -ø. R. 9 - /R/R MNE0 MNE0 M MN W WG MNS0 MNS0 T L-/ S/0 S/ K/ R R F.... VG/ V/ M/0 / /M/ N/N/ NV F*0E QV QV CD/ Master valve, pilot operated valve 87

8 MNE0 MNE0 M Master valve Sub-plate ing, pilot operated pneumatic valve K/// pplicable cylinder bore size: ø0 to ø60 MN W WG MNS0 MNS0 T L-/ S/0 S/ K/ F VG/ V/ M/0 / /M/ N/N/ NV F*0E QV QV CD/ JIS symbol valve -position single solenoid R R -position double solenoid R R -position all s closed -position //R connection -position // connection R R R R R R R and R are common exhaust only for K Individual specifications: Sub-plate ing (discrete valve, manifold) No. of solenoid, position -position single solenoid -position double solenoid -position all s closed -position //R connection -position // connection Common specifications Descriptions Valve type / operation method Working fluid Max. working pressure Ma Min. working pressure Ma mbient temperature C Fluid temperature C Lubrication Vibration/impact m/s Working environment model no. K K K K Model no. K MK K MK K MK K MK K MK K MK K MK K MK K MK K MK K MK K MK K MK K MK K MK K MK K MK K MK K MK K MK Supply Rc/ Rc/ Rc/ Rc/ Rc/ Cylinder / ort size,,,,, Exhaust R/R Rc/ Rc/ Rc/ Rc/ Rc/ Specifications ilot / Main pressure Ma *: Optional size other than above table are available. Refer to a model no. on page 876. * ilot operated soft spool Compressed air 0.70 Refer to main pressure in the table below. - to 0 to 0 Not required 0 or less / 00 or less Corrosion-free environment ilot signal pressure Ma

9 K to Master valve: Sub-plate ing MNE0 MNE0 Flow characteristics M Model no. ort size C (dm / (s bar)) K 0.89 MK, 0.7 K 0.89 MK, 0.7 K K 0.6 MK, 0.60 K. MK, 0.8 K 0.7 MK, 0.67 K.7 MK. K.7 MK. K K. MK.8 K MK K. MK.8 K 6. MK. K 6. MK. K K MK.6. K 6.6 MK.8 K.9 MK. K MK 8.9 K MK 8.9 K K MK 8.9 K MK 9. K 0 MK 8.6 Note : Effective sectional area S and sonic conductance C are converted as S.0 x C. b MN W WG MNS0 MNS0 T L-/ S/0 S/ K/ F VG/ V/ M/0 / /M/ N/N/ NV F*0E QV QV CD/ Master valve, pilot operated valve 87

10 MNE0 MNE0 M MN W WG MNS0 MNS0 T L-/ S/0 S/ K/ F VG/ V/ M/0 / /M/ N/N/ NV F*0E QV QV CD/ K to Master valve: Sub-plate ing How to order Discrete master valve K 06 Discrete master valve for manifold (gasket and set screw attached) Manifold K 8 00 M K Model no. 06 C ort size <Example of model number> K-08 Model: K Solenoid position: -position single solenoid C ort size : Solenoid valve type Master valve Solenoid position Note on model no. selection D Station number Note : 8 is suitable for the manifold combination. Refer to the section below for details on indicating the combination. Note : and *Y/H* can be selected for the manifold. These are not available as discrete parts. Note : H6 and H8 can be manufactured up to 0 stations. Symbol Descriptions Solenoid position -position single solenoid -position double solenoid -position all s closed -position //R connection -position // connection 8 /-position mix manifold Note C ort size // Note Rc / Y (back ing) Note 06Y (back ing) Note 08Y (back ing) Note 0Y (back ing) Note H 6 ø6 push-in joint Note, H 8 ø8 push-in joint Note, H 0 ø0 push-in joint Note H ø push-in joint Note D Station number to to stations to to stations to 0 to 0 stations Model no. K K K K <Mix manifold> How to indicate mix manifold When selecting a mixed manifold (8 for ""), clearly indicate the required function symbol (refer to Table ) and layout No. (assign numbers to designated number of stations starting with on left side) in the Remarks field under the normal model indication as shown with the example below. (Table ) Symbol S S S S S M Function -position single solenoid -position double solenoid -position all s closed -position //R connection -position // connection Masking plate -position single (S) -position double (S) -position all s closed (S) -position all s closed (S) 6 7 -position double (S) -position single -position //R connection (S) (S) Example S S S S S M 0 0 The model for the mixed manifold (7 stations) with layout as shown at left, K, / :, and radial piping is as follows: MK S=, 6 S=, S=, S=7 Symbol osition 876

11 Dimensions K -position single solenoid -ø R - / 8. () - /R -position double solenoid / -position K 6 K/ Master valve: Sub-plate ing. 7 R (K) 7. (K ) / -ø. 8. () - /R MNE0 MNE0 M MN W WG MNS0 MNS0 T L-/ S/0 S/ K/ F VG/ V/ M/0 K K -position single solenoid -, / / R R -ø position double solenoid / -position -, / / R (K) 9 (K ) R -ø. 8 7 / /M/ N/N/ NV F*0E QV QV CD/, / 0. 8 (6) - R, R, / 0. 8 (6) - R, R Master valve, pilot operated valve 877

12 K/ Master valve: Sub-plate ing MNE0 MNE0 M MN W Dimensions K -position single solenoid 7 -, /8 / K -position double solenoid / -position 7 -, /8 / WG 0 0 MNS0 MNS0 T L-/ ø (K) (K ) -ø. S/0 S/ 6 6 K/ F VG/ V/.. -, /8 /R/R.. -, /8 /R/R M/0 / /M/ N/N/ NV F*0E QV QV CD/ K K -position single solenoid , / / 9 -ø. -position double solenoid / -position 66 -, / / (K) 6 (K ) 9 -ø , / /R/R -, / /R/R 878

13 Technical data K/K/K neumatics system selection guide The air cylinder s average speed is calculated with the K and piping system combination. Example: For a system to move SC-6 at 00 mm/s, the system "" device can be selected. For clean air system devices, select devices that enable air flow 0 /min. or more required for system "". Standard system table System No art name Model no. C000-6 C000-8 C000-8 C000-0 C000-8 C000-0 C000- C C8000- (-) W000-6 W000-8 W000-8 W000-0 W000-8 W000-0 W000- (-0) W W8000- (-) F000-6 F000-8 F000-8 F000-0 F000-8 F000-0 F000- (-0) F F8000- (-) F.R.L. combination F.R. unit ir filter (F) Valve K 0- K0-06 K0-06 K0-08 K0-08 K0-0 K0-0 K 0- Clean air system components ort size Rc /8 Rc / Rc / Rc /8 Rc / Rc /8 Rc / Rc / Rc (Rc /) Rc /8 Rc / Rc / Rc /8 Rc / Rc /8 Rc /, Rc / Rc / Rc (Rc /) Rc /8 Rc / Rc / Rc /8 Rc / Rc /8 Rc / (Rc /) Rc / Rc (Rc /) Flow control valve SC--S SC-6 SC-6 SC-8 SC-8 SC-0 SC-0 SC Cylinder 6 Maximum flow rate (NR) Silencer SL- SLW-6S SLW-6S SLW-8S SLW-8S SLW-0L SLW-0L SLW- /min. SCD CMK SC SCS (mm) Cylinder bore size (ø) iping ( m) ø x ø. ø6 x ø ø6 x ø ø8 x ø.7 ø8 x ø.7 ø0 x ø7. ø0 x ø7. ø x ø8.9 Note : The required flow rate is the condition when pressure is 0. Ma. Note : Effective sectional area S and sonic conductance C are converted as S.0 x C. Cylinder speed (m/sec.) art Model no. name R000-6 R000-8 R000-8 R000-0 R000-8 R000-0 R000- R R8000- (-) L000-6 L000-8 L000-8 L000-0 L000-8 L000-0 L000- (-0) L L8000- (-) Composite effective sectional area(mm ) Required flow ( /min.) (Note) Max. flow rate: For FRL, FR and R, the flow rate at a 0.7 Ma primary pressure, 0. Ma setting pressure, and 0. Ma pressure drop. For F, the flow rate at 0.7 Ma primary pressure and 0.0 Ma pressure drop. For L, the flow rate at 0. Ma primary pressure and 0.0 Ma pressure drop. Regulator (R) Lubricator (L) ort size Rc /8 Rc / Rc / Rc /8 Rc / Rc /8 Rc / (Rc /) Rc / Rc (Rc /) Rc /8 Rc / Rc / Rc /8 Rc / Rc /8 Rc / (Rc /) Rc / Rc (Rc /) Maximum flow rate (NR) /min. MNE0 MNE0 M MN W WG MNS0 MNS0 T L-/ S/0 S/ K/ F VG/ V/ M/0 / /M/ N/N/ NV F*0E QV QV CD/ Master valve, pilot operated valve 879

14 MNE0 MNE0 M MN W WG MNS0 MNS0 T L-/ S/0 S/ K/ F VG/ V/ M/0 / K/K/K Technical data How to wire terminal box and connector How to wire terminal box and connector Refer to the following drawings for terminal block wiring and for C and D connector connection. Small terminal box wiring methods (applicable model K, K, K ) Terminal box wiring methods (applicable model K, K ) Wire following steps to 6 below. Terminal caulking Crimp terminal (No.K9-0) Caulking tool (TYCO ELECTRONICS M 7078-) in sup Case Rotatable in 90 increments. Upper rib Thread Tighten with the tightening torque 0.Nm. Cap Gasket Washer Insert the gasket and pin sup with terminal into the coil terminal. Gasket Insert the crimped terminal into the pin sup. Insert the gasket and washer, and tighten with the cap. ttach the case and tighten with the screw. Catch the upper rib of the pin sup on the edge of the case as shown below. Oriented as shown above or rotated 80 Case in sup Lead wire length 8 Ground terminal Voltage terminal Coil Identification not required + - Lead wire diameter subject to crimp terminal (0. mm ) Lead wire sheath pealing Refer to the table below for lead wire cut length. Rotated 90 to the left or right from the direction above Refer to the following drawing, and wire the terminal box following steps to below. ) ass the cap (), washer (), and gasket (6) in order through the cabtire cable (7), and insert in case (). ) When using a crimp terminal, treat the cabtire cable (7) at an appropriate length as shown in the figure, and crimp the crimp terminal (9) onto the end. ) Remove screw (0) from terminal gland (), and pass through crimp terminal (9). (When using the Y type terminal, loosen and sandwich the terminal.) Then, tighten screw (0) again. Note: Tighten at a torque of kgf-cm ±%. Thread Terminal box Voltage terminal + - identification not required Case Note: Rotatable 80 Thread Gasket Gasket Washer Cap Coil assembly Cabtire cable JISC06VCTF0.7m O.D. ø.7 7 Crimp terminal Remarks: are wires can be wired. In this case, loosen screw (0), and insert leads into the fitting, then tighten again. The cord s direction can be changed by pulling the gland out of the case, rotating it 80, then pressing it into the case again. The following crimp terminals (8) can be used. NICHIFU TERMINL FUJI TERMINL JST Mfg. O terminal Y terminal O terminal Y terminal O terminal Y terminal Y-.-.-C.-S.Y-. Use equivalent products when using other brands. C/D-connector wiring method (applicable model K, K ) Small terminal box with indicator light wiring methods (applicable model K, K, K ) Wire following steps to 6 below. Wire following steps to below. /M/ N/N/ NV F*0E QV QV CD/ D-connector Socket assembly F-600 (Socket + crimp terminal) Thread fastening 80 Gasket Socket insertion Indicator light and surge suppressor Integrated possible Terminal insertion to both end 80 Crimp terminal (MITSUMI MC8-) Caulking tool (MITSUMI H-M) Terminal caulking Lead wire WG to 0.6 to 0.8mm Thread fastening Socket insertion C-connector small flat-tipped screwdriver is required to tighten the lead wire with the set screw. (Note: Do not tighten together with the surge suppressor.) Case Rotatable in 90 increments. Tighten with the tightening torque 0.Nm. Terminal box Gasket Washer Gasket Insert the gasket and terminal block into the voltage terminal and grounding terminal. ttach the case and tighten with the screw. Ground terminal Voltage terminal Coil + - Identification not required Lead wire (0. m ) Lead wire sheath pealing Identification not required + - Insert gasket and connector Cap Coil assembly Tighten the screw with a tightening torque of 0. N m. Insert the gasket and washer, and tighten with the cap. Cabtire code JIS C06VCTF-conductor O.D. ø to