5 INCH CHIPPER PARTS MANUAL. CH cc SUBARU

Transcription

1 CH6-6cc SUBARU PARTS MANUAL Manual PN: Rev. 00 Companion to VIN Range: VJAA0000DW CURRENT

2 Before You Begin DEAR ECHO BEAR CAT CUSTOMER Thank you for purchasing a ECHO Bear Cat product. The ECHO Bear Cat line is designed, tested, and manufactured to give years of dependable performance. To keep your machine operating at peak efficiency, it is necessary to adjust it correctly and make regular inspections. The following pages will assist you in the operation and maintenance of your machine. Please read and understand this manual before operating your machine. If you have any questions or comments about this manual, please call us toll-free at If you have any questions or problems with your machine, please call or write your local authorized ECHO Bear Cat Dealer. This document is based on information available at the time of its publication. ECHO Bear Cat is continually making improvements and developing new equipment. In doing so, we reserve the right to make changes or add improvements to our product without obligation for equipment previously sold. PLEASE SEND US YOUR WARRANTY CARD A warranty card is included in your owner s kit packaged with your machine. Please take the time to fill in the information requested on the card. When you send your completed card to us, we will register your machine and start your coverage under our limited warranty or go to bearcatproducts.com/warranty/warranty-registration/. FOR MACHINE SERVICE OR PARTS: For service assistance, contact your nearest authorized ECHO Bear Cat dealer or the factory. For parts, contact your authorized dealer. The parts manual for your machine is available at index_html. Your dealer will need to know the identification number of your machine to provide the most efficient service. See below for information on how to identify and record the identification number for your machine. FOR ENGINE SERVICE OR PARTS: For engine service or parts, contact your nearest authorized engine dealer. ECHO Bear Cat does not handle any parts, repairs or warranties for engines. ORDERING PARTS Only genuine ECHO Bear Cat replacement parts should be used to repair the machine. Replacement parts manufactured by others could present safety hazards, even though they may fit on this machine. Replacement parts are available from your ECHO Bear Cat dealer. Provide the following when ordering parts: The SERIAL NUMBER OR VIN of your machine. The PART NUMBER of the part. The PART DESCRIPTION. The QUANTITY needed. IDENTIFICATION NUMBER LOCATION Your machine will have either a serial number or vehicle identification number (VIN). VINs are located on the left side of the trailer frame near the hitch. They are -digit numbers of the format: VJAA00XXWXXXXXX. Serial numbers are located on the machine body. They are 6-digit numbers. Record your identification number in the space provided and on the warranty registration card. SERIAL NUMBER OR VIN HOW TO CONTACT ECHO BEAR CAT ADDRESS PHONE HOURS NW th Street P.O. Box 849 West Fargo, ND FAX: sales@bearcatproducts.com service@bearcatproducts.com Monday - Friday, 8 am to pm Central Time 0, CRARY INDUSTRIES, ALL RIGHTS RESERVED. PRODUCED AND PRINTED IN THE U.S.A.

3 XXX XX XXXX XXX XXX Is my machine CE Compliant? The CE marking (also known as the CE mark ) is a mandatory compliance mark on products sold internationally where CE standards are enforced and in the European Economic Area (EEA). The CE marking certifies that a product has met European Union (EU) consumer safety, health or environmental requirements. By affixing the CE marking to our products, Echo Bear Cat declares that it meets EU safety, health and environmental requirements. Echo Bear Cat products that are CE compliant will be clearly marked with an identifying CE decal. These products feature safety and other engineering features that non-ce compliant products do not have. Non-CE compliant Echo Bear Cat products are primarily sold in countries and regions that do not require or enforce mandatory CE certification. However, this is not true for all countries and regions. If you are unsure of CE requirements for the country or region in which you live, please contact your nearest Echo Bear Cat dealer or distributor. Other CE Model Identifying Decals Echo Bear Cat products that are CE compliant will also be labeled with a decibal level warning decal. This decal notes the decibal level of noise created while the machine is operating under normal conditions. XXX XX XXXX XXX XXX CE compliant Echo Bear Cat products will also have a CE compliance information decal detailing weight and power specifications for the specific model on which it is found. CE Compliant Decal Location

4 TABLE OF CONTENTS DESCRIPTION PAGE EXPLODED VIEW... FRAME... NON-CE COMPLIANT FRAME...4 CE COMPLIANT HOUSING...6 ROTOR...8 ENGINE...0 IDLER... SHIELDS...4 CHUTE...6 NON-CE COMPLIANT CHUTE...8 CE COMPLIANT DISCHARGE CHUTE...0 TRAILER HITCH... NON-CE COMPLIANT TRAILER HITCH...4 CE COMPLIANT SERVICE PARTS & ACCESSORIES...

5 / EXPLODED VIEW CHUTE ASSEMBLY DISCHARGE ASSEMBLY HOUSING ASSEMBLY SHIELD ASSEMBLY ENGINE ASSEMBLY CLUTCH ASSEMBLY FRAME ASSEMBLY HITCH ASSEMBLY Page

6 FRAME NON-CE COMPLIANT / Page

7 / NON-CE COMPLIANT FRAME ITEM PART NUMBER DESCRIPTION RIVET, /4 X /4 ST POP 89 BOX, SMALL BATTERY CLAMP, 9/6" COATED LIGHT, LICENSE PLATE 04 BOLT, / X -/ HEX HD GR ZP 6 00 WASHER, /4 FLAT ZP 04 WASHER, / FLAT ZP WASHER, /6 FENDER ZP NUT, / CENTERLOCK GRB ZP 0 9 BOLT, /6 X HEX HD GR NC ZP 0 WASHER, /6 FLAT ZP 0 BOLT, /6 X CRG GR ZP NUT, /4 NE NYLOCK ZP 4 6 NUT, /6 NE NYLOCK ZP 9 MACH. SCREW, 0-4 X RND HD PHL ZP 6 96 BOLT, /6 X /8 HHCS NC GR ZP 9 NUT, 0/4 NYLOCK TYPE NM, ZP MACHINE SCREW, #0-4 X /4 PAN HD PH ZP 9 NUT, /-0 WHEEL BOLT, /6 X CRG GR UNPLATED 648 ASSEMBLY,.0- TIRE + SPOKE RIM 690 LIGHT, LH TAIL 6904 LIGHT, RH TAIL 4 69 AXLE, 000LB TORSION 0 STRAP, IN BLACK TIE CLAMP, CABLE MOUNT 6-00 DECAL,.0- LOAD RATING HARNESS, CHIPPER TRAILER DECAL, CHECK WHEELS LIGHT, AMBER SIDE MARKER 4- BRACKET, LH FENDER 4- BRACKET, RH FENDER 4- PLATE, LICENSE BRACKET, LIGHT LH 49- BRACKET, LIGHT RH FENDER, BLACK PLASTIC DRILLED 68- WELDMENT, CHIPPER TRAILER BRACKET, FENDER Page

8 FRAME CE COMPLIANT / Page 4

9 / CE COMPLIANT FRAME ITEM PART NUMBER DESCRIPTION RIVET, /4 X /4 ST POP GROMMET, /4 X /8 RUBBER 89 BOX, SMALL BATTERY CLAMP, 9/6" COATED LIGHT, LICENSE PLATE REFLECTOR, WIDE ANGLE RED 4-00 REFLECTOR, WIDE ANGLE AMBER LIGHT, TAIL RH LIGHT, TAIL LH 0 04 BOLT, / X -/ HEX HD GR ZP 0 WASHER, /8 FLAT ZP 04 WASHER, / FLAT ZP 040 WASHER, /6 FENDER ZP NUT, / CENTERLOCK GRB ZP 0 BOLT, /8 X CRG GR NC ZP 6 9 BOLT, /6 X HEX HD GR NC ZP 0 WASHER, /6 FLAT ZP 8 0 BOLT, /6 X CRG GR ZP 9 6 NUT, /6 NE NYLOCK ZP 0 88 NUT, /8 NE NYLOCK ZP 96 BOLT, /6 X /8 HHCS NC GR ZP 9 NUT, 0/4 NYLOCK TYPE NM, ZP 460 MACHINE SCREW, #0-4 X /4 PAN HD PH ZP 4 NUT, /-0 WHEEL BOLT, 0-4 X /4 HEX HD GR8 PLAIN NUT, #0-4 K-LOCK ZP 648 ASSEMBLY,.0- TIRE + SPOKE RIM 8 69 AXLE, 000LB TORSION 9 0 STRAP, IN BLACK TIE CLAMP, CABLE MOUNT HARNESS, C/S TRAILER 4- BRACKET, LH FENDER 4- BRACKET, RH FENDER 4 - BRACKET, LIGHT 4- BRACKET, LIGHT 6 - PLATE, MOUNTING FENDER, BLACK PLASTIC DRILLED WELDMENT, CHIPPER TRAILER BRACKET, FENDER Page

10 Page 6 HOUSING /

11 / HOUSING ITEM PART NUMBER DESCRIPTION BEARING, -/" -BOLT SET SCREW 44 BUSHING, SK -/" 0 LANYARD, NYLON DECAL, 09 DB (CE COMPLIANT ONLY) PIN, HITCH / X 6-/ W/LYNCH 6 00 BOLT, /4 X /4 HEX HD GR ZP 0 BOLT, / X HEX HD GR ZP 8 0 BOLT, / X -/4 HEX HD GR ZP 9 0 WASHER, /8 FLAT ZP 0 04 WASHER, / FLAT ZP 04 NUT, / HEX NC ZP 049 NUT, / CENTERLOCK GRB ZP NUT, /4 NE NYLOCK ZP 4 PIN, /8 X.00 ZP COTTER 8 BOLT, /8 X -/4 CRG GR NC ZP 6 88 NUT, /8 NE NYLOCK ZP 440 KEY, /8 SQUARE X LONG PLAIN 8 48 STUD, /- X LONG B ZP WASHER, / HI-STRENGTH SAE ZP 0-00 NUT, /8- JAM 6 SHEAVE, B 9.4 SK 6460 CAP, LARGE SHAFT DECAL, CH6 INFORMATION (CE COMPLIANT ONLY) DECAL, ATLANTIC BRIDGE LTD INFO (CE COMPLIANT ONLY) 40- ANVIL, 4 INCH CHIPPER 6 94 SHAFT, CHIPPER TOP PIVOT ASSEMBLY, SEALED SWITCH WELDMENT, CHIPPER BOTTOM BRACKET, ROTOR LOCK TUBE,. OD X.09 WALL X STRIP, ADJUSTOR BLOCK DECAL, KNIFE ACCESS ISO ASSEMBLY, CHIPPER TOP W/DECALS, SERVICE PART (INCLUDES ITEMS - 8) 4 DECAL, OPERATING INSTRUCTIONS ISO DECAL, DISCHARGE ISO 6 0 DECAL, MAINTENANCE ISO 9 DECAL, ECHO BEARCAT 6.8 X DECAL, MODEL CH6 9 WAS , BELT GUARD SUPPORT (REPLACED AND SUPERSEDED BY 49-, BELT GUARD SUPPORT) 49- WELDMENT, BELT GUARD SUPPORT Page

12 ROTOR / 6 4 Page 8

13 / ROTOR ITEM PART NUMBER DESCRIPTION 0 BOLT, / X HEX HD GR ZP 049 NUT, / CENTERLOCK GRB ZP SPRING PIN, /4 X LONG 4 6 BOLT, /6 X -/4 HHD GR8 PATCH 49 KIT, CHIPPER BLADE 6 4 ANGLE, CHIPPER THROWER WELDMENT, CHIPPER DISK BLADE, TWO EDGE TOOL STEEL (FOR SERVICE ORDER CHIPPER BLADE REPLACEMENT KIT, PN 49) Page 9

14 Page 0 ENGINE /

15 / ENGINE ITEM PART NUMBER DESCRIPTION BOLT, / X -/4 CRG GR ZP CLAMP, HOSE /6 X /8 DIA MAX 4-00 HOSE ASSY, CRANKCASE DRAIN CABLE, 4" NEG (R / R) 00 BOLT, /8 X /4 HEX HD GR ZP BOLT, /8 X HEX HD GR ZP 0 WASHER, /8 FLAT ZP 8 04 WASHER, / FLAT ZP 9 04 NUT, /8 HEX HD NC ZP NUT, / CENTERLOCK GRB ZP 089 NUT, / NC ZP JAM WASHER, /6 FLAT ZP 0 WASHER, /6 FLAT ZP 4 8 SETSCREW, / X SQ HD / DOG PT 0 BOLT, /6 X CRG 6 6 NUT, /6 NYLOCK 8 BOLT, /8 X -/4 CRG GR NC ZP 8 88 NUT, /8 NE NYLOCK ZP 9 96 BOLT, /6 X /8 HHCS GR NC ZP 0 9 NUT, 0/4 NYLOCK TYPE NM, ZP 440 KEY, /8 SQUARE X LONG PLAIN 460 MACHINE SCREW, #0-4 X /4 PAN HD PH ZP 66 SHEAVE, B. SDS 4 6 BUSHING, SDS -/6" 68 CLAMP, /" SPRING CABLE, " POS (R / R WITH BOOT) 8-00 RELAY, V SPDT W/ FLANGE MUFFLER, SUBARU V-TWIN ENGINE, 6CC SUBARU EH BELT, BRP CONTROL, SUBARU V-TWIN IGNITION HARNESS, CARB SAFETY RELEAY 9 HOSE, 0" FUEL LINE WELDMENT, BELT GUIDE PAD, FOAM FUEL TANK DAMPER HOSE, 8" FUEL LINE /4" WELDMENT, ENGINE BASE WELDMENT, ENGINE MOUNT PLATE WELDMENT, BELT SHIELD BRACKET WELDMENT, SHIELD BRACKET ASSEMBLY, BELT GUIDE, SERVICE PART (IN- CLUDES ITEM 4) 4 4 DECAL, SHIELD DANGER ISO -00 ASSEMBLY, FUEL TANK DECAL, UNLEADED GASOLINE VALVE, ROLL OVER TANK, ROTOMOLDED FUEL GAUGE, FUEL LEVEL KELCH CAP, NON-VENTED EPA/CARB APPROVED GROMMET, TANK FITTING PLUG, TANK VENT FITTING, TANK FUEL PICK-UP TUBE GROMMET, KELCH 00 GAUGE Page

16 IDLER / Page

17 / IDLER ITEM PART NUMBER DESCRIPTION FITTING, /4 SELF-TAP GREASE GRIP, CLUTCH HANDLE SPACER,.0 X ROLLER, 0. X.00 X.00 NYLON 006 BOLT, /8 X HEX HD NC GR ZP 6 0 WASHER, /8 FLAT 049 NUT, / CENTERLOCK GRB ZP BOLT, / X HEX HD 9 09 BOLT, / X -/ HEX HD 0 0 WASHER, /6 FLAT BOLT, /8 X 4 HEX HD NC 4 BOLT, /8 X 4-/ HEX HD NC NUT, /6 SERR FLANGE NC ZP 4 6 NUT, /6 NE NYLOCK 88 NUT, /8 NE NYLOCK 6 40 BOLT, /6 X -/4 HEX HD 60 BOLT, /6 X -/4 HCPS GR NC ZP 8 69 PULLEY, -/4 FLAT IDLER ABSORBER, IDLER SHOCK 0 4 SPRING, LOCK COMPRESSION 4-00 I-BOLT, /6 X -/8 699 SPACER, IDLER PIVOT BUSHING, PIVOT IDLER SPACER 06 SPACER.6 X.6 PULLEY BRACKET, IDLER LEVER, CHIPPER ENGAGEMENT Page

18 SHIELDS / 4 6 Page 4

19 / SHIELDS ITEM PART NUMBER DESCRIPTION 0 WASHER, /6 FLAT ZP 96 BOLT, /6 X /8 HHCS GR NC ZP 40 NUT, /6-8 TINNERMAN U-TYPE DECAL, START/ENGAGE DECAL, MUTILINGUAL MANUAL 4-00 DECAL, CHIP IT LARGE ASSEMBLY, CHIPPER SHIELD W/DECALS, SERVICE PART (INCLUDES ITEMS -) Page

20 CHUTE NON-CE COMPLIANT / Page 6

21 / NON-CE COMPLIANT CHUTE ITEM PART NUMBER DESCRIPTION 0 WASHER, /8 FLAT ZP 0 BOLT, /8 X CRG GR NC ZP 08 BOLT, /8 X -/ CRG GR NC ZP 4 64 BOLT, /8 X -/4 HEX HD GR ZP 8 BOLT, /8 X -/4 CRG GR NC ZP 6 88 NUT, /8 NE NYLOCK ZP 49 RIVET, /4 X / DOME HD BLIND SS ANGLE, FLAP ANCHOR STRIP, FLAP RETAINER 0 46 FLAP, CHIPPER CHUTE 680- BRACKET, CHUTE MOUNT -00 ASSEMBLY, MANUAL CONTAINER SERVICE PART (INCLUDES ITEM ) DECAL, MUTILINGUAL MANUAL ASSEMBLY, CHUTE SERVICE PART (INCLUDES ITEM ) DECAL, BLADE DANGER ISO Page

22 CHUTE CE COMPLIANT / Page 8

23 / CE COMPLIANT CHUTE ITEM PART NUMBER DESCRIPTION 80 SPRING, GAS 60 PSI 8 STUD, BALL.9 0 WASHER, /8 FLAT ZP 4 0 BOLT, /8 X CRG GR NC ZP 6 NUT, /6 NE NYLOCK ZP 6 64 BOLT, /8 X -/4 HEX HD GR ZP 8 BOLT, /8 X -/4 CRG GR NC ZP 8 88 NUT, /8 NE NYLOCK ZP 9 49 RIVET, /4 X / DOME HD BLIND SS ANGLE, FLAP ANCHOR 46- STRIP, FLAP RETAINER 46 FLAP, CHIPPER CHUTE 68- HINGE, EXTENSION TRAY BRACKET, CHUTE MOUNT -00 ASSEMBLY, MANUAL CONTAINER SERVICE PART (INCLUDES ITEM 6) DECAL, MULTILINGUAL MANUAL 4-00 ASSEMBLY, CHUTE SERVICE PART (INCLUDES ITEM 8) 8 DECAL, BLADE DANGER ISO 9-00 ASSEMBLY, INCH EURO CHUTE TRAY SERVICE PART (INCLUDES ITEM 0) DECAL, BEARCAT WEB Page 9

24 DISCHARGE CHUTE / Page 0

25 / DISCHARGE CHUTE ITEM PART NUMBER DESCRIPTION 4 BOLT, /6 X -/ HEX HD GR ZP 0 WASHER, /6 FLAT ZP 0 BOLT, /6 X CRG GR ZP 4 6 NUT, /6 NE NYLOCK ZP 64 BOLT, /8 X -/4 HEX HD GR ZP 6 PIN, /8 X.00 COTTER ZP 88 NUT, /8 NE NYLOCK ZP 8 98 BOLT, /6 X -/4 CRG GR ZP 9 66 SPRING, LOCK COMPRESSION KNOB, /6-8 UNC TEE W/LOCKING INSERT 08 DEFLECTOR, BLOWER-VAC DISCHARGE LEVER, DISCHARGE LOCK WELDMENT, DISCHARGE LOCK PIN 4 6 TUBE, DISCHARGE LOCK PIVOT 4- SPACER, DISCHARGE PIVOT 6 4- RING, DISCHARGE CLAMP 6-00 ASSEMBLY, 6 INCH DISCHARGE SERVICE PART 8 FITTING, /4 SELF-TAP GREASE DECAL, DISCHARGE DEBRIS & LOCK Page

26 TRAILER HITCH NON-CE COMPLIANT / Page

27 / NON-CE COMPLIANT TRAILER HITCH ITEM PART NUMBER DESCRIPTION 0 LANYARD, NYLON CLAMP, 9/6" COATED CHAIN, SAFETY 000 LB W/LATCH PIN, /8 HITCH HANDLE, HITCH COUPLER 6 00 BOLT, /4 X /4 HEX HD GR ZP 009 BOLT, /8 X HEX HD GR ZP 8 00 BOLT, /8 X -/ HEX HD GR ZP 9 0 WASHER, /8 FLAT ZP 0 04 WASHER, / FLAT ZP 049 NUT, / CENTERLOCK GRB ZP BOLT, / X -/4 HEX HD GR ZP NUT, /4 NE NYLOCK ZP 4 88 NUT, /8 NE NYLOCK ZP 0 BOLT, /8 X -/4 HEX HD GR ZP 6 68 DECAL, HITCH LOAD 988 TRAILER HITCH COUPLER POLE, C/S HITCH STAND, JACK PLATE, HITCH Page

28 TRAILER HITCH CE COMPLIANT / Page 4

29 / CE COMPLIANT TRAILER HITCH ITEM PART NUMBER DESCRIPTION 0 LANYARD, NYLON 6 COUPLER, 0 MM BALL CLAMP, 9/6 COATED CHAIN, SAFETY 000 LB W/LATCH (NOT SHOWN) PIN, /8 HITCH 6 00 BOLT, /4 X /4 HEX HD GR ZP 009 BOLT, /8 X HEX HD GR ZP 8 00 BOLT, /8 X -/ HEX HD GR ZP 9 0 WASHER, /8 FLAT ZP 0 04 WASHER, / FLAT ZP 049 NUT, / CENTERLOCK GRB ZP BOLT, / X -/4 HCS GR ZP NUT, /4 NE NYLOCK ZP 4 88 NUT, /8 NE NYLOCK ZP 0 BOLT, /8 X -/4 HEX HD GR ZP 6 68 DECAL, HITCH LOAD 680- POLE, C/S HITCH STAND, JACK PLATE, HITCH / SERVICE PARTS & OPTIONS PART NUMBER DESCRIPTION 49 CHIPPER BLADE KIT TACH/HOUR METER KIT CHIPPER BLADE KIT, 49 TACH/HOUR METER KIT, Page

30 ECHO BEAR CAT NW th Street, West Fargo, ND Phone: Toll Free: Fax: